time & motion study for unilever mashreq

23
CASH VAN END-TO-END PROCESS TIME & MOTION STUDY

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Post on 17-Jan-2017

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Page 1: Time & Motion study for Unilever Mashreq

CASH VAN END-TO-END PROCESS

TIME & MOTION STUDY

Page 2: Time & Motion study for Unilever Mashreq

CASH VAN DAILY PROCESS

Management Payment Loading Region Sales Fatta

l

Page 3: Time & Motion study for Unilever Mashreq

PRE-WORK MEETING

Includes:• Previous sales• Future sales• Daily / Weekly /

Monthly targets• FCS• Stock request

• Average time spent:

68 minutes

Page 4: Time & Motion study for Unilever Mashreq

WAREHOUSE

Includes:• Depositing

previous day revenues

• Loading goods

• Average time spent:

66 minutes

Page 5: Time & Motion study for Unilever Mashreq

WAREHOUSE PROBLEM

• Delays the sales reps

• Waste of time

One Loading Gate

• Load limited to their 2 days ago sales

• Lack of goods if the previous day included large sales

Credit Limit

Page 6: Time & Motion study for Unilever Mashreq

SALES• Time spent

between warehouse and region:

40 minutes• Time spent in invoiced stores:

29 minutes• Time spent in non-

invoiced stores: 5 minutes• Time spent

between stores: 7 minutes• Average invoice

amount: $ 94

Page 7: Time & Motion study for Unilever Mashreq

STEP OF THE CALL

Greet customer 100%

Check customer’s

goods100% in invoiced stores

95% in non-

invoiced stores

Give offers95% in

invoiced stores

75% in non-

invoiced stores

Place order 100%

Invoice order 100%

Receive money 100%

Merchandise < 10%

• Following the route plan:

95%

Page 8: Time & Motion study for Unilever Mashreq

MARKET PROBLEMS

Page 9: Time & Motion study for Unilever Mashreq

Smuggled Products

Page 10: Time & Motion study for Unilever Mashreq

Counterfeit Products

Page 11: Time & Motion study for Unilever Mashreq

Expired Products

Page 12: Time & Motion study for Unilever Mashreq

DATA ANALYSIS

Page 13: Time & Motion study for Unilever Mashreq

CASH VAN DAY

Market80%

Company20%

Ideal

Market45%

Company55%

Actual

Page 14: Time & Motion study for Unilever Mashreq

DETAILED AVERAGES

Man-agement

28%

Warehouse27%

Between ware-house and re-

gion16%

Lag13%

Invoiced Stores12%

Between stores3%

Non-invoiced stores2%

Page 15: Time & Motion study for Unilever Mashreq

Burj Hammoud

: 20

minutesAley:27

minutes

Beirut:33

minutes

Dahye:37

minutes

Maten:39

minutes

Chouf:59

minutes

Kesserwan:

60 minutes

TIME BETWEEN WAREHOUSE AND REGION

Page 16: Time & Motion study for Unilever Mashreq

50

55

60

65

70

75

80

85

90

68 70

55

86

64

84

61

56

Pre-Work Meeting

Page 17: Time & Motion study for Unilever Mashreq

50

60

70

80

90

100

110

Series1, 9888

66

68

5157

54

Warehouse

Page 18: Time & Motion study for Unilever Mashreq

20

25

30

35

40

45

Series1, 40

29

29

32

2830

2422

Invoiced Stores

Page 19: Time & Motion study for Unilever Mashreq

0

1

2

3

4

5

6

7

Series1, 43

3

4

6

4

5

4

Non-Invoiced Stores

Page 20: Time & Motion study for Unilever Mashreq

RECOMMENDATIONS

• Early delivery • One day prior• Reduces the 3 hours morning delay

Warehouse Delay

• Causing CV to head to the market with an limited van

• Needs IT solution• Increases CV daily sales

Credit Limit

• Motivation• Improving the warehouse and credit problems• Sales reps will then finish their route earlier

Waste of Time

• Biggest problem in Beirut / Dahye• Switch to pre-sales• Decrease many expenses (fuel, time, skipping a store)

Traffic & Parking

Page 21: Time & Motion study for Unilever Mashreq
Page 22: Time & Motion study for Unilever Mashreq

FEEDBACK

• Introduced to a new stage of responsibilities

• Difference between the Saudi market and the Lebanese market

•Unilever vs P&G•Efficient and professional work environment•Talented and experienced co-workers•Glimpse about FMCG•Finalizing tasks in short and fast notices

Page 23: Time & Motion study for Unilever Mashreq

THANK