time to-move-on-martin-deas1
TRANSCRIPT
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Time To move on?As the Chinese economy and supply base movesinto its next stage of development, founder of iPROSolutions, Martin Deas, asks is the party over ?
For 25 years, China has
been emerging as the
factory of the world and
buyers have enjoyed
cost reductions that
would never have been
possible in the West.
Buyers in
manufacturing sectors
have had it relatively
easy for the last 10
years. China has become a manufacturing superpower, new
suppliers have entered the market, cost reductions have been
plentiful and despite the challenges of managing suppliers
globally, the cost of materials, assemblies and finished products
have dropped dramatically.
Over recent years there have been skirmishes between China,
Europe and the USA over claims of unfair trade, an under-valued
currency, products being dumped at unfair prices and poor
quality. On the whole though, Western Governments have been
powerless to halt the low cost sourcing revolution and the east
coast of China has become the factory of the world.
As with Japan some years before, exports of low technology
products initially created growth, but as the cost of land and
labour increased, and as skills and prosperity increased,
competitiveness reduced, forcing businesses to seek new
markets in higher technologies.
Gradual erosion of labour cost competitiveness is now
underway in China. Despite the inevitable trend that will move
China from low technologies to higher technologies, with its vast
population, China is not about to run out of a plentiful supply of
cheap labour. China largely remains a poor country with 700M
people continuing to live in the countryside and 155M people
surviving on less than $1 per day. China will have a massive
supply of cheap labour for decades to come.
The shift up the technology ladder is also beginning in China.
Inflation, land prices and labour rates are all rising and while
China will have a massive supply of cheap
labour for decades to come
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extremely competitive
conditions remain, the gap
in costs between East and
West are slowly narrowing.
The effects are beginning
to show and China’s share of
low end manufacturing such as
textiles may have peaked and is
now declining.
A changing market
Just because Buyers are experiencing higher costs from their
Chinese suppliers, the drive for ongoing price reductions has not
stopped. The opportunities for cost reductions of 20 to 30 per cent
are, however less available than before. If prices are increasing or
cost reductions are harder to find, then strategic thinking is
needed to maintain the drive for cost or price reduction.
Looking at the past 10 years we can see that savings of 25 to
30 per cent have been achieved. Chinese suppliers have also
been targeting growth, so have been willing to give year-on-year
price reductions in response to regular price negotiations and
higher volumes. But will this continue and what market
conditions are buyers facing? iPRO has identified five key
influences on prices in China.
1) Labour rates
Wages have increased 30 per
cent over the last 24
months and 20 per cent
in the past 12
months. The
majority of China’s
thirty-one provincial
regions increased
minimum wages by over
21 per cent in 2010 and in
Shenzhen a further 13.6 per cent increase was implemented
in February 2012. Minimum wages in Guangdong province are
equivalent to approximately £110 per month, while in Beijing,
it's around £96 per month. Even after these increases,
compared to the West, wage costs in China remain low.
Rising wages not only reflect increasing food and energy costs,
but also a shortage of labour in specific regions. Businesses may
eventually have to relocate to the West and North to secure a
continuing supply of low cost labour.
2) inflation
Prices increased an average of 4.2 per cent per annum between
1994 and 2010. Suppliers have shown little hesitation to
increase prices and will often walk away from business if p44
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the numbers don’t stack-up.
3) Raw material prices
Although largely comparable
to the West, raw material
prices cannot be regarded in
the same way as in the West.
Labour costs are a much lower
part of the product price so
raw material becomes more
important. Chinese suppliers are therefore more likely to look
for lower priced materials as a way of reducing costs. Raw
materials are not free from Government influence, and the
local market price is often different from the export price.
Buyers must be aware of these differentials if they are to
manage costs over the long term.
4) exchange rate
As China becomes stronger economically, the calls for China to
address an undervalued currency become louder. Such is the
competitiveness of China that buyers have been able to absorb
adverse currency swings of 24 per cent RMB to UKP since 2002
and almost eight per cent in the last two years. The same is true
of the relationship between the RMB and
US Dollar. As the RMB grows stronger
however, buyers need to be aware of this
creeping into higher prices.
5) Chinese export tax rebate policyAll goods produced in China are
subject to VAT and in the tax rebate
programme, the Government pays the exporter a
partial VAT rebate, which can be used to reduce the price to
the customer or to increase profits. Over the past few years
the Government has increased the export tax rebate in
product areas where they want to increase exports and
reduced it where there has been a plan to reduce exports.
Buyers need to be aware of how export rebates operate, as
some suppliers do not include these in quotations, preferring
to keep higher margins.
While China continues to offer massive opportunities, buyers
may no longer find cost reductions to be at their former levels.
A sourcing shift to other emerging economies is an option.
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