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Global Capabilities
Comprehensive Drives and Motors Technology for the AmericasScalable Automation Solutions
Customized Services
Diversified global manufacturer and technology provider
As part of Emerson, Control Techniques (formed in 1973) and Leroy-Somer (formed in 1919) provide the products,
solutions and services that drive advanced industrial production. Our brands are recognized around the world for
innovation and quality, and we play a role in virtually every phase of manufacturing and industry.
From the electrical systems that control productivity or generate power to the mechanical systems that deliver high-quality, finished products; we offer specialized solutions and expertise to optimize every facet of your operations. This includes:
• Providing greater energy efficiency
• Increasing machine performance, reliability and availability
• Lowering design costs
• Improving quality
• Adding value through tailored services and solutions
Investing in new technology development to meet customer needs
Our innovation process focuses on developing new technology solutions and leveraging expertise across our organization to meet our customer’s needs.
We continuously invest globally in Engineering & Development, which has resulted in over 200 active patents relating to drive and motor solutions.
10,000EMPLOYEES
WORLDWIDE
$1.7BILLION IN SALES
32MANUFACTURING
LOCATIONS WORLDWIDE
Based on 2015 figures for our
Drives & Motors and Electrical
Power Generation businesses
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Standard and customized drive and motor solutions with local support and servicesControl Techniques and Leroy-Somer have operated globally for many years, each providing unparalleled specialist drives and motors technology, expertise and customer care in a wide range of industries. Our quality products with renowned reliability, automation knowledge and technical support have helped our customers meet and exceed their own requirements.
Combined, our business comprehensively delivers:
Drives & MotorsTechnology
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Matched drives and motors technology – enhancing performance and optimizing energy efficiency, offering industry-specific solutions for all customer requirements with best-in-class reliability.
Scalable automation solutions – from small machine automation projects up to complete automation and electrical turnkey solutions.
Local customized services – from audit & consultation, commissioning & start-up to maintenance and training, ensuring total support throughout the lifetime of your application to guarantee peak performance.
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Reliable and innovative solutions for a sustainable worldResearch by the National Intelligence Council has identified a series of global megatrends, which include demographic shifts, shifts in global economic power, accelerating urbanization, resource scarcity and climate change.
With an expected population of 8.3 billion people by 2030, we will need:
• 50 % more energy
• 40 % more water
• 35 % more food
Our advanced drives and motors technology and automation solutions meet these challenges by focusing on maximizing energy savings across a wide range of industries, enhancing performance and optimizing productivity. We also aim to extend the lifetime of natural resources through innovative and environmentally friendly production, such as in the oil and gas industry, improve management of clean and waste water processes and develop renewable energy power generation opportunities.
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Research by the National Intelligence Council has identified a series of global megatrends, which include demographic shifts, shifts in global economic power, accelerating urbanization, resource scarcity and climate change.
With an expected population of 8.3 billion people by 2030, we will need:
• 50 % more energy
• 40 % more water
• 35 % more food
Our advanced drives and motors technology and automation solutions meet these challenges by focusing on maximizing energy savings across a wide range of industries, enhancing performance and optimizing
Express Availability: Quick reactivity to critical customer requirements
Our Express Availability service helps customers ensure continuity of production and implement expansion, while minimizing spares and stock requirements on-site. A large range of motors, drives, options and accessories are available to be shipped directly from our regional facilities to customer premises with short lead times in many countries. Our production and regional distribution centers have been organized to meet critical customer requirements.
Easy-to-use and innovative system interfacing
Our latest generation products, HMIs and software tools, draw from extensive user research and human centered design principles. System integration, commissioning, optimization and monitoring is now even more intuitive, due to our use of:
• Industry standard communication protocols and programming environments for seamless integration with existing manufacturing and process systems
• Intuitive graphical software tools enhance and simplify drive system commissioning and maintenance
• Matched drive and motor mapping for automatic optimization
• Use of popular SD cards in drives for quick and easy parameter and program storage
• Remote control monitoring, enhancing machine up-time and performance
Reliable motor and drive technologies that maximize energy savings and performance
Electric motors account for nearly 70% of the electricity used by industry. Our highly reliable drives and motors solutions are developed together to maximize energy savings and performance:
• Dyneo® Permanent Magnet motor solutions combined with variable speed drive technologies to offer industry-leading levels of energy saving
• Powerdrive dedicated process and flow drive family controls all motor technologies to optimize efficiency
• Unidrive M dedicated manufacturing automation drive family has defined feature-sets to optimize performance and productivity across a wide range of applications
• Unimotor hd is a dynamic brushless AC servo motor range, designed for operation with our high performance drives, providing a high peak torque, low inertia automation solution for demanding applications
Energysavings
50 kWh
65 kWh
80 kWh
85 kWh
100 kWhTraditional solution
Mechanical optimization
NEMA Premium motors
Variable speed & IM motors
kWh: electricity consumption
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Drives and Controllers
AC drives for Process Control AC and Servo drives for Industry DC drives Elevator drives
Powerdrive MD2, FX and F300 Unidrive M Epsilon EP Digitax ST Mentor MP E200 and E300
Flexible and energy efficient drive family for process applications such as pumping, ventilation and compression. Includes high-power modular and compact regenerative variants
1.5 - 4,200 hp (1.1 kW - 2.8 MW)
230 V, 460 V, 575 V, 690 V
6, 12, 18, 24 pulse operation
2 or 4 quadrant operation
Defined feature-sets to optimize productivity across multitude of automation applications. Includes Ethernet IEEE 1588 V2 comms, IEC 61131-3 motion & automation programming and high speed I/O
0.33 - 4,200 hp (0.25 kW - 2.8 MW)
115 V, 230 V, 460 V, 575 V, 690 V
Compact 1.5-axis “Motion Made EasyTM” servo drive systems
2.2, 4, 6.5, 9, 16 A
1.4 - 193 lb.in (0.16 - 21.8 Nm)
115 V, 230 V
Intelligent, flexible dynamic servo drive range
6.4 - 170.9 lb.in (0.72 - 19.3 Nm)
230 V, 460 V
High performance DC drive with field control and integration flexibility
25 - 7,400 A
230 V, 460 V, 575 V, 690 V
2 or 4 quadrant operation
Dedicated for elevator/lift applications
5 - 200 hp (3 - 132 kW)
208-230 V, 460 V, 575 V
Motors
Permanent Magnet motors
Induction motorsInduction motor with integrated drive
Induction motors Servo motors DC motors Motors for Elevators
Dyneo® rangeIMfinity® and LS motor range
Varmeca LSMV CPLS Unimotor fm and hd LSK and small DC E27, XAF and Z
Super Premium efficiency permanent magnet (PM) variable speed synchronous motors
IP55 & IP23. IE3 & IE4
5 - 680 hp (3 - 500 kW)
1,500 - 5,500 rpm
Premium efficiency motors for fixed and variable speed
Air cooled: IP23 & IP55 0.12 - 1,200 hp (0.09 - 900 kW)
Liquid cooled: IP55 200 - 2,000 hp (150 - 1,500 kW)
Non IE, IE2, IE3, IE4 ranges (Atex, High temp & customized versions)
For variable speed applications
0.33 - 15 hp (0.25 - 11 kW)
IP65
Flexible 3 phase motor with encoder and forced ventilation options
0.25 - 180 hp (0.18 - 132 kW)
IP55
High performance motor for variable frequency
70 - 2,139 lb.ft (95 - 2,900 Nm)
0 - 10,000 rpm
IP23
Dynamic performance AC brushless
6.4 lb.in - 100 lb.ft (0.72 - 136 Nm)
(300 lb.ft / 408 Nm peak)
Drip proof and enclosed DC motors delivering constant torque at variable speed
2.5 - 1,000 hp (0.1 - 750 kW)
Excellent ride comfort and low noise gearless motors
92.2 - 225 lb.ft (125 - 305 Nm)
Cabin load up to 2,205 lbs (1,000 kg)
Gears and Brakes
Geared motors Brake motors Geared servo motors
Range of helical, helical bevel and worm geared motor technologies to meet the various demands of industrial processes for standard or special environments
Output torque:
22 - 16,960 lb.ft (30 - 23,000 Nm)
Brake motors for intermittent or continuous duty, dynamic braking or emergency stop
Braking torque up to 3,687 lb.ft (5,000 Nm)
Motor power: 0.8 - 550 hp (0.06 - 400 kW)
Dynabloc
Helical and worm servo geared motor technologies including low backlash and planetary
Up to 2,212 lb.ft (3,000 Nm)
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Meeting all your needs with a comprehensive range
Drives and Controllers
AC drives for Process Control AC and Servo drives for Industry DC drives Elevator drives
Powerdrive MD2, FX and F300 Unidrive M Epsilon EP Digitax ST Mentor MP E200 and E300
Flexible and energy efficient drive family for process applications such as pumping, ventilation and compression. Includes high-power modular and compact regenerative variants
1.5 - 4,200 hp (1.1 kW - 2.8 MW)
230 V, 460 V, 575 V, 690 V
6, 12, 18, 24 pulse operation
2 or 4 quadrant operation
Defined feature-sets to optimize productivity across multitude of automation applications. Includes Ethernet IEEE 1588 V2 comms, IEC 61131-3 motion & automation programming and high speed I/O
0.33 - 4,200 hp (0.25 kW - 2.8 MW)
115 V, 230 V, 460 V, 575 V, 690 V
Compact 1.5-axis “Motion Made EasyTM” servo drive systems
2.2, 4, 6.5, 9, 16 A
1.4 - 193 lb.in (0.16 - 21.8 Nm)
115 V, 230 V
Intelligent, flexible dynamic servo drive range
6.4 - 170.9 lb.in (0.72 - 19.3 Nm)
230 V, 460 V
High performance DC drive with field control and integration flexibility
25 - 7,400 A
230 V, 460 V, 575 V, 690 V
2 or 4 quadrant operation
Dedicated for elevator/lift applications
5 - 200 hp (3 - 132 kW)
208-230 V, 460 V, 575 V
Motors
Permanent Magnet motors
Induction motorsInduction motor with integrated drive
Induction motors Servo motors DC motors Motors for Elevators
Dyneo® rangeIMfinity® and LS motor range
Varmeca LSMV CPLS Unimotor fm and hd LSK and small DC E27, XAF and Z
Super Premium efficiency permanent magnet (PM) variable speed synchronous motors
IP55 & IP23. IE3 & IE4
5 - 680 hp (3 - 500 kW)
1,500 - 5,500 rpm
Premium efficiency motors for fixed and variable speed
Air cooled: IP23 & IP55 0.12 - 1,200 hp (0.09 - 900 kW)
Liquid cooled: IP55 200 - 2,000 hp (150 - 1,500 kW)
Non IE, IE2, IE3, IE4 ranges (Atex, High temp & customized versions)
For variable speed applications
0.33 - 15 hp (0.25 - 11 kW)
IP65
Flexible 3 phase motor with encoder and forced ventilation options
0.25 - 180 hp (0.18 - 132 kW)
IP55
High performance motor for variable frequency
70 - 2,139 lb.ft (95 - 2,900 Nm)
0 - 10,000 rpm
IP23
Dynamic performance AC brushless
6.4 lb.in - 100 lb.ft (0.72 - 136 Nm)
(300 lb.ft / 408 Nm peak)
Drip proof and enclosed DC motors delivering constant torque at variable speed
2.5 - 1,000 hp (0.1 - 750 kW)
Excellent ride comfort and low noise gearless motors
92.2 - 225 lb.ft (125 - 305 Nm)
Cabin load up to 2,205 lbs (1,000 kg)
Gears and Brakes
Geared motors Brake motors Geared servo motors
Range of helical, helical bevel and worm geared motor technologies to meet the various demands of industrial processes for standard or special environments
Output torque:
22 - 16,960 lb.ft (30 - 23,000 Nm)
Brake motors for intermittent or continuous duty, dynamic braking or emergency stop
Braking torque up to 3,687 lb.ft (5,000 Nm)
Motor power: 0.8 - 550 hp (0.06 - 400 kW)
Dynabloc
Helical and worm servo geared motor technologies including low backlash and planetary
Up to 2,212 lb.ft (3,000 Nm)
General Purpose
Process
Industrial
Elevators
Brazil
Chile
Mexico
USA - HQ
Canada
Venezuela
USA - Cleveland
Australia
Singapore
Republic of South Africa
France
Spain
Morocco
United Kingdom
Germany
Ireland
The Netherlands
Belgium
Austria
Czech RepublicDenmark
Sweden
Thailand
Taiwan
China
South Korea
Malaysia
India
UAE
Italy
Hungary
Switzerland
Turkey
Russia
Romania
Poland
Indonesia
Japan
Global facilities and resources
Note that many countries have more than one of the facilities represented by the icons
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Australia
Singapore
Republic of South Africa
France
Spain
Morocco
United Kingdom
Germany
Ireland
The Netherlands
Belgium
Austria
Czech RepublicDenmark
Sweden
Thailand
Taiwan
China
South Korea
Malaysia
India
UAE
Italy
Hungary
Switzerland
Turkey
Russia
Romania
Poland
Indonesia
Japan
A strong union that benefits all our customers
Through our integrated organization, we have an enhanced global presence with 5,500 employees. Our combined local support & services provide:
40+ Automation Centers
Providing excellent customer support for any product, automation solutions or service requirements
23 Manufacturing sites
Producing a comprehensive range of high quality products, optimized for industry-specific customer requirements
8 Engineering and Design facilities
Develops market leading products and feature-sets using the latest design technology
3 Regional shipping hubs
For quick delivery of product
5,500 employees
Our extensive sales and service networks in Europe, Asia Pacific and the Americas are backed-up by hundreds of carefully selected distributors and service partners, often in remote locations, all over the world.
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Worldwide Automation Center network Local partnersh industry-leading service
Our global Automation Center network provides a local point of contact, bringing together our extensive range of products,
solutions and expertise. Regional centers of excellence in drives and motors technology, power generation and service activities
allow us to react quickly to any customer requirements, working in partnership to provide innovative solutions and add value to
your business.
Local expertise and comprehensive support
Our Automation Center sales staff are selected on their high level of engineering experience and expertise. They are dedicated to serving the manufacturing, process and tertiary industries, providing a single point of contact for:
• Unparalleled sales and support
• Advice on our complete range of market-leading products, in terms of reliability and innovation, to determine which are best-suited to meet your requirements
• Industry-leading applications engineering experience
• In-house system design and management
• Comprehensive software development and engineering support
• Panel-building, installation and project commissioning
• Customized services and solutions to ensure trouble-free operation and back-up
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Industry-specific optimized solutions
While our high quality products have been proven in thousands of applications worldwide in terms of performance and reliability, another core strength is our focus on specific industries within manufacturing and process sectors. Research of carefully defined markets, backed by leveraging our vast engineering insight and expertise, allows us to develop optimized and exact drive and motor solutions for the individual requirements of every customer application.
TOTAL CONTROL
Highly precise, safe and silent automation for theatre applications.
for STAGE
INNOVATIVE & OPTIMIZED SOLUTIONSfor ARTIFICIAL LIFTIntegrated, customized and high power solutions ensure reliable, efficient and improved oil well production.
PRECISION & PERFORMANCEfor METALSMaximize your productivity and product quality through precise automation control from high performance solutions.
ULTIMATE RIDE COMFORTfor ELEVATORSSmooth, silent and reliable. Dedicated elevator drives and motors ensure the most comfortable ride.
Marine
Printing & Packaging
HVAC/R
Test Stands
Rubber & Plastics
Metals
Stage
Cranes
Power
Textile
Oil & Gas Artificial Lift
Elevators
Typical Industry Example Solution
TOTAL EFFICIENCY
PROVEN RELIABILITY & OPTIMUM EFFICIENCY
Highly efficient modular and fault tolerant solutions that increase energy savings.
Solutions for energy savings, quality and increased productivity through precise control.
for CRANES
for PLASTICS EXTRUSION
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Automation Solutions Global industry expertise perfectly executed at the local level
We have a group within our organization that is dedicated to designing, managing and implementing global Automation Solutions projects. This allows us to leverage and mobilize our worldwide expertise and automation knowledge across every project. Dedicated local teams based at our Automation Centers ensure each stage is perfectly executed, providing:
• Specific industry-focused solutions optimized for reliable and maximum production
• Highly skilled system design to create innovative and energy saving solutions
• Maintenance and trouble-free operation
• Flexibility for future machine or plant expansion
Comprehensive Automation Solutions
Projects can vary from small machine automation projects to comprehensive automation and electrical turnkey solutions. You can be assured that we are able take on completely new automation installations or modernize any existing installed systems.
We provide a global organization for global projects, that delivers leading:
• Engineering & Project Management skills and resources
• Regional and global Engineering Centers for engineering and panel building
• Universal tools across organization for engineering efficiency & standardization
• Consistent license management
• Shared project documentation & libraries
• Quality (ISO 9001:2008)
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Customer interface at local Automation Centers
Our Automation Centers provide a single point of contact for customers, enabling:
• Local language interaction
• Order administration
• Provision of localized documentation
• Long term partnership growth
They provide excellence in executing global Automation Solutions projects with:
• The correct allocation of project resource and skills
• Dedicated team roles to reduce bottlenecks
• Continuous review and responsiveness to evolving customer/project needs
• Collaboration with local supply chains and compliance with regional standards/regulation
• On-time delivery within budget
• Local service provision, field activities and small expansions
Industry expertise
We have centers of expertise located around the world that can globally deploy pre-engineered and custom-designed solutions. This includes:
• Technical standardization of Automation Solutions
• Focused expertise in specific industries (e.g. Test stands, Metals, Cranes etc.)
• Application library management
• Standardization of engineering tools and processes for efficiency and proven reliability
• Customized software for specific application requirements, including PLC, HMI and SCADA
Solution development in Engineering Centers
Highly resourced and skilled Engineering Centers support Automation Solutions projects through:
• Provision of regional facilities to support hardware design, engineering and cabinet integration for application development
• Procurement of components / local supply chain integration
• Testing software to be installed on machinery
• Performing witness Factory Acceptance Tests
• Provision of application documentation
• Delivery of high quality equipment
• Cost-effective country support
• Adaptation to local standards
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Drives & Motors servicesCustomized local services and around-the-clock support
We want our partnership with you to develop over many years, continuously adding value to your business. As such, we provide a range of expert local services tailored to meet our customers’ expanding productivity, performance and process safety needs, while guaranteeing an exceptional response to emergency situations with around-the-clock support.
Retrofit and system upgrades
Where required, existing hardware is retrofitted quickly and easily, reducing downtime and investment. Alternatively we can produce high performance solutions to upgrade your production processes, improving productivity. A dedicated team takes care of the whole project implementation, along with training and maintenance schedules.
Installation and commissioning
Our objective is to ensure the reliability and safety of your equipment for optimum longevity:
• Our accredited personnel ensure systems are installed in compliance with local technical regulations and safety standards
• Our world class onsite commissioning ensures systems are set-up thoroughly and rapidly
• Extended system guarantees of up to 48 months are available
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Comprehensive training
Comprehensive training is readily available through scheduled academy programs at local training centers. We also offer tailored training classes for your specific application which can be held at your facility for designers, programmers, maintenance and operation staff.
Maintenance
All our maintenance policies, whether emergency or scheduled, are designed to meet your specific requirements, minimizing disruption and downtime to your operation.
• Emergency services include 24/7 telephone and web support, on-site technical assistance, express round-the-clock delivery of products & spare parts and urgent repairs
• For ongoing maintenance work, we can manage product replacements, retrofits and upgrades rapidly through our assembly centers
• Maintenance contracts are available to ensure the proper running of your equipment
Services are optimized on a country-by-country basis, so please contact your local sales contact for full details of our local offering.
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P/N BRO-INDCAP 06/16
© Emerson 2015. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice.
Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886.
Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258.