thomas rauschmann ta instruments · ta instruments rpa - mdr new castle usa strain frequency ......
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Modern methods to characterize rubber polymers
Thomas RauschmannTA Instruments
16th of May 2018
Modern methods to characterize rubber polymers
Thomas RauschmannTA Instruments
of May 2018
TA Instruments
• ≈ 690 employees
– > 50% in customer support
– > 13% in R&D
– > Highly skilled & motivated
work force, with low turnover.work force, with low turnover.
Headquarters in New Castle, Delaware, USA
Manufacturing sites in USA & Germany
Direct sales & service in 23 countries
Headquarters in New Castle, Delaware, USA
Manufacturing sites in USA & Germany
Direct sales & service in 23 countries
TA Instruments
Wide product range of rubber testing: TA InstrumentsWide product range of rubber testing: TA Instruments• DSC (Differential Scanning
Calorimeter)
• TGA (Thermo gravimetric Analyzer)
• DMA (Dynamic Mechanical Analyser)
• Elektroforce High Force DMA
Thermal Conductivity Meters FOX• Thermal Conductivity Meters FOX
• Rheometer (RPA and MDR)
• Viscometer (Mooney)
• Sample preparation
• Density Meter
• Hardness Tester
Wide product range of rubber testing: TA InstrumentsWide product range of rubber testing: TA Instruments• DSC (Differential Scanning
Calorimeter)
• TGA (Thermo gravimetric Analyzer)
• DMA (Dynamic Mechanical Analyser)
• Elektroforce High Force DMA
Thermal Conductivity Meters FOX• Thermal Conductivity Meters FOX
• Rheometer (RPA and MDR)
• Viscometer (Mooney)
• Sample preparation
• Density Meter
• Hardness Tester
Characterisation of Rubber Polymers and CompoundsLIMS LIMS User / Order / Material / Process interface
Characterisation of Rubber Polymers and CompoundsUser / Order / Material / Process interface
Characterisation of Rubber Polymers and CompoundsLIMS LIMS User / Order / Material / Process interface
Characterisation of Rubber Polymers and CompoundsUser / Order / Material / Process interface
Characterisation of Rubber Polymers and CompoundsLIMS LIMS User / Order / Material / Process interface
Characterisation of Rubber Polymers and CompoundsUser / Order / Material / Process interface
Standard Test: MooneyStandard Test: Mooney
Mooney test:
Worldwide standard, well knownMethod and Patent from 1930
Viscosity, Relaxation
Standard Test: MooneySCARABAEUSMooneyprüfung
Entwicklung
1.6 3.2 4.8 6.4 8.0
Zeit [min]
SCARABAEUS GMBH - [email protected] - Tel.:+49 (0) 6403/9034-0
Torque measurement – ViscosityShear rate 1.6 s-1 (2 rpm)
Standard Test: Mooney
Polymer C1 Polymer C1 Polymer B1 Polymer B1 Polymer A1 Polymer A1
0,1
1
visc
osi
ty
Polymer A1
0,01 0,1 1 10 100
0,01
.shear rate,
visc
osi
ty
ML1+4
Standard Test: MDRTA InstrumentsNew Castle
Test Temp.
Strain
Frequency
180 °C
0,50°
1,67Hz
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Time [min]
SCARABAEUS GMBH - [email protected] - Tel.:+49 (0) 6441/56777-0
Standard Test: MDR
6.00
7.00
8.00
9.00
10.00
S" [dNm]
13.0 14.0 15.00.00
1.00
2.00
3.00
4.00
5.00 24
Standard Test: MDR/RPA – LIMS LIMS – Pass/Fail – Statistics
Standard Test: MDRS" [dNm]
TA Instruments Test Temp.
Strain
Frequency
180 °C
0,50°
1,67Hz
S‘min -> processing behaviorOne shear rate, higher temperature
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0
Time [min]
SCARABAEUS GMBH - [email protected] - Tel.:+49 (0) 6441/56777-0
Standard Test: MDR
4.00
5.00
6.00
7.00
8.00
9.00
10.00
S" [dNm]
24
0,1
1
visc
osi
ty
S* min
15.00.00
1.00
2.00
3.00
4.00
0,01 0,1 1 10 100
0,01
.shear rate,
visc
osi
ty
S* min
RPA/MDR Cure KineticsTA InstrumentsNew Castle
Test Temp.
Strain
Frequency
180 °C
0,50°
1,67Hz
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Time [min]
SCARABAEUS GMBH - [email protected] - Tel.:+49 (0) 6441/56777-0
RPA/MDR Cure Kinetics
6.00
7.00
8.00
9.00
10.00
S" [dNm]
13.0 14.0 15.00.00
1.00
2.00
3.00
4.00
5.00 24
RPA/MDR Cure Kinetics
S' [dNm]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
0.0 5.0 10.0 15.0 20.0 25.0 30.0
Time [min]
www.tainstruments.com
RPA/MDR Cure Kinetics
190°C
35.0 40.0
190°C 180°C 170°C 160°C 150°C
S' [dNm]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
RPA/MDR Cure Kinetics
Reaction Conversion [%]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
0.0 5.0 10.0 15.0 20.0 25.0 30.0
Time [min]
www.tainstruments.com
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0.0 5.0 10.0 15.0
Reaction Conversion [%]
Time [min]
www.tainstruments.com
190°C
RPA/MDR Cure Kinetics
35.0 40.0
190°C 180°C 170°C 160°C 150°C
20.0 25.0 30.0 35.0 40.0
Time [min]
190°C 180°C 170°C 160°C 150°C
RPA/MDR Cure Kinetics; order of reaction = 1RPA/MDR Cure Kinetics; order of reaction = 1
RPA/MDR Cure Kinetics; order of reaction = 1
ln (ti) [min]
TA InstrumentsRPA - MDRNew Castle, USA
2.140 2.165 2.190 2.215 2.240 2.265 2.290 2.315 2.340 2.365
1/T *1000 [K]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
-0.56
-0.08
0.40
ln Uk(n) [1/min]
Ea (ti) [kJ/mol] 90,28
Ea (Uk) [kJ/mol]
a (ti) [min]
a (Uk) [1/min]
b (ti)
b (Uk)
R² (ti)
R² (Uk)
Number of Values
Order of reaction
94,02
-24,13
24,78
10,858
-11,308
0,998
1,000
5
1,00
2.365 2.390-2.00
-1.52
-1.04
RPA/MDR Cure Kinetics; order of reaction = 1
ln (ti) [min]
TA InstrumentsRPA - MDRNew Castle, USA
2.140 2.165 2.190 2.215 2.240 2.265 2.290 2.315 2.340 2.365
1/T *1000 [K]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
-0.56
-0.08
0.40
ln Uk(n) [1/min]
Ea (ti) [kJ/mol] 90,28
Ea (Uk) [kJ/mol]
a (ti) [min]
a (Uk) [1/min]
b (ti)
b (Uk)
R² (ti)
R² (Uk)
Number of Values
Order of reaction
94,02
-24,13
24,78
10,858
-11,308
0,998
1,000
5
1,00
2.365 2.390-2.00
-1.52
-1.04
RPA/MDR Cure Kinetics; order of reaction = 1
Actual-Temperature [°C]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
0.0 10.0 20.0 30.0 40.0
Time [min]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
50.0 60.0
5K,80-190° 3K,80-190° 2K,80-190°
RPA/MDR Cure Kinetics; order of reaction = 1
S' [dNm]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
0.0 10.0 20.0 30.0 40.0
Time [min]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
180.0
190.0
Actual-Temperature [°C]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
50.0 60.0
5K,80-190° 3K,80-190° 2K,80-190°
70.0
80.0
90.0
100.0
110.0
120.0
130.0
140.0
150.0
160.0
170.0
0.0 10.0 20.0 30.0 40.0 50.0 60.0
Time [min]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
ln (dx/dt)
TA InstrumentsNew CastleDelaware
2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.40 2.41
1/T *1000 [K]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction = 1
Ea(TC 2) = 92,00 kJ/mol
Ea(TC 5) = 90,12 kJ/mol
Ea(TC 10) = 93,84 kJ/mol
Ea(TC 20) = 100,03 kJ/mol
Ea(TC 30) = 99,52 kJ/mol
Ea(TC 40) = 100,58 kJ/mol
Ea(TC 50) = 101,84 kJ/mol
Ea(TC 60) = 100,78 kJ/mol
Ea(TC 70) = 102,08 kJ/mol
Ea(TC 80) = 102,58 kJ/mol
Ea(TC 90) = 104,38 kJ/mol
Ea(TC 95) = 104,41 kJ/mol
Ea(mean) = 99,35 kJ/mol
2.42 2.43 2.44
RPA/MDR Cure Kinetics; order of reaction
S' [dNm]
TA InstrumentsRPA - MDRNew Castle USA
Strain
Frequency
0,50°
1,67Hz
0.0 10.0 20.0 30.0 40.0 50.0
Time [min]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction ≠ 1
60.0 70.0
5K 3K 2K
RPA/MDR Cure Kinetics; order of reaction
ln (dx/dt)
TA InstrumentsNew CastleDelaware
2.23 2.33
1/T *1000 [K]
www.tainstruments.com
RPA/MDR Cure Kinetics; order of reaction ≠ 1
Ea(TC 2) = 182,76 kJ/mol
Ea(TC 5) = 202,57 kJ/mol
Ea(TC 10) = 190,77 kJ/mol
Ea(TC 20) = 197,93 kJ/mol
Ea(TC 30) = 188,18 kJ/mol
Ea(TC 40) = 164,18 kJ/mol
Ea(TC 50) = 155,05 kJ/mol
Ea(TC 60) = 161,17 kJ/mol
Ea(TC 70) = 171,24 kJ/mol
Ea(TC 80) = 170,25 kJ/mol
Ea(TC 90) = 161,22 kJ/mol
Ea(TC 95) = 155,37 kJ/mol
Ea(mean) = 175,06 kJ/mol
RPA/MDR Cure KineticsKinetic analysis is a very useful tool to characterize, describe and optimize rubber compounds regarding their curing behavior.
Different curing systems will generate different crosslinking. Which has a big influence on the properties of the cured material.
The isothermal kinetics is already well known as a helpful tool. But the non isothermal kinetics gives really additional information over the temperature range which is typical in rubber processing
RPA/MDR Cure KineticsKinetic analysis is a very useful tool to characterize, describe and optimize rubber compounds regarding their curing behavior.
Different curing systems will generate different crosslinking. Which has a big influence on the properties of the cured material.
The isothermal kinetics is already well known as a helpful tool. But the non isothermal kinetics gives really additional information over the temperature range which is typical in rubber processing
Characterisation of Rubber Polymers and Compounds
0,1
1
visc
osi
ty
ML1+4
0,01 0,1 1 10 100
0,01
.shear rate,
visc
osi
ty
Limitation of standard tests like Mooney and MDRNo information about polymer structure and processing behavior
Characterisation of Rubber Polymers and Compounds
0,1
1
visc
osi
ty
S‘ min
0,01 0,1 1 10 100
0,01
.shear rate,
S‘ min
Limitation of standard tests like Mooney and MDRNo information about polymer structure and processing behavior
Characterisation of Rubber Polymers and Compounds
Variable strain and frequency
Characterisation of Rubber Polymers and Compounds
Variable strain and frequency
RPAelite/flex Frequency Sweep
Mo
du
le G
‘, G
“100000
1000000
0
Mw +
Mo
du
le G
‘, G
“
1000
10000
0.01 0.1
Mw +
RPAelite/flex Frequency Sweep
Vis
cosi
ty
10000
100000
1000000
> <
Mw -
Vis
cosi
ty
100
1000
10000
1 10 100
< >
Mw -
Frequency
NR application: Mastication of NR
Mastication: 2 min, 6 min und 10 min
NR application: Mastication of NR
Cross over point moves to higher frequency with longer mastication time -> lower molecular weight!
Mechanical mastication with internal mixermixer
NR application: Mastication of NR
Mastication 2min Mediaplast 60 Dispergum 36 Struktol A 82 Reancit 11
NR application: Mastication of NR
Cross over point moves to higher frequency and to lower module with longer mastication time and mastication chemicals -> lower molecular weight and broader molecular weight distribution!
Mechanical AND chemical mastication with internal mixer
RPAelite/flex Frequency SweepRPAelite/flex Frequency Sweep
Test temperature 130°C
RPAelite/flex Frequency Sweep
Low Frequency
RPAelite/flex Frequency Sweep
Test temperature 130°C
Mooney
RPAelite/flex Strain Sweep
40
50
60
70
Shear Modulus G' [kPa]
TA InstrumentsRPAelite
Test Temp.
Frequency
100 °C
0,200Hz
Linear viscoelasticity
0
10
20
30
1 10
www.tainstruments.com
RPAelite/flex Strain Sweep
10 100 1000
Strain [%]
LAOS
Non linear viscoelasticity
RPAelite/flex Strain Sweep
40
50
60
70
Shear Modulus G' [kPa]
TA InstrumentsRPAelite
Test Temp.
Frequency
100 °C
0,200Hz
0
10
20
30
1 10
www.tainstruments.com
RPAelite/flex Strain Sweep
10 100 1000
Strain [%]
RPAelite/flex - physical description of Polymers
0
2000
4000
6000
8000
0
200
400
600
800
1000
1200
[P
a]
[%
]
[P
a]
0 .0 0.5 1.0 1.5 2.0
-8000
-6000
-4000
-2000
0
-1200
-1000
-800
-600
-400
-200
0
PIB, =0.1 H z, =1000% , T=140°C
[P
a]
t[Pa]
[%
]
[P
a]
physical description of Polymers - LAOS
2 00 0
4 00 0
6 00 0
8 00 0
10 00 0
-12 00 -60 0 0 60 0 12 00-10 00 0
-8 00 0
-6 00 0
-4 00 0
-2 00 0
0
P IB , =0 .1 H z, =1 00 0% , T =14 0 °C
[% ]
RPAelite/flex - physical description of Polymers
100000
200000
300000
Sh
ea
r s
tre
ss
(P
a)
-300000
-200000
-100000
0
-8 -6 -4 -2 0 2
Sh
ea
r s
tre
ss
(P
a)
Strain rate (s-1)
physical description of Polymers - LAOS
4 6 8
Branched
Linear
5% Branched in Linear
RPAelite/flex – empirical number LCBempirical number LCB- LAOS
Henri Burhin, Polymer Process Consult, Wetzlar, 2012
RPAelite/flex – empirical number LCBempirical number LCB- LAOS
Keltan and Nordel same Mooney viscosity
Keltan branchedNordel linear
Test temperature: 130°CTest temperature: 130°C
RPAelite/flex – empirical number LCBempirical number LCB- LAOS
Keltan and Nordel same Mooney viscosity
Keltan branchedNordel linear
Test temperature: 130°CTest temperature: 130°C
RPAelite/flex PolymercharacterisationRPAelite/flex Polymercharacterisation
RPAelite/flex application Polymer characterisation
Crossover Point at different Frequencies=> Different Molecular Weight / Distribution
RPAelite/flex application Polymer characterisation
2 types of Butyl polymersSame specification/datasheetDifferences in oil incorporation
Frequencies=> Different Molecular Weight / Distribution
RPAelite/flex application Polymer characterisationRPAelite/flex application Polymer characterisation
2 types of Butyl polymerssame specification/datasheetDifferences in oil incorporation
RPAelite/flex application Polymer characterisationRPAelite/flex application Polymer characterisation
2 types of Butyl polymerssame specification/datasheetDifferences in oil incorporation
RPAelite/flex application Polymer characterisationRPAelite/flex application Polymer characterisation
2 types of Butyl polymerssame specification/datasheetDifferences in oil incorporation
RPAelite/flex application Polymer characterisation
Differences in long chain branching
RPAelite/flex application Polymer characterisation
Differences in long chain branching
Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)
Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)
Typical specification for BR:
Mooney viscosity and cis 1,4 content
Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)
Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)
Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)
Requirements on RPA‘s to provide information about molecular weight / molecular weight disribution and long chain branching
Excellent repeatability, reproducibility and absolute accuracy of data like Module G’- G’’ and TanDelta at low frequency and high strain
Requirements on RPA‘s to provide information about molecular weight / molecular weight disribution and long chain branching
Excellent repeatability, reproducibility and absolute accuracy at low frequency
Requirements on RPA‘s to provide information about molecular weight / molecular weight disribution and long chain branching
0.5000
1.0000
1.5000
2.0000
2.5000
3.0000
Tan
gen
t d
(-)
0.0010
0.0100
0.1000
1.0000
S* (
dN
m)
For potential RPA users, it is therefore essential to proceed to a very careful and thorough evaluation of the claimed performance of commercially available RPA before final acquisition. This can easily be achieved by testing known (elastomer or thermoplastic) reference materials in key area of the instrument testing scope.
-0.5000
0.0000
0.5000
0.1 1 10 100 1000
Strain (%)
0.0001
0.0010
Requirements on RPA‘s to provide information about molecular weight / molecular weight disribution and long chain branching
0.0010
0.0100
0.1000
1.0000
For potential RPA users, it is therefore essential to proceed to a very careful and thorough evaluation of the claimed performance of commercially available RPA before final acquisition. This can easily be achieved by testing known (elastomer or thermoplastic) reference materials in key area of the instrument testing scope.
0.0001
0.0010
0.01 0.1 1 10 100
Strain (%)