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Time to get started Make your dream of having your own orthopaedic workshop come true – it’s easier than ever before.

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Time to get startedMake your dream of having your own orthopaedic workshop come true – it’s easier than ever before.

Your own orthopaedic workshop | Ottobock 3

One stop – all around the workshopWhen you work with Ottobock, you get a turnkey facility because you obtain everything quickly and easily from a single source. This extends from workshop planning, to equipping, to all the orthopaedic materials you need for successful fitting. We also train your O&P professionals and apprentices in the use of our machines and the orthopaedic materials.

We look after everything so you can do your job as professionally as possible and devote your time to your customers. Every day.

Further information online: pem.ottobock.com

The demand for orthopaedic fittings is high in Africa, which means you have the opportunity to succeed with your own workshop. Create a positive atmos-phere in your new facility and help amputees rediscover their love of life.

There’s no need to wait: Let’s get started together.

Get off to an easy start. With our support.

“It’s really surprising just how much you can do in a small space.”

Kingsley Diores, Area Manager Africa

4 Ottobock | Your own orthopaedic workshop Your own orthopaedic workshop | Ottobock 5

Ready. Set. Go: the world’s most efficient workshop.We have put together a start-up package for you – so you can put a smile on your customers’ faces. It includes exactly the right machines, tools and materials you need to fabricate orthopaedic products to perfection.

Successfully tested. Your complete start-up workshop.

Everything included. Everything to hand.Your start-up package meets all the requirements for a sophisticated orthopaedic workshop. The interplay of the components has already been tested successfully in numerous orthopaedic workshops – and consistently received top marks.

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Optimal workshop equipment. Step by step.

Machine room

Room layout1 Socket router2 Suction system for chips 3 Infrared oven4 Workbench5 Lamination and vacuum forming

workstation6 Plaster processing station7 Casting apparatus with Ipso Cast

Plaster workstation

Vacuum forming and lamination workstation

743A11 + 743G15

Your own orthopaedic workshop | Ottobock 11

The most important highlights. In detail. The start-up package we’ve assembled for you gives you a turnkey facility. We only provide you with what you truly need for an optimal, smooth start. On the following pages, we present some of our highlights in further detail.

Product highlights

Product highlights Plaster workstationYour patients don’t want to have to think about every step while walking. An optimal prosthetic socket is a key part of achieving this. With the Ottobock casting apparatus and Ipso Cast, you not only establish the best prerequisites for the fit and shape of the socket but also save time during socket fabrication.

Product highlights | Plaster workstation

Casting apparatus

• Functional plaster casting under weighted conditions

Ipso Cast

• Simulates the pressure conditions in the subsequent prosthetic socket

• Technician can load and unload areas of the residual limb during plaster casting

• Pre-compression reduces post-processing of the plaster model to a minimum

Further information available at: pe.ottobock.com/en/743g15.html

701E44=S

755T8=1-1

Product highlights | Vacuum forming and lamination workstation

Product highlights Vacuum forming and lamination workstationA check socket that fits too tightly can be painful for your customers. This is caused by poorly heated plastic materials shrinking over time. The Ottobock infrared oven heats materials evenly and considerably reduces shrinkage.

Product highlights | Vacuum forming and lamination workstation

Infrared oven

• Sensor for measuring the material sag depth precisely with acoustic and optical signals

• Eight state-of-the-art infrared quartz tubes with individual reflectors ensure the materials are heated evenly

• Optical temperature sensor permits continuous monitoring of the material surface temperature

Lamination and vacuum forming workstation

• Produces perfect socket wall thicknesses for pleasant wearing comfort

• Powerful integrated vacuum pump• Vacuum accumulator to supply the vacuum

(15 litres)• Negative pressure adjustment for optimal

vacuum forming and laminating results

Further information available at: pe.ottobock.com/en/701e44.html

701F60=230

701Z13

Product highlights | Machine room

Suction system

• Mobile use in the workshop• High suction performance• Considerably reduces dust concentration

(dust class L)• Robust, reliable design

Product highlights Machine roomWhen you make your customers happy by giving prosthetic sockets the final touch with a socket router, you do some-thing positive for your employees’ health as well. Ottobock suction systems filter out dust and create a tidy working environment that your employees will enjoy working in.

Socket router

• Solid design• Durable motor• Individually adjustable in all directions• Precise speed control

Product highlights | Machine room

Everything included. Everything to hand. Details of your start-up package.

Your own orthopaedic workshop | Ottobock 19

1. Machines including equipment

Machine room

Description Article number

ProFit 1000 socket router 701F60=230

Suction arm with suction hood for 701F60 socket router

702F203

Suction tubing 702F2=100Hose clip 702F5=2Transition 702Y250=125X100Polisher, 5/8" 749F6, 749Z7=5/8"x45,

749Z7=5/8"x60

Sanding drum 749F6, 749Z8=5/8"x25

Sanding sleeve for 749F6+749F6=T sanding drum

749Y8=73x200x40

Sanding sleeves 749Y10=A45, 749Y10=B45

Sanding sleeve for 749F6+749F6=T sanding drum

749Y8=73x200x60, 749Y8=73x200x80

Sanding sleeve for 749Z7 Ottobock polisher

749Y16=A45, 749Y16=A60, 749Y16=B45, 749Y16=B60

Sanding sleeve for 749Z8 sanding drum 749Y22=A25, 749Y22=C25Silicone sanding cone set, 5/8" 749F16=5/8Sanding brush 749Z12=160x16Pine cone cutter 729S24=5/8"Rasp milling tool, 5/8" 729W8=1Sanding cone 749F8=5/8x45Silicone sanding cone, conical 749F16=5/8-1Silicone sanding cone, round 749F16=5/8-3Cordless hand drill 756B11Twist drill set 724S9=1-10Conical drill bit 726W9=14, 726W9=20,

726W9=30

Countersink, 90° 726W8, 726S7Electric jig saw 756B2Jigsaw blades for wood 756Y19=1Jigsaw blades for plastic/metal 756Y19=2Mobile raw gas dust collector 701Z13

Plaster workstation

Description Article number

Plastic basin 754W1=1

Support for suction pipes 754Y10Plaster stirrer 756G3, 756G4Waste container 754W2=1Plaster separator, closed 754W15Replacement films for plaster separator 754X2Free-standing vice 704B8

Grate 100-80 JAM-52.57.1203.0Ottobock casting apparatus 743A11

Ipso Cast 743G15

Attachment board 743Y25Electrical plaster saw 756B12=230Segment saw blade for plaster saw 756Y62

Vacuum forming and lamination workstation

Description Article number

Infrared oven, without sensor 701E44=S-US-SP

Tensioning frame 755T4=360Base frame for 701E44 infrared oven

758S14

Heat protection gloves 641H3SAV 550DL vacuum forming and lamination workstation

755T8=1-1

Conical vacuum pipe 755X230=65, 755X230=85, 755X230=110

Two-way suction pipe 755X23Vacuum hose 616R25=3Hot air gun 756E11=220V

Workbench with drawer cabinet 758A82=3

20 Ottobock | Your own orthopaedic workshop Your own orthopaedic workshop | Ottobock 21

2. Tools 3. Materials

Description Article numberBall head allen wrench 709S110=4Allen wrench 709S150=2, 709S150=2.5,

709S150=3, 709S150=4, 709S150=5, 709S150=6, 709S150=8

Allen key set 709S201Torque wrench 710D20Connection piece for 710D20 torque wrench

710Y19

Hexagon bit 710Y21=3, 710Y21=4, 710Y21=5, 710Y21=6

Slotted screwdriver 710H20=3, 710H20=4, 710H20=6Phillips screwdriver 710H50=0, 710H50=1, 710H50=2Slotted screwdriver, wood 710H60=10, 710H60=4.5, 710H60=7Bandage scissors 719G3Dressmaker’s shears 719S4=235Bandage scissors, straight 719S6=1Tweezers 799P1Torx key set 709S530Folding rule 662M1Goniometer 662M4Tailor’s tape measure 743B1Self-retracting tape measure 743B4Callipers 743S3Scriber 742A2Pricker 723Z1Deburring tool 718S2Replacement blades for 718S2 deburring tool

718Y2

Deburring knife 718H5Replacement blade for 718H5 deburring knife

718Y130

Trimming knife 718H3Tube cutter 719R5Double-jaw tool holder 731H4Hand vice 711F2Automatic centre punch 742K3Spanner 709Z4

Description Article numberPlaster bandages 699G3=12-10, 699G3=15-10,

699G3=20-10, 699G3=12-12Residual limb sock 99B25Body protection stockinette 641T3=2, 641T3=4Suspenders 21B34Plaster parting agent cream 640Z5=5Alabaster plaster 699G4=25Sandpaper 649G22=100Parting liquid 85F1Cellacast 699G30=10-5-10Nylon sock 81A1=12Trolen 616T3=1, 623T3=8, 623T3=10Perlon 623T3=12, 623T3=15, 623T3=20Nylon, frizz, dark 623T8=15PVA bag 99B81=70X19X5, 99B81=70X27X5Wax 633W8=12.2, 633F11Carbon fibre 616G12=1UD webbing 616H10=50X10, 616G13=8,

616G13=10, 616G6=1x3, 616G4Rigid foam 617H12=4.600Hardener 617P21=4.600, 642B2=100Measuring cup 642B2=200, 642B2=400Wooden spatula 699Y3Sealing resin 617H21=4.600Laminating resin 617H19=4.600Colour paste 617Z2=1, 617Z3Talcum powder 639A1=1PE adhesive tape 627B40Linen adhesive tape 627B1=50Monofilament 627B2=25Double-sided adhesive tape 616F10=19Plastaband 636K8=20X2X10, 636K6Silicone bonding agent 617H46, 616T52=12ThermoLyn, rigid 616T52=15ThermoLyn, PP-C 616T120=4, 616T120=6Silicone grease 633F50=1

Description Article numberNeoprene cell rubber tape 627B5=25Pedilin 617S3=H5

Description Article numberHole gauge 702B9Hexagon socket wrench 709S7=17Combination pliers 706C1=160Universal pliers 706R5High-leverage side cutting pliers 706Z6=200Metal hacksaw frame 708S3Metal saw blade 708M5Leather cutter 719L1Cross peen hammer 705B2=200Soft face hammer 705G1=30Ripping chisel 720A2=16Bending irons 711S4=6x4, 711S4=8x6Surform rasp holder 716Y5Surform blade, standard 716Y1Surform blade, flat-round 716Y3Surform blade, round 716Y4Plaster spatula 756G1=12, 756G1=16, 756G1=20Plaster mixing bowl 754B1Plaster smoothing tool 716G1Replacement blade for 716G1 plaster smoothing tool

716Z1

Wire hand brush 748B3

Kingsley [email protected]

Nicholas [email protected]

Planning & Equipping. Fully customised, too.We plan your fully customised workshop on request. From the first drawing to the final equipping step, we’re there to provide you with personal support. Just get in touch with us!

Be inspired. Customer testimonials: pe.ottobock.com/en/ot/projects

We’re there to give you personal support.Your contacts:

So you can keep improving: our training offers for your O&P professionals and apprentices.Take a look: www.ottobock.africa/trainings

Ottobock SE & Co. KGaAMax-Näder-Str. 15 · 37115 Duderstadt/GermanyT +49 5527 [email protected] · www.ottobock-export.comwww.ottobock.africa/en/

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