this document is controlled and maintained by the manager ... · excellence by pursuing continuous...

Supplier Quality Requirements Supplement (SQR) of 47 This manual is intended for use by Kohler Engines Division suppliers as a supplement to the Kohler Co. Global Supplier Quality Manual. To verify the latest version of this document, go to http://www.kohlerengines.com/sqr/index.htm. To access the Kohler Co. Global Supplier Quality Manual, go to www.kohler.com; Suppliers; Conducting Business.

UNCONTROLLED IF PRINTED Kohler Engines SQR Supplement, Rev. M, Dec. 1, 2012

This document is controlled and maintained by the Manager of Supplier Quality. The Manager of

Supplier Quality must approve changes and/or revisions. 本文件由供货商质量经理控制并保管。供货商质量经理必须审核本文件的修改和/或修订。

Document Revision History 文件修订史

(see page 26 for details) （详情参见第 26 页）

This manual is intended for use by Kohler Engines Division suppliers as a supplement to the Kohler Company Global Supplier Quality Manual. To verify the latest version of this manual, go to http://www.kohler.com/corporate/supplier/conducting-business.html . 作为科勒公司全球供货商质量手册的补充，该手册的使用对象是科勒发动机分部的供货商。登陆http://www.kohler.com/corporate/supplier/conducting-business.html查看该文件的最新版本。 To access the Kohler Co. Global Supplier Quality Manual, or find additional information about supplying product to Kohler Co., go to www.kohler.com; select Suppliers, then Conducting Business登陆

. www.kohler.com；选择供货商；开展业务

This manual has been reviewed and approved by: 该手册审批人：

页面查看科勒公司供货商质量手册的内容或有关向科勒公司供应产品的其他信息。

Jeremy Maes, Supplier Quality Manager 供货商质量经理，Jeremy Maes

(Signature on file) （存档签名）

Revision 修订版 Date 日期 Released By 发布人

Revision J 第 J 版 11/1/07 Aimee M. Pflughoeft

Revision K 第 K 版 1/26/09 Supplier Quality Team 供货商质量小组

Revision L 第 L 版 7/16/2010 Supplier Quality Team 供货商质量小组

Revision M 第 M 版 12/1/2012 Quality Team 质量小组

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目录章节 ........................................................................................................................ 页码 1.0 简介 ......................................................................................................................................................... 4

科勒公司全球供货商质量要求及科勒发动机供货商质量要求补充的网站链接 .................................. 4

2.0 变更程序 ..................................................................................................................................................... 6

科勒图纸变更程序 ............................................................................................................................ 6

供货商变更申请 ................................................................................................................................ 7

供货商变更申请表 .................................................................................................................... 附录 D

3.0 一般要求 ................................................................................................................................................... 11

参加质保 ........................................................................................................................................ 11

被禁止的做法 ................................................................................................................................. 11

4.0 生产件批准程序 (PPAP) ........................................................................................................................... 13

生产样品要求 ................................................................................................................................. 13

提交要求 ......................................................................................................................................... 14

二次提交原因及所需提交级别 ........................................................................................................ 15

生产前和样品准则 ......................................................................................................................... 16

制造文档要求 ................................................................................................................................ 21

标准样品 ......................................................................................................................................... 19

初步工艺能力准则 ......................................................................................................................... 20

首件检验要求 ................................................................................................................................ 22

风险管理计划 (RMP) ...................................................................................................................... 22

风险管理计划准出要求的签署确认形式 .................................................................................... 附录 E

5.0 GD&T检具设置 ........................................................................................................................................ 25

6.0 图纸 ........................................................................................................................................... 27

特征的分类 .................................................................................................................................... 27

图纸信息，Z-规范 .......................................................................................................................... 29

工装变化(TV)注释 ......................................................................................................................... 30

7.0 缺陷分辨力 ................................................................................................................................................ 31

供货商责任 ..................................................................................................................................... 31

8.0 工装和测定要求.......................................................................................................................................... 36

工装验收的提交要求 ...................................................................................................................... 36

科勒拥有的工装 ............................................................................................................................. 37

9.0 设备控制（校准、维护、能力） .............................................................................................................. 39

10.0 偏差程序 .................................................................................................................................................. 41

11.0 筛检/返工活动 – 预期和所需文书工作 .................................................................................................... 42

12.0 停止出货/停止制造程序 ............................................................................................................................ 43

Table of Contents





修订史 ....................................................................................................................................................... 45

附录科勒发动机电子提交信息 ........................................................................................................................................................ A

包装/贴标规范 B

生产件批准程序的形式 ............................................................................................................................................................ C

供货商变更申请表 (K-SRC001) ............................................................................................................................................... D

风险管理计划表 RMP-001 ....................................................................................................................................................... E

GD & T 资源 ................................................................................................................................................................... F

供货商记分卡总览 ................................................................................................................................................................... G





Section 1.0 Introduction Go to Table of Contents

At the Kohler Company Engine Division (hereafter referred to as Kohler Engines), we recognize the critical role quality plays in our success. We are committed to meeting our customer’s quality needs and expectations of excellence by pursuing continuous quality, delivery and productivity improvements. A large segment of our quality performance is dependent on

第 1.0 章简介

you科勒公司发动机分部（下文中简称为科勒发动机）认为质量对成功起着非常关键作用。通过对质量、交付和生产率的持续改善，我司致力于满足客户的质量需求和卓越希求。而质量绩效在很大程度上都取决于我司的供货商。

as our supplier.

1.1 Purpose

1.1

: This manual is a supplement to the Kohler Global Supplier Quality Manual. As an engine manufacturer, Kohler Engines has additional requirements, specified herein, that must be met by its suppliers. Kohler Engines suppliers are expected to certify/acknowledge compliance to this manual and to the Kohler Company Global Requirements (ref. 1.1.1). 用途：

该手册是科勒全球供货商质量手册的补充。作为发动机制造商，科勒发动机在本文件中规定了其供货商必须满足的附加要求。科勒发动机的供货商应证明/确认对该手册和科勒公司全球要求（参考 1.1.1）的合规性。

1.1.1 Kohler Co. Global Supplier Requirements. Click the link to access Global Supplier Quality Manual, Supplier Code of Conduct, Terms and Conditions Agreement, and other supplier documents. If the link does not work, go to www.kohler.com, click Suppliers, Conducting Business

1.1.1 .

科勒公司全球供货商要求. 点击该链接查看全球供货商质量手册、供货商行为准则、条款和条件协议及其他供货商文件。如链接失效，请登陆www.kohler.com，点击供货商，开展业务

。

1.1.2 Kohler Co Supplier Certification is an electronic automated system that allows suppliers to self-certify by acknowledging compliance with Kohler Co. requirements. If the link does not work, go to www.kohler.com, click Suppliers, Certification

1.1.2

. Please see the FAQ on this site for further information. 科勒供货商认证是一个自动化电子系统，供货商可以通过确认对科勒公司要求的合规性进行自我认证。如链接失效，请登陆www.kohler.com，点击供货商，认证

。更多信息请查看该网站上的常见问题。

1.1.3 Kohler Engines: Supplier Quality Requirements Supplement. If the link does not work, copy the following URL address into your browser’s address bar: http://www.kohlerengines.com/sqr/index.htm

1.1.3 科勒发动机：供货商质量要求补充.如链接失效，请将以下URL地址复制到浏览器的地址栏：http://www.kohlerengines.com/sqr/index.htm

1.2 Additional Resources: Please refer to the Automotive Industry Action Group (AIAG) manuals: Failure Mode

and Effect Analysis, Advanced Product Quality Planning and Control Plan, Production Part Approval Process, Quality System Requirements, Statistical Process Control, and Measurement Systems Analysis for further details. These documents can be ordered from the AIAG as a “7-pack” by contacting AIAG Customer Service at (248) 358-3003, or on-line at www.aiag.org.

1.2 附加资源：请参考汽车工业行动小组（AIAG）手册：失效模式及影响分析、先期产品质量规划和控制计划、生产件审核程序、质量体系要求、统计程序控制及测量系统分析的更多细节。你可以拨打(248) 358-3003 或上网登录www.aiag.org联系汽车工业行动小组客服部向汽车工业行动小组订购这些“ 7-pack” 文件。

Section 1.0 Introduction







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1.3 Kohler Engines reserves the right to update this manual at any time and the supplier is expected to verify the latest version of this manual at http://www.kohlerengines.com/sqr/index.htm, or contact Kohler Engines Supplier Quality for verification.

1.3 科勒发动机保留随时更新该手册的权利，供货商应在http://www.kohlerengines.com/sqr/index.htm或联系科勒发动机供货商质量部确认该手册的最新版本。

1.3.1 Minor changes or corrections may be made at any time after publication of this manual. These

changes will be documented and published to the Kohler Engines Supplier Quality Requirements website, http://www.kohlerengines.com/sqr/index.htm, under the title “After publication change log”. Suppliers are encouraged to access this document for the latest information.

1.3.1 在该手册发布后随时可能作细微更改或修正。这些更改将记录并公布于科勒发动机供货商质量要求的网站http://www.kohlerengines.com/sqr/index.htm上的“ 发表后的变更日志” 标题下。供货商可查看该文件确认最新信息。

For further explanation of the Kohler Engines Supplier Quality Requirements (SQR) supplement, contact Kohler Engines Quality, Purchasing, or Engineering departments. .关于科勒发动机供货商质量要求（SQR）补充的更多说明，请联系科勒发动机的质量部、采购部或工程部。









Section 2.0 Change Process Go to Table of Contents

2.1 Kohler Engines Change Management Lifecycle System 第 2.0 章变更程序

2.1 科勒发动机变更管理生命周期系统

2.1.1. Product lifecycles are managed through lifecycle states. The current lifecycle state of the Kohler Engines drawing is clearly marked on the left edge of the drawing and in the information box located in the lower right corner. Lifecycle states are defined below. (通过生命周期状态对产品的生命周期进行管理。科勒发动机图纸的当前生命周期状态标注于图纸的左边缘及右下角的信息栏。生命周期状态的定义如下所示。)

Drawing Lifecycle State

图纸生命周期状态

Definition 定义

Authorized for PPAP

submission? 被获准用于生产件批准程序的提交资料？

Authorized for quoting purposes? 被获准用于报价目的？

Authorized for

production? 被获准用于生产？

In Progress 在制中

Design is under development. 设计正在进行中。

No 否

No 否

No 否

Prototype 试制

Functional design used to purchase or manufacture prototype material. 功能性设计被用于采购或制造样机材料。

No 否

Yes 是

No 否

Eng. Rel. - Task Review 工程放样- 任务审查

Testing and validation are in progress . 测试和验证正在进行中。

No 否

Yes 是

No 否

Eng. Rel. – Audit 工程放样- 审计

Design is under review and pending board approval. 设计正在接受审查并待董事会批准。

No 否

Yes 是

No 否

Engineering Release 工程放样

Design is validated. 设计已被验证有效。

Yes 是

Yes 是

No 否

Production Release 投产

Process is validated. This is the only

工艺已被验证有效。这是被获准用于生产的

drawing lifecycle state authorized for use in production

唯一

Yes

一个图纸生命周期状态。

是 Yes 是

Yes 是

Under Review 审查中

Any state where some type of review is required. 需要进行某些审查的任何状态。

No 否

Yes 是

No 否

Canceled/Obsolete 取消/淘汰

Never released or void. 从未发布或已失效。

No 否

No 否

No 否

EX EX part number designates engineering samples/cost estimators. EX 零件号表明是工程样品/用于成本估

No 否

No 否

No 否





算。

2.2. Kohler Engines Print Change Process （科勒发动机图纸变更程序）

2.2.1. When a change is made or a new material is released by Kohler Engines, the Purchasing Department provides the supplier with the Print Revision or Release Notification (form PUR-007) and a copy of the revised or released print.( 科勒发动机作出变更或发布新材料时，采购部向供货商提供图纸修订版或修订告知书（PUR-007 表格）以及修订或发布的图纸的副本。)

2.2.1.1. The supplier must complete and return form PUR-007 as directed by Kohler Engines Purchasing Department.（供货商必须按科勒发动机采购部的指示填写 PUR-007 表格并交还。）

2.2.2. Kohler Engines Purchasing Department retains all completed forms PUR-007 in the supplier file for at least the length of time the revision remains in effect. (科勒发动机的采购部至少会在该修订版有效期间将所有填写过的 PUR-007 表格保留在供货商档案中。)

2.2.3. Kohler Co. Purchasing Expectations:（科勒公司的采购期望：）

• Request for Quote (RFQ) and accompanying documents (drawing, packaging specification, etc.) are read and understood by the supplier.

• 供货商已阅读并理解报价申请（RFQ）以及附随文件（图纸、包装规格等）。

• Supplier has completed a cross-functional review of the design and specifications.

• 供货商已完成对设计和规范的跨部门审查。

• All areas of the Request for Quote (RFQ) form are completed, including, but not limited to:

• 已填写报价申请（RFQ）表格的所有项目，包括但不限于：

o Unit Price

o 单价

o Tooling Costs

o 工装费用

o Number of parts tools will produce

o 模具可生产零件数

Go to Table of Contents(回到目录) o Lead time for production parts, tooling, and sample parts

o 生产件、工装和样品件的交货周期

o Gauging needed

o 所需的量具

o Payment Terms

o 支付条款





o Freight Terms

o 运输条款

o Date

o 日期

o Signature

o 签名

• Drawing Acceptance Form (DAF) (K-7452) must be signed by supplier functional areas approving the design. Anything that cannot be manufactured to print must be documented on the DAF along with recommended alternatives.

• 供货商批准设计的职能部门必须签署图纸验收表（DAF）（K-7452）。图纸验收表中必须标注图纸中任何不能被制造出来的部分以及建议的可选方案。

• All tooling or gauging, including changes to current tooling, should be considered and included in the quote.

• 报价中应考虑并包含所有工装或测定装置，包括对当前工装的更改。

• Suggestions for improvements to control costs or reduce risk are requested.

• 要求对成本控制或风险管理提出改善建议。

• Respond by the requested date.

• 在规定日期之前作出回复。

2.3. Supplier Request for Change (供货商的变更申请)

2.3.1. The supplier must notify Kohler Engines of any change that has the potential to affect the fit, form, or function of the part. （对于会潜在影响零件装配、形式或功能的任何变更，供货商必须告知科勒发动机。）

2.3.2. Kohler Company’s list of changes requiring approval is reiterated below for your convenience along with additional requirements specific to the Engine Division. (ref. Kohler Co. Global Supplier Quality Manual, Section 11.0). 为方便起见，将科勒公司需要审批的变更清单以及发动机分部的特别附加要求重申如下（参考第 11.0 章科勒公司全球供货商质量手册）：

Process Changes(工艺变更)

• Reduction or change in product testing

• 产品测试的减少或变更

Anything that cannot be manufactured to the print must be documented on the DAF. We rely on your expertise to determine if

the design is manufacturable.

图纸验收表中必须标注图纸中任何不能被制造出来的部分。我们需要依靠贵司的专门技能来确认设计是否具备可制造性

Section 20.0 Supplier Request for C

hange Section 20.0 Supplier R

equest for Change








• Movement of production line equipment

• 生产线设备的移动

• Production line machine/equipment changes

• 生产线机器/设备的变更

• Manufacturing location changes

• 制造地点的变更

• Tooling transfer, refurbishment, replacement or additional tools

• 工装转换、整修、替换或额外工具

• Any tooling modification (Kohler Engines requirement)

• 任何工装的修改（科勒发动机的要求）

Design Changes

设计变更

• Construction changes or assembly methods

• 建造或装配方法的变更

• Constituent material changes

• 构成材料的变更

• Constituent material sourcing changes

• 构成材料货源的变更

• Change to optional construction material or method including packaging.

• 可选工程材料或方法（包括包装）的变更

2.3.3. Reference Section 4.0 of this manual for PPAP requirements.( . 生产件批准程序的要求请参见该手册

的第 4.0章。)

2.3.4. Document the change on the Supplier Request for Change form (ref. Appendix D) and provide supporting data. (在供货商变更申请表（参考附录 D）上记录变更情况并提供支持数据。)

2.3.5. Dimensional change requirements.( 尺寸变更要求。)

Go to Table of Contents（回到目录）

2.3.5.1. Typically, a minimum of 30 data point distribution chart with Cpk process capability is required for tolerance related changes. In addition, the supplier shall supply a Cpk process capability and a drawing layout with the corresponding measurements. Please contact your Kohler Supplier Quality rep for exact requirements.（一般来说，与公差相关的变更至少需要带有30个数据点分布图的综合制程能力指数 CPK。此外，供货商应提供综合制程能力指数和标注的图纸并附带相关测量数据。请联系您的科勒供货商质量代表获取准确要求信息。）

2.3.5.2. If the characteristic is classified as critical, emissions, or major, a sample size of 100 may be required for the distribution chart and run charts. In addition, the supplier shall provide a Cpk





process capability. （如果特征被归类为关键类、排放类或主要类，分布图和运行图可能需要的取样大小为 100。此外，供货商应提供综合制程能力指数。）

2.3.6. Suppliers unable to hold drawing tolerances must contact the buyer for a deviation to ensure Kohler Engines will accept product. Deviations are short term fixes used only until long term solutions are implemented. (Ref. Section 10 – Deviations.)（如供货商不能把握图纸的公差，则应联系买方了解偏差情况以确保科勒发动机会接受该产品。偏差只是在执行长期解决方案之前使用的短期权宜之计。（参考第 10章-偏差））

Section 30 G

eneral Requirem

ents





Section 3.0 General Requirements 第 3.0 章一般要求 Go to Table of Contents（回到目录）

3.1 As part of the documented quality program, the supplier shall provide a key contact list. Supplier shall promptly notify Kohler Engines Purchasing and Quality of any changes to the key contact list.

3.1 作为归档质量计划的一部分，供货商应提供一份主要联系人清单。如该清单由任何变更，供货商应立即通知科勒发动机的采购部和质量部。

3.2 Warranty Participation:

3.2

Suppliers will provide Kohler Engines with technical assistance, field support, and financial support to rectify any substantiated non-conformances. Kohler Engines will ensure a process for the return of sample parts. 参与质保：

供货商应向科勒发动机提供技术协助、现场支持和财务支持，以修正任何已被证实的不符合项。科勒发动机将确定样品件退回的程序。

3.3 Prohibited Practices:（被禁止的做法：

）

3.3.1 Unauthorized Repairs: Supplier may not repair parts damaged or found to be faulty or non-conforming during fabrication without prior approval from Kohler Engines Supplier Quality. No tooling owned by Kohler Engines shall be “repaired” or changed in any way without consent and approval of Kohler Engines Supplier Quality and Purchasing. （未经许可的维修：

3.3.2

未经科勒发动机供货商质量部提前认可，供货商不得在制造过程中维修受损件或被发现有缺陷或不符的零件。未经科勒发动机供货商质量部和采购部的同意和认可，不得“ 维修” 或更改科勒发动机拥有的任何工装。）

Change in Approved Processes, Material or Procedures: Supplier shall not change any process, material, or procedure without prior notification and re-submittal of samples and PPAP (reference Section 4.0 PPAP Requirements).( 经认可工艺、材料或工序的变更：

3.3.3

未经提前通知及再次提交样品和生产件批准程序，供货商不得变更任何工艺、材料或工序（参见第 4.0章生产件批准程序的要求）。)

Unauthorized Submittal of Production Parts: No production parts will be shipped without an approved PPAP for the drawing level being supplied or an approved deviation (reference Section 10 Deviations) prior to shipment. Qualification parts can be shipped as long they are in the form of an “EX” part number or Kohler Engines purchase order. PPAP samples shall be identified as PPAP samples and shipped in a separate carton from current production parts. Form PUR-007, Print Revision or Release Notification must be completed by the supplier, returned to Kohler Engines, and approved by Kohler Engines before production quantity purchase orders are generated. (未经许可的生产件提交：

3.3.4

如在发运前未获得所提供图纸等级的相应生产件批准程序认可或偏差认可（参考第 10章偏差），不得发运任何生产件。认证件只有在“ EX” 零件号或科勒发动机采购订单的形式下才能发运。生产件批准程序的样品应采用适当方法予以识别并用单独纸箱与当前生产件分开装运。供货商应在生成生产数量采购单之前填写图纸修订或发布通知表PUR-007，交科勒发动机审核。)

Facility Change: Supplier shall not relocate any production, manufacturing, and/or processing facilities during performance of the purchase agreement without promptly notifying Kohler Engines

Section 30 G

eneral Requirem

ents





Purchasing of an opportunity to examine such facilities for compliance as outlined in this manual. Kohler Engines Supplier Quality and Purchasing shall determine the level of requirements necessary prior to relocating manufacturing, and provide approval to the supplier. Changes in supplier status, part approval, and incoming inspection requirements may result. (场所的变更：

如需在履行采购协议的过程中重新安置任何生产、制造和/或加工场所，供货商应立即通知科勒发动机采购部，以便检查变更的场所是否符合该手册中的规定。科勒发动机的供货商质量部和采购部应在迁移制造场所之前确定必要要求的等级并向供货商出具认可书。供货商状态、零件批准、进货检验的要求也应作相应变更。)

3.4 Advanced Product Quality Planning (APQP): Product quality begins with design. Therefore, from initial product concept through production, the supplier and Kohler Engines must understand and agree on all applicable quality standards and requirements. Agreement must be reached on all critical quality characteristics, control items, checking fixtures, packaging requirements, and all other quality related matters. Kohler Engines prefers that suppliers use the advanced product quality planning techniques (as they apply) described in the AIAG Advanced Product Quality Planning and Control Plan manual (www.aiag.org). 3.4 (先期产品质量规划（APQP）：

我们应从设计开始对产品的质量进行把关。因此，供货商和科勒发动机必须从最初的产品概念开始一直到生产结束为止理解并议定所有适用的质量标准和要求。应就所有关键质量特征、控制项目、校验设备、包装要求和所有其他质量相关事项达成一致意见。科勒发动机希望供货商能使用汽车工业行动小组先期产品质量规划和控制计划手册（www.aiag.org）中的先期产品质量规划技巧（如适用）。)





Section 4.0 Production Part Approval Process (PPAP) 第 4.0 章生产件批准程序(PPAP) Go to Table of Contents(回到目录) 4.1 The Kohler Engines Production Part Approval Process (PPAP) has been benchmarked from the Automotive

Industry Action Group, Production Part Approval Process. The purpose of the PPAP is to determine if suppliers have understood all Kohler Engines’ requirements, and if processes have the potential to produce parts that meet these requirements consistently. Permanent changes from Kohler Engines are documented through an internal change control system. The change control system provides information to suppliers defining PPAP submission level within form PUR-007 - Print Revision or Release Notification, as outlined in Section 2. In addition, submission of PPAP documentation may also be the result of changes at the supplier as identified in section 4.5.

4.1 科勒发动机的生产件批准程序以汽车工业行动小组的生产件批准程序为基准。生产件批准程序的目的是确认供货商是否理解了科勒发动机的所有要求以及工艺是否具备持续生产符合这些要求的零件的潜力。科勒发动机的永久性变更通过内部变更控制系统予以记录。变更控制系统会向供货商提供定义图纸修订或发布通知表 PUR-

007 中生产件批准程序提交等级的信息，详见第 2章。此外，如第 4.5章所述，如供货商处发生任何变更，也应提交生产件批准程序资料。

4.2 Kohler Engines prefers electronic submission of PPAP documentation in Adobe Acrobat .pdf file

format. PPAPs should be submitted to your Kohler Supplier Quality Representative. A secure file transfer system is available for submission of large files that cannot be submitted through regular email. The Kohler Secure File Transfer website address is http://files.4kohler.com/. You will need to create an account by clicking the “New User” link, and a user guide is available onsite.

4.2 科勒发动机希望供货商能以Adobe Acrobat.pdf文件的格式提交生产件批准程序的电子档资料。请向您的科勒供货商质量代表提交生产件批准程序资料。对于不能通过普通邮件发送的超大文档，可使用安全文件传输系统提交。科勒的安全文件传输网址为http://files.4kohler.com/。点击“ 新用户” 链接创建一个账号，网站上即会出现一个用户指南。

4.3 Production Part Samples

4.3

. For production parts, samples for PPAP shall be taken from the initial production run. This production run shall be from four to eight hours of production, with a minimum of 300 parts, unless otherwise specified by an authorized Kohler Engines representative. Reference tables in sections 4.3.1 and 4.12. The production run shall be conducted at the production site, using production tooling, production gauging, production process, production materials, and production operators. If any of the part specifications cannot be met, the supplier shall document their problem solving efforts and shall contact the authorized Kohler Engines representative. 生产件样品

. 对于生产件来说，生产件批准程序的样品应取自最初的生产过程。除非科勒发动机代表另行规定，否则此次生产过程应持续四到八个小时，生产至少 300 个件。参考第 4.3.1 节和第 4.12 节的表格。生产应在生产现场使用量产工装、量产测定装置、量产工艺、量产材料和量产操作员进行。如有任何零件规范不能得到满足，供货商应记录为解决问题所作的工作并联系科勒发动机的授权代表。

4.3.1 Pre-Production Runs/Samples

4.3.1

. The supplier must have authorization from the Kohler Engines Supplier Quality prior to applying any exceptions. 预生产/样品.供货商应在任何非常规生产之前获得科勒发动机供货商质量部的许可。



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4.4 Submission Requirements

4.4

: The supplier shall meet all level 3 PPAP requirements, shown in the table below, regardless of the requested PPAP submission level. When a level 1 or level 2 PPAP is requested, submit the required documentation as shown below (or as requested by the Kohler Quality Rep) and retain the remainder to be available upon request. 提交要求：

无论要求的生产件批准程序提交等级是什么，供货商应满足所有 3级生产件批准程序的要求。如要求 1 级或 2 级生产件批准程序，则提交如下表所列的资料（或按科勒质量代表的要求）并根据要求保留其他资料。

Go to Table of Contents(回到目录)

PPAP

Requirements 生产件批准程序要求

Level 1 1 级

Level 2 2 级

Level 3 Default

3 级

默认

Kohler Form # 科勒表格

Design Record 设计记录

Retain 保留

Submit 提交

Submit 提交

Current Part Print Revision

Capability Sample Size 能力的取样大小 Requirement 要求 100 piece data set from a 300 piece minimum production run 取自至少产出 300 件的生产过程的 100 件数据组

Process capability for new production tooling, material or process settings for all major, critical and emission related dimensions. Kohler Engines reserves the right to add dimensions to this requirement. 新生产工装、材料或工艺的所有主要、关键和排放类尺寸相关制程能力。科勒发动机保留添加该要求所包含尺寸的权利。

If the initial production run is less than 300 pieces 如最初生产过程的产量小于 300 件

Use partial data (minimum 30 pcs) for the preliminary capability study for all required dimensions. When additional orders arrive, continue to collect the data until a 100 piece sample is reached. 使用部分数据（至少 30 件）用于所有所需尺寸的初步能力研究。有后续订单时继续提取数据，直到达到 100 件样品。

If the initial production run is less than 30 pieces 如最初生产过程的产量小于 30 件

100% dimensional and visual inspection is required for each dimension as defined by a Kohler Engines representative, until more data is available and a more reliable capability study report is submitted. When additional orders arrive, continue to collect the data until a 30 piece sample is reached. 在获得更多数据和提交更为可靠的能力研究报告之前，需要对科勒发动机代表定义的每个尺寸进行 100%尺寸和目视检查。有后续订单时继续提取数据，直到达到 30 件样品。





当前零件图纸修订表

Engineering Change Documents 工程变更文件

Retain 保留

Submit 提交

Submit 提交

K-SRC001 (Appendix D) K-SRC001

(附录 D) Customer

Engineering Approvals

客户工程批准书

Retain 保留

Retain 保留

Submit 提交

Marked Drawing or Approved K-

SRC001 (Appendix D)

标记图纸或经认可的 K-SRC001

(附录 D) Design FMEA

设计失效模式及影响分析

Retain 保留

Retain 保留

Upon request 根据要求

Upon Request 根据要求

Process Flow Diagrams 工艺流程图

Retain 保留

Retain 保留

Submit 提交

Process flow Diagram

(Appendix C) 工艺流程图

(附录 C) Process FMEA

工艺失效模式及影响分析

Retain 保留

Retain 保留

Submit 提交


Control Plan 控制计划

Retain 保留

Retain 保留

Submit 提交

Control Plan (Appendix C) 控制计划

(附录 C) Measurement

System Analysis Study (GR&R)

测量系统分析研究 (GR&R)

Retain 保留

Retain 保留

Submit 提交


Dimensional Results 尺寸结果

Retain 保留

Inspection Report 检验报告

Full Inspection Report

全面检验报告

PPAP Dim Results

(Appendix C) 生产件批准程序

尺寸结果

(附录 C) Material

Performance Test Results

材料性能测试结果

Retain 保留

Submit 提交

Submit 提交

PPAP Performance (Appendix C)

生产件批准程序性能





(附录 C) Initial Process

Capability Studies 最初制程能力研究

Retain 保留

Submit 提交

Submit 提交

n/a 不适用

Qualified Laboratory Documentation

符合条件的实验室资料

Retain 保留

Submit 提交

Submit 提交

n/a 不适用

Appearance Approval Report 外观认可报告

Submit 提交

Submit 提交

Submit 提交

Appearance Report

(Appendix C) 外观报告

(附录 C) Sample of Product

产品样品 Retain 保留

Submit 提交

Submit 提交

Identification Tag 识别标签

Master Sample 标准样品

Retain 保留

Retain 保留

Retain 保留

Identification Tag 识别标签

Checking Aids 校验协助

Retain 保留

Retain 保留

* Upon Request 根据要求

n/a 不适用

Part Submission Warrant

零件提交保证书

Submit 提交

Submit 提交

Submit 提交

Warrant (Appendix C)

保证书

(附录 C) Records of Compliance 合规性记录

Retain Retain Submit 提交

** Kohler Engines Specific

Requirements **科勒发动机特别

要求 Packaging Method

包装方法 Retain Retain * Submit

提交 Appendix B 附录 B

PPAP Checklist 生产件批准程序检查

表

Retain Submit 提交

Submit 提交

PPAP Packaging Checklist – Appendix C

生产件批准程序包装检查表 –附

录 C

*These items meet or exceed the AIAG requirements and are required by Kohler Engines **Reference Kohler Engines Z-Specs and professional manufacturing organization requirements.

*这些项目符合或超出汽车工业行动小组的要求，是科勒发动机所要求的。

**参考科勒发动机 Z-规范及专业制造组织的要求。 NOTE TO SUPPLIER: Kohler Engines reserves the right to require a capability study on drawings without critical/major characteristics, and to require additional documents for level 1 and 2 PPAP submissions.





供货商注意事项：科勒发动机保留要求对不含关键/主要特征的图纸进行能力研究和添加 1 级和 2 级生产件批准程序提交文件的权利。 Go to Table of Contents(回到目录)

4.4.1 Optional material and/or configuration

4.4.1

: Where optional materials or configurations may be used, as indicated on the Kohler drawing, specify the actual material/configuration used on the Part Submission Warrant in the Explanation/Comments section. This applies to all submission levels. 可选材料和/或配置：

如根据科勒图纸的标注可使用可选材料或配置，请在解释/备注栏注明零件提交保证书中所使用的实际材料/配置。此规定适用于所有提交等级。

4.4.2 Low Volume Part Approval Process

4.4.2

: This process applies for those service parts or engine option parts which marketing forecasts show will be at such low volumes that the normal PPAP process does not apply. Kohler Company Supplier Quality makes the final determination regarding level of PPAP required. As a general guideline though, this process applies when forecast volumes are less than 100 - 300 parts per year. Contact your Supplier Quality Representative if you think this may apply. 少量件的批准程序：

该程序适用于营销预测显示数量较少以致于不适用于常规生产件批准程序的维修零件或发动机选配件。科勒公司的供货商质量部会最终确定所需的生产件批准程序等级。作为一般准则，该程序适用于每年预计数量少于 100-300 件的零件。如可能适用于该程序，请联系您的供货商质量代表。

Each shipment of this type of part shall consist of the following as a minimum: 此类零件的每次发运至少应包含：

1. Supplier control plan (required for initial lot and acceptance only){供货商控制计划（仅首个

批次和验收需要）}

2. Measurement data (测量数据)

a. 100% inspection of major, critical, and emissions characteristics(主要、关键和排放类特征的 100%检验)

b. Inspection of minimum 3 samples on all other features(至少检验 3个样品的所有其他特征)

i. Variable data – audit or process data(可变数据 – 审计或工艺数据)

ii. Attribute data – Pass/fail data(属性数据 –合格/不合格数据)

3. Material certification or third party verification if material is specified on the print.（材料认证或第三方验证材料是否如图纸规定。）

4. Evidence of compliance to performance criteria as applicable.（性能标准的合规性证据，如适用。）

Maintain the initial control plan and data in the same location as normal PPAP documentation. 将初始控制计划和数据保存在与常规生产件批准程序资料相同的地方。

4.5 Re-submission of PPAP documentation is required if any of the following situations occur: 4.5 如发生以下情况，需要重新提交生产件批准程序资料：





Reasons for PPAP Submission 生产件批准程序提交原因

Required PPAP Level 所要求的等级

Parts Produced at alternate location (ref. Section 3.3.4 Facilities Change) 零件在候补地点生产（参考第 3.3.4 节场所的变更）

Level 3 3 级

New designed tooling, tooling replacement, tooling that has major restoration work. 新设计的工装、工装更换、接受过重要修复的工装

Level 3 3 级

Machine or equipment location change to include moving within manufacturing site. 机器或设备位置的变更，包括制造现场范围内的移动

Level 3 3 级

New Material that is not specified by optional, alternative or equivalent material on the print. With approved Kohler Engines deviation and/or approved Supplier Request for Change 未在图纸中规定为可选、候补或同等材料的新材料。有科勒发动机的偏差认可和/

或供货商变更申请认可

Level 3 3 级

Material Source changes. 材料货源变更

Level 3 3 级

Any changes affecting Critical, Major or Emissions requirements. 影响关键、主要或排放类要求的任何变更

Level 3 3 级

Process technology new to the organization, not previously used for this product. 对组织来说是新的、之前未在该产品上使用过的工艺技术

Level 3 3 级

New part, material or color not previously defined. 之前未定义的新零件、材料或颜色

Level 3 3 级

Changes in gauging or gauging process with no effect on acceptance criteria 不影响验收标准的测定装置或测定程序的变更

Level 2 2 级

Changes in part processing or methods to include changes in test or inspection methods with no effect on acceptance criteria 零件加工或方法的变更，包括不影响验收标准的测试或检验方法的变更

Level 2 2 级

Tool has minor restoration 接受过细微修复的工具

Level 2 2 级

Minor Engineering Changes 细微的工程变更

Level 2 2 级

Product produced after the tooling had been inactive for 12 months or more 工装闲置 12 个月或以上之后生产的产品

Level 2 2 级

Correction of a discrepancy on a previous submitted part 之前提交零件的不符点修正

Level 2 2 级

Engineering Changes not affecting part dimensions or processes 不影响零件尺寸或工艺的工程变更

Level 1 1 级






4.5 PPAP Submission Status: Upon receipt of the PPAP submission, Kohler Engines shall review and assign status as follows: 生产件批准程序提交状态：

收到生产件批准程序的提交资料后，科勒发动机应审核并作如下状态分配：

4.7 Master samples: The supplier organization shall retain a master sample for the same period as the

production part approval records, or until: （标准样品：

供货商组织应将标准样品保留到与生产件批准记录相同的时间，或在发生以下情况之前予以保留：）

a. A new master sample is produced for the same part number for approval. a,生产出了相同零件号的新标准样品提交审批。

b. Where a master sample is required by the design record, control plan or inspection criteria, as a reference or standard. The master sample shall be identified as such, and shall show the approval date on sample. The supplier shall retain a master sample for each position of a multiple cavity die, mold, tool or pattern, or production process. b.设计记录、控制计划或检验准则需要标准样品作为参考或标准。标准样品应予以标记识别，并显示批准日期。供货商应保留多型腔模、模具、工具或图样或生产工艺每个位置的标准样品。

4.8 Boundary Samples

Status 状态

: Suppliers are responsible for establishing boundary samples for cosmetic issues, not matching the “master” samples, prior to shipping questionable product to Kohler Engines. Boundary samples

Actions 行动

Approved 批准

The part or material, including all sub-components, meets all customer requirements. The supplier is authorized to ship production quantities of the product subject to purchase orders or releases. 零件或材料，包括所有副组件在内，符合所有客户要求。供货商被许可按采购订单或放货单发运量产产品。

Interim Approva暂时批准l

Permits shipment of parts or material for production requirements on a limited time or piece quantity basis. Interim approval will only be granted when the supplier has

1. Clearly defined the non-compliances preventing approval and 2. Prepared an action plan agreed upon by Kohler Engines. PPAP re-submission is

required to obtain a status of approved. Interim Approval can be renewed. However, if additional time is required by the supplier, it is the responsibility of the supplier to contact the appropriate SQE with an expected completion date. 允许在有限时间或数量范围发运符合生产要求的零件或材料。暂时批准只在供货商满足以下条件的情况下才能授予：

1.明确定义了导致不能获得批准的不合规点，并且

2.编制了一份获得科勒发动机同意的行动计划。获得批准状态需要再次提交生产件批准程序资料。

暂时批准可更新。但是，如供货商要求延长时间，供货商应负责联系适当的供货商质量工程师确定预期结束日期。

Rejected 被拒

The PPAP submission does not meet requirements based on the production lot from which it was taken and/or accompanying documentation. The submission process shall be corrected to meet requirements. 生产件批准程序提交资料不符合其所提取生产批次和/或附随资料的要求。需要修正提交程序以符合这些要求。





are retained by the supplier for on-going process control and serve as the “master” for comparison purposes. All cosmetic boundary samples require approval prior to implementation.

4.8 限度样品：

在向科勒发动机发运有问题的产品之前，供货商应出于解决外观问题的目的负责建立不符合“ 标准” 样品的限度样品。供货商应在工艺控制的进行过程中保留限度样品并将其作为比较的“ 标准” 。所有外观限度样品都需要在执行前获得批准。

4.9 ISIR Samples

: Forwarded with PPAP submittals and require the part number, cavity number and date produced be marked on the part. ISIR样品：

4.9.1 ISIR Sample Size: 3 pieces per cavity and/or fixture or as specified by your Kohler Quality Rep.

与生产件批准程序提交资料一起转发且需要零件号，腔数和生产日期标记在零件上。

4.9.1 ISIR 取样大小：每腔和/或固定装置 3件，或根据您的科勒质量代表的规定。 4.10 Family Part (Composite Print Parts):

4.10

Parts may be evaluated as a family only when they are on the same composite print and made from the same process/equipment/material, or from the same tooling but different inserts. 产品系零件（综合图纸零件）：

只有在同一综合图纸并采用同一工艺/设备/材料，或采用同一工装但不同插件制成的零件才能作为一个产品系接受评估。

4.11 Preliminary Process Capability Studies

4.11

: A preliminary process capability study is required for each classified characteristic that can be evaluated using variable (measured) data. Capability requirement levels and classification definitions and symbols are indicated in Section 6.1. 初步制程能力研究：

对于每个可以使用可变（测量）数据进行评估的分类特征，都需要进行初步制程能力研究。制程要求等级和分类的定义和符号参见第6.1节。

There are classified characteristics identified where variable data will not be available. Following are examples of this situation and the means to ensure that these characteristics are effectively controlled: 在可变数据不可得的情况下，确定了分类特征。以下是这种情况的举例以及有效控制这些特征的方法：

4.11.1 Materials/Alloys: Effective process development and the appropriate process controls and

frequencies listed on the control plan. 4.11.1 材料/合金：在控制计划中列出有效的工艺开发以及适当的工艺控制和频率。

i. Materials (provided by Tier II suppliers or separate internal supplier process): Material certifications received with every shipment, material testing by supplier or third party to ensure material specifications are met. Either method must be listed on control plan.

4.11.2 材料（由二级供货商或独立内部供货商工艺提供）：每次发运所收到的材料证书，由供货商或第三方进行的确保符合材料规范的材料测试。控制计划必须列出以上方法中的任一种。

Go to Table of Contents

4.11.3 Porosity/Internal Defects: Effective process development (typically gating and process parameters) and the appropriate process controls listed on the control plan.

4.11.3 孔隙率/内部缺陷：在控制计划内列出有效的工艺开发（一般为浇铸系统和工艺参数）以及适当的工艺控制。

4.11.4 Heat treatment process development and controls: Temperature chamber of fully loaded oven

required to support control plan. Contact your Kohler Supplier Quality rep for details.





4.11.4 热处理工艺开发和控制：控制计划需要有满载烘箱热处理炉。详情请联系您的科勒供货商质量代表。

4.11.5 Attributes (presence of features or assembly components): Effective process controls and

check/inspection frequencies listed on the control plan to ensure requirement is met. 4.11.5 属性（有特性或装配组件）：在控制计划中列出有效的工艺控制和检查/检验频率以保证符合要求。

4.12 Preliminary Process Capability Study4.12

:

初期制程能力研究：

4.12.1 The purpose of the initial process study is to understand process variation. If enough historical data are available to plot a control chart (at least 100 individual samples), Cpk can be calculated when the process is stable. For processes with known and predictable special causes and output meeting specifications, Ppk should be used (ref. AIAG, Production Part Approval Process).

4.12.1 初始制程研究的目的是为了了解制程的变化情况。如有足够的可用历史数据，就可以绘制出一张控制图（至少 100 个单独样品），工艺稳定时就可以计算出综合制程能力指数。对于带有符合规范要求的已知可预测特殊原因和输出的工艺来说，应使用初期制程能力（参考汽车工业行动小组的生产件批准程序）。

4.12.2 Acceptance criteria for preliminary process capability study: 4.12.2 初期制程能力研究的接受标准：

Results 结果 Applies to 适用于

≥ 1.67 Critical and Emission characteristics 关键和排放类特征

≥ 1.33 Major characteristics, Control Plan characteristics, and any other characteristics determined by Kohler Engines 主要特征、控制计划特征及由科勒发动机确定的任何其他特征

≥ 1.0 All other characteristics 所有其他特征

*If results fall below minimum requirements, the process may be acceptable in certain circumstances - contact Kohler Engines Supplier Quality. *如结果低于最低要求，工艺可在特定情况下被接受 – 请联系科勒发动机供货商质量部。

4.13 Manufacturing Documentation

4.13

: The manufacturing process with specifically the following shall be documented and made available to Supplier Quality upon request. This shall include, but not be limited to, the following: 制造文档：

制造工艺，特别是以下资料应予以记录并根据要求向供货商质量部提供。制造文档包括但不限于：

Process work instructions 工艺说明 Fabrication and/or assembly instructions





制造和/或装配说明 In-Line and Off-Line rework process 联机和脱机返工程序 Failure Analysis and closed loop corrective action plans 失效分析及闭环纠正措施计划 Stop ship process 停止出货程序 In process gauging results 中间测定结果

4.14 4.14

Dimensional and Performance Test Results

尺寸和性能测试结果

A full part inspection includes all of the following: 全套检验包括：

A full inspection report, not just a dimensional layout. It must cover all requirements on the drawing. 全面检验报告，不止针对标注尺寸。该检验必须涵盖图纸上的所有要求。 Kohler part number/revision level and your tooling # must be on the report, including written details

on the drawing and the notes listed. 报告上必须标注科勒零件号/修订等级及你方工装号，包括图纸上的书面详情和所列注释。 Limited dimensional drawings are indicated by a note on the print and require a scan of each tooling

cavity showing fit to the datum structure (not best fit). 有限尺寸图纸通过图纸上的注释标出并需要审查每个工装型腔与数据结果的匹配性（非最佳匹配）。 Must be signed and dated. 必须签署并标注日期。 All nonconforming items must be highlighted or identified. 所有不符项目必须突出显示或予以识别。 Sample size 样品量 For new tooling, see Tooling Acceptance as outlined in Section 9 of this manual. 新工装请参见该手册第 9章中的工装验收规定。


4.15 First Piece Inspection Requirements

4.15

: Supplier shall document their first piece inspection requirements for all new products or revisions to existing products. Where mutually agreed upon, the Supplier will provide their piece built inspection report(s) to Supplier Quality. Elements of an acceptable process for first piece builds include:

首件检验要求：

Measurements in conjunction with control plan and indicate compliance

供货商应建立起对所有新产品或现有产品修订的首件检验要求。在达成一致意见的情况下，供货商应向供货商质量部提供其首件检验报告。一个可接受的首件检验程序的元素包括：

测量及控制计划并标注合规性。 Identification and inspection components and materials from receipt through processing, final

inspection, and shipment 组件和材料从接收到加工、最终检验和发运的识别和检验。 Thorough and complete final inspection of the “first piece” with recording of the actual numerical





measurements (ISIR). “ 首件” 的彻底全面最终检验，记录实际数字测量结果（ISIR）。 Retention of written “first piece inspection” reports, test samples or certificates, and all other

inspection records. 保留书面“ 首件检验” 报告、测试样品或证明及所有其他检验记录。 Each record shall indicate the date of record, revision level (or change level), authorized engineering

change document, drawing date, CMM, cross sections, layout result sheets, attribute data, and corrective actions for items that do not meet specifications.

每份记录都标出记录日期、修订等级（或变更等级）、经许可的工程变更文件、图纸日期、CMM、横截面、布局结果表、属性数据及不符合规范要求项目的纠正措施。

Supplier shall perform failure analysis and take corrective action for all defects found during the first piece build. Each first piece sample shall be marked accordingly. 供货商应进行失效分析并对在首件检验中发现的所有缺陷采取纠正措施。每个首件样品必须作相应标记。

4.16 Risk Management Plan (RMP)4.16

风险管理计划(RMP)

4.16.1 SCOPE: Risk Management plan (RMP) is an organized short term elevated quality inspection. The RMP is implemented to verify product and process stability, establish common understanding of acceptable product, and/or reduce risk of non conforming product being shipped.

4.16.1 范围：风险管理计划（RMP）是一项有组织的短期质量检验。其目的是为了验证产品和工艺的稳定性，建立对可接受产品的共识，并且/或者减少不符产品被发运的风险。

4.16.2 REQUIREMENTS: Supplier quality engineer will determine the need for RMP based on risk. If

RMP is required, a plan will be jointly created including features/requirement to be inspected, tools or gauging to be used, frequency of inspection and exit criteria. The RMP requirements will be documented in a control plan. The requirements will be shared with the receiving Kohler plant and, when practical, be part of the receiving inspection plan for the plant. The supplier must submit supporting data to Kohler as defined in the plan. Supporting data should be identified by P.O. number, manufacturing order number, part number, revision level, and run date.

4.16.2 要求：供货商质量工程师将依据风险确定风险管理计划的必要性。如需要制定风险管理计划，该计划应包含待检验的特点/要求、使用的工具或测定装置、检验频率和准出条件。风险管理计划要求应记录于控制计划中。这些要求应与科勒收货工厂分享并在可行时作为该工厂验收计划的一部分。供货商必须按计划规定向科勒提供支持数据。支持数据应标注采购订单号、制造订单号、零件号、修订等级和执行日期。

4.16.3 LABELING OF PRODUCT: All shipments under RMP process must be labeled with a Yellow tag adjacent to the each shipping label. The label must be at least 3 inches by 5 inches and have the “RMP” or “Risk Management Parts” printed on the label.

4.16.3 产品的标签：在风险管理计划程序下的所有发运物必须在每个运输标旁边附带黄色标签。该标签尺寸应为 3英寸 x5 英寸，上印“ RMP” 或“ 风险管理件” 。

4.16.4 EXIT CRITERIA: Exit requirements will be part of the agreed plan. To exit the RMP program, the supplier must provide supporting data to Kohler Quality proving no failures have occurred for the duration of the RMP. Kohler Quality and the supplier must sign a statement of agreement indicating the exit requirements have been met (ref. Fig. 4.16.4A and Fig. 4.16.4B in the “Example” tab in Appendix E). Once exit requirements are met and the sign-off is obtained, the supplier may return to using the standard control plan and discontinue the RMP labeling. Form RMP-001 (Exit Requirements and Sign-off) is available in Appendix E.





4.16.4 准出条件：准出要求应为议定计划的一部分。供货商必须向科勒质量部提供支持数据证明在风险管理计划期间未发生过失效情况，以准出风险管理计划程序。科勒质量部和供货商应签署一份约定声明书，说明准出要求已得到满足（参考附录 E“ 举例” 表中的图 4.16.4A和图 4.16.4B）。一旦满足准出要求并获得签署确认，供货商即可使用标准控制计划并中止风险管理计划标签的附加。RMP-

001 表（准出要求和签署确认）参见附录 E。





Section 5.0 GD&T Gauge Set-Up

第 5.0 章 GD&T检具设置 Go to Table of Contents

5.1 Kohler Engines uses Geometric Dimensioning & Tolerancing (GD&T) to verify purchased parts. Verification of product is critical to quality. If special gauging is required, gauge information must be provided as part of the PPAP package and details must be supplied to the Kohler Supplier Quality Engineer. Questions regarding set-up of GD&T can be answered by Kohler Engines Supplier Quality. A list GD&T resources, forms, and examples may be found in Appendix I.

5.1 科勒发动机使用几何尺寸&公差法（GD&T）验证所采购的零件。产品的验证对质量极其关键。如需特别测定，必须提供检具信息作为生产件批准程序包的一部分，并向科勒供货商质量工程师提供详情。科勒发动机供货商质量部会回答有关于 GD&T 设置的问题。GD&T 资源、形式和举例清单可参见附录 I。

5.2 The following is an acceptable method to report the feature in the control frame, print dimensions, and the outcome with PPAP documents:（以下方法适用于汇报图框内的特点、图纸尺寸及生产件批准程序文件的审核结果：）

5.2.1 Number the Kohler part print either electronically or manually to submit with your PPAP. （在提交生产件批准程序时以电子或手工形式对科勒零件图编号。）

5.2.2 Prints with multiple pages should have beginning and ending number located on that print page noted in the lower right hand corner, along with number of major and critical characteristics. （多页图纸应在页面右下角标注页码和总页数以及主要和关键特征的数量。）

5.2.3 Number the Dimensional Results Form (ref. Appendix C – PPAP Forms) to correspond with your numbered print. The supplier’s form is acceptable when it meets the same requirements as the Kohler Engines form.（对尺寸结果表（参考附录 C-生产件批准程序表）编号，编号应与图纸相对应。只有在符合科勒发动机表格要求的情况下供货商表格才会被接受。）

5.2.4 All basic dimensions to have a numeric value.（所有基础尺寸应具备数字值。）

5.2.5 For all dimensions called out on the print, the supplier should reference the following items, in order, for tolerance information:（对于图纸中出现的所有尺寸，供货商应按序引用以下项目以提供公差信息：）

1. Print Dimension Tolerances（图纸尺寸公差）

2. Drawing Note （图纸注释）

3. Z-spec（Z 规范）

4. Title Block（标题栏）

For dimensions not specified on the print, reference the title block for tolerance information.

对于未在图纸中标注公差的尺寸，引用标题栏提供公差信息。

Section 50 G

D&T G

auge Set Up





5.2.6 Items with a feature control frame will have a minimum of four (4) lines reporting.（具备特性控制框的项目将有至少四（4）个汇报列。）

5.2.6.1 Line 1 is the feature control frame itself. If no bonus tolerance is applicable, this line will also report the feature control frame results, in the appropriate column.（第 1列是特性控制框自身。如无可适用的补偿公差，该列的适当栏内将汇报特性控制框结果。）

5.2.6.2 Line 2 is bonus tolerance applied. In some cases there is no bonus tolerance, reporting “na” or “no bonus” is sufficient. If bonus tolerance is applicable, this line will report the feature control frame results with the bonus tolerance calculation applied.（第 2 列是适用的补偿公差。在一些情况下不存在补偿公差，可汇报“ 不适用” 或“ 无补偿” 。如可适用补偿公差，该列将报告特性控制框架结果及适用的补偿公差计算结果。）

5.2.6.3 Line 3 is the X value deviation from the basic dimension using the Cartesian coordinate system. This line must also reference the item number of the corresponding basic dimension.（第 3 列是使用笛卡尔坐标系得出的 X 值相对于基础尺寸的偏差。该列必须引用对应基础尺寸的项目号。）

5.2.6.4 Line 4 is the Y value deviation from the basic dimension using the Cartesian coordinate system. This line must also reference the item number of the corresponding basic dimension.（第 4 列是使用笛卡尔坐标系得出的 Y值相对于基础尺寸的偏差。该列必须引用对应基础尺寸的项目号。）

5.2.7 A column after each line item will report the amount out of tolerance when applicable.（每个列项后的栏应记录超出公差范围的量（如适用）。

5.2.9 Report each item with characteristics dimensioned as multiple items (i.e.: 2X, 3X, 4X, etc.). 对多元项目的每一个特性进行报告（即：2X、3X、4X 等）。

5.2.10 Tools with multiple cavities must have an inspection report for each cavity. 多型腔模具的每个型腔都必须有一份检验报告。

5.2.11 Part prints with significant characteristic symbols will also have corresponding capability data. 有重大特征符号的零件图纸也应具备对应的能力数据。

5.2.12 Include your completed CMM report (where applicable). 包括完整的三坐标报告（如适用）。





Section 6.0 Kohler Engines Drawings

第 6.0 章科勒发动机图纸 Go to Table of Contents(回到目录)

6.1 Classification of Significant Characteristics: On Kohler Engines’ prints; the classification of characteristics is expressed as follows with respective process capability requirements:

6.1 重大特征的分类：在科勒发动机的图纸上；特征分类及其各自的制程能力要求如下所示：

Characteristic

特征

Required Cpk

所要求的Cpk

Critical 关键- and Emissions 及排放类- >1.67

Major主要- >1.33

All Others所有其他(No Classification) >1.00

6.1.1 Features identified with a triangle in a circle ( ) are critical characteristics. A critical characteristic is one that, if discrepant, is likely to cause a functional failure making the engine inoperable or to cause a safety concern for the operator. Features classified as critical require the highest confidence that they conform to specification. （标记为圆中有一个三角形（）的特点为关键特征。关键特征是指，如有不符，有可能会发生功能性失效的特征，而这种失效会造成发动机不可运行或操作员安全隐患的。被分类为关键的特点应具备符合规范要求的最高可信度。）

6.1.2 Features identified with an E in a shield ( ) are emissions, regulatory or safety related characteristics. An emissions related characteristic is one that analysis indicates is likely, if discrepant, to cause a failure resulting in noncompliance with emissions or other regulations, or result in personal injury. Features classified as emissions related require the highest confidence

that they conform to the specification.( 标记为盾牌中有一个E（）的特点为排放类、管制或安全相关特征。排放相关特征是指，如有不符，分析显示有可能会发生失效的特征，而这种失效会造成排放或其他法规不合规性或个人伤害。被分类为排放相关的特点应具备符合规范要求的最高可信度。)

6.1.3 Features identified with a diamond in a circle ( ) are major characteristics. A major characteristic is one that analysis indicates is likely, if discrepant, to materially reduce the usability or customer satisfaction with the product. Features classified as major require high confidence that they conform to specification.( 标记为圆中有一个四边形（）的特点为主要特征。主要特征是指，如有不符，分析显示可能会实质性降低产品可用性或客户满意度的特征。被归类为主要的特征应具备符合规范要求的较高可信度。)

6.1.4 Features which are not identified as Critical, Emissions, or Major, but which are on the control plan. A Cpk of ≥1.33 is required for control plan characteristics for processes that are statistically controlled. Other methods may used to measure process capability when agreement is obtained from the Kohler SQE.( 未归类为关键、排放类或主要，但在控制计划内的特点。工艺为





统计控制的控制计划特征需要Cpk≥1.33。如获得科勒供货商质量工程师的同意，也可使用其他方法测量制程能力。)

6.1.5 Any features that are non-dimensional must be identified and controlled by a process agreed to by the Kohler SQE. (Examples: material, porosity, heat treating.)( 非尺寸类的任何特点必须按照获科勒供货商质量工程师同意的程序进行识别和控制（举例：材料、孔隙率、热处理）。

6.1.6 All other features are considered normal characteristics. A normal characteristic is one that analysis indicates is likely, if discrepant, to have a minor effect on engine function or appearance. Features classified as normal must conform to specification. A Cpk of ≥1.00 is required for normal characteristics for processes that are statistically controlled. Other methods may used to measure process capability when agreement is obtained from the Kohler SQE.( 所有其他特点被视为一般特征。一般特征是指，如有不符，分析显示会对发动机功能或外观产生细微影响的特征。被归类为一般的特点必须符合规范要求。工艺为统计控制的一般特征需要Cpk≥1.00。如获得科勒供货商质量工程师的同意，也可使用其他方法测量制程能力。)

Assignment of Critical, Emissions, or Major characteristics does not reduce the importance of any other characteristic on the drawing. Every tolerance is absolute and shall not be exceeded regardless of classification.

关键、排放类或主要特征的分配不会降低图纸上任何其他特征的重要性。每个公差都是绝对的且无论其分类如何，都不应超过。

6.2 Drawing Information

图纸信息 6.2.1 Drawings include (in most cases):

6.2.1:图纸包括（在大多数情况下）：

• Metric unit dimensions

• 公制单位尺寸

• GD&T 几何尺寸和公差

• References to Z-specs

• 引用 Z-规范

• Notes

• 注释


6.2.2 For all dimensions called out on the print, the supplier should reference the following items, in order, for tolerance information:

6.2.2 对于图纸上标出的所有尺寸，供货商应按序引用以下项目以提供公差信息：





1. Print Dimension Tolerances

1. 图纸尺寸公差

2. Drawing Note

2. 图纸注释

3. Z-spec

3. Z 规范

4. Title Block

4. 标题栏

6.3 Z-Specs

6.3 Z规范

What are they?

什么是 Z 规范？

• Z-specs are addenda to the print which contain additional information, specifications and/or requirements.

• Z 规范是图纸的补遗，包含附加信息、规范和/或要求。

• Z-specs are to be considered identical to all notes, dimensions or specifications called out individually on the print.

• 图纸上标出的所有注释、尺寸或规范的 Z 规范都被视为是相同的。

Why does Kohler Engines use them?

科勒发动机为什么要使用 Z 规范？

• Kohler Engines uses Z-specs when routine information needs to be recorded on many prints (i.e., casting tolerances, plating specs).

• 当需要在许多图纸上记录常规信息时（即铸造公差、电镀规范），科勒发动机使用 Z 规范。

• Z-specs can also cover unique testing assembly procedures for a part or assembly.

• Z 规范也可涵盖一个零件或总成的独特测试组装程序。

What do you as a supplier need to do?

作为供货商需要做什么？

• Review the print for any Z-spec call outs.

• 查看图纸上标出的任何 Z 规范。

• Request copies of any Z-spec with quote requests or print updates if they are not included with the quote package.

• 提交报价申请获得任何 Z 规范副本或图纸更新（如报价包中不含）。





• Request a current copy of the Z-spec. It may have changed since you received the quote package.

• 请求获得 Z 规范的当前副本。您收到报价包之后可能又有变更。

• Proof of meeting all Z-specs must be provided at PPAP submission and incorporated into the Control Plan.

• 在生产件批准程序资料提交时提供所有 Z 规范均得到满足的证明并纳入控制计划。

6.4 Tooling Variation (TV) Notes

6.4 工装变化（TV）注释

6.4.1 Purpose

6.4.1 目的

Tooling Variation (TV) notes are used to record non-design intent, minor or nonfunctional discrepancies of components produced from intricate and expensive tooling. A TV note is created to document the dimensional issues and are part of the parent, design drawing.

工装变化注释被用于记录由复杂和昂贵工装所产出非设计目的组件的细微或非功能性不符点。工装变化注释的目的是证明尺寸问题并作为母设计图纸的一部分。

• A TV note is issued for a particular tool or process at a designated supplier.

• 工装变化注释的出具对象是指定供货商的特定工具或工序。

• Any future tooling should meet the original drawing tolerances.

• 任何将来的工装应满足原始图纸的公差。

• The Kohler SQE and Design Engineer determine if a TV note is appropriate or if tooling modification is required.

• 科勒供货商质量工程师和设计工程师会确定工装变化注释是否适当或是否需要修改工装。

• TV notes last for the life of the tool or cavity for which they were issued.

• 工装变化注释的有效期为对应工具或型腔的使用期。





Section 7.0 Defect Resolution

第 7.0 章缺陷分辨力 Go to Table of Contents(回到目录)

7.1 Disposition of non-conforming material. Non-conforming product found in-house at Kohler Engines may be dispositioned by Kohler Engines Quality in any of the following ways:

7.1 不符材料的处置：在科勒发动机工厂发现的不符产品可由科勒发动机质量部按以下任何一种方法处置：

7.1.1 Reject the entire lot and return to the supplier.

7.1.1 拒收整个批次并退回供货商处。

7.1.2 Screen or Rework.

7.1.2 筛检或返工。

7.1.2.1 It is expected that non-conforming material will be contained and, when applicable, moved outside of Kohler Engines’ facilities for sorting and / or rework. The supplier will be financially responsible for all screening activities at Kohler Engines including labor, material handling, and downtime. In situations where screening is required, supplier support is expected within 24 hours.

7.1.2.1 不符材料有望得到控制，并在适用时移出科勒发动机场地进行分拣和/或返工。供货商应负责在科勒发动机进行所有筛检工作的费用，包括人工、材料处理和停机时间。如需要进行筛检的情况下，供货商的支持应在 24小时内到位。

7.1.2.2 Kohler Engines Quality must agree with the supplier upon screening/rework methods, and may require a process FMEA and interim control plan on the affected features. Identification of completed sort/rework is required on all boxes/pallets as well as identification on individual parts. Kohler Engines Quality and/or Purchasing must agree to the type and location of the identification markings.

7.1.2.2 科勒发动机质量部必须与供货商约定筛检/返工方法，并要求对受到影响的特点执行失效模式及结果分析程序和临时控制计划。分拣/返工完成后应在包装盒/货盘及各个零件上作识别标记。科勒发动机质量部和/或采购部必须约定识别标记的类型和位置。

7.1.2.3 The quantity and/or timeframe in which Kohler Engines will accept reworked material must be agreed upon in advance.

7.1.2.3 必须事先约定科勒发动机可接受返工材料的数量和/或返工时间范围。

7.1.2.4 Acceptable parts are not to be released from screening/rework until Kohler Engines Quality signs-off on the screening audit .

7.1.2.4 科勒发动机质量部对筛检审计进行签署确认之前，不得将可接受的零件放出筛检/返工作业。

7.1.2.5 Non-conforming parts are to be segregated from normal production and scrapped, reworked, or returned accordingly.

7.1.2.5 不符零件应与正常生产件隔离并作相应报废、返工或退货处理。

7.1.2.6 Documented rework/screening plan and method, within Kohler Engines, must be coordinated with Kohler Engines Quality and comply with the following:





7.1.2.6 在科勒发动机内部进行的返工/筛检计划和方法必须与科勒发动机质量部进行协调并遵守以下规定：

• Appropriate safety attire is worn by all personnel involved.

• 所有涉及人员均穿着适当的安全服。

• Rework/Screening plan and method is approved by Kohler Engines Quality.

• 返工/筛检计划和方法已获得科勒发动机质量部的批准。

• Screening results must be submitted to Kohler Engines Quality.

• 筛检结果必须提交科勒发动机质量部。

7.1.3 Accept the material. When a deviation is required, it must approved by Kohler Engines Engineering and Quality representatives. The deviation must include the quantity and/or timeframe in which the non-conformance will be dealt with, root cause, and corrective action. Kohler Engines Quality initiates the deviation and provides the material disposition to the supplier. Please note: if the deviation specifies a timeframe, the expiration date refers to the date Kohler Engines will no longer accept product.

7.1.3 接受材料：偏差申请必须获得科勒发动机工程和质量代表的批准。偏差必须包含数量和/或处理不符点的时间范围、根本原因及纠正措施。科勒发动机质量部接纳该偏差并向供货商提供材料处置方法。请注意：如规定了时间范围，到期日即是科勒发动机不再接受产品之日。

7.2 Supplier Responsibility

7.2 供货商的责任

7.2.1 When a supplier detects or suspects non-conforming material prior to shipment, Kohler Engines Quality Department should be contacted immediately.

7.2.1 如发货前检出或怀疑有不符材料，供货商应立即联系科勒发动机质量部。

7.2.1.1 Kohler Engines Quality may initiate a deviation, upon a supplier’s request, to accept the non-conforming product.

7.2.1.1 科勒发动机质量部可应供货商请求接纳偏差，接受不符产品。

7.2.2 When a problem and/or non-conforming material is detected after shipment has been made to Kohler Engines, it is the supplier’s responsibility to contact Kohler Engines Purchasing, Quality, and Material Planning to begin containment activities of the suspect material.

7.2.2 如在向科勒发动机发货之前检出问题和/或不符材料，供货商应负责联系科勒发动机的采购部、质量部和材料规划部，对可疑材料采取遏制工作。

7.2.3 UPON RECEIPT OF A DEFECTIVE MATERIAL REPORT (DMR):

7.2.3 收到缺陷材料报告（DMR）后：

IMMEDIATE CONTAINMENT ACTION IS REQUIRED, INCLUDING DIRECT CONTACT WITH KOHLER ENGINES QUALITY WITHIN 24 HOURS.

需要立即采取遏制措施，包括在 24 小时内直接联系科勒发动机质量部。





IF THE SUPPLIER HAS NOT RESPONDED WITHIN 24 HOURS, A THIRD-PARTY SORTING SERVICE CAN BE CONTRACTED BY KOHLER ENGINES AT THE SUPPLIER’S EXPENSE.

如供货商未在 24 小时内作出响应，科勒发动机可与第三方签订分拣服务协议，并由供货商承担相关费用。

Contain all suspect inventory located at Kohler Engines, supplier facilities, and in the distribution system.

对科勒发动机、供货商场地及经销系统中的所有可疑存货予以控制。

Containment actions must be documented by the supplier and may be requested by Kohler Engines Quality.

供货商应书面记录遏制措施，科勒发动机质量部也可要求执行遏制措施。

As applicable, replace nonconforming material with certified material.

如适用，用合格材料替换不符材料。

Short –term corrective/preventive actions are to be put in place to prevent additional nonconforming material from reaching Kohler Engines.

建立短期纠正/预防措施，防止有更多不符材料到达科勒发动机。

Report results of any sorting activity to Kohler Engines Quality.

向科勒发动机汇报任何分拣工作的结果。

A formal corrective action response is not required at this time, unless a Supplier Corrective Action Request (SCAR/CAPA) has been issued.

除非已出具供货商纠正措施要求（SCAR/CAPA），否则此时不需要正式纠正措施响应。

7.2.4 UPON RECEIPT OF A SUPPLIER CORRECTIVE ACTION REQUEST (SCAR/CAPA):

7.2.4 在收到供货商纠正措施要求(SCAR/CAPA)之后：

COMPLETE THE ACTIONS OUTLINED IN SECTION 7.2.3 AND THOSE LISTED IN THIS SECTION.

完成第 7.2.3 节和本章列出的措施。

ANALYZE THE PROBLEM USING THE 8D PROBLEM SOLVING METHOD, OR SIMILAR PROCESS.

使用 8D 问题解决方法或类似程序分析问题。

SUBMIT A FORMAL CORRECTIVE ACTION RESPONSE TO KOHLER ENGINES QUALITY WITHIN THE TIMEFRAME REQUIRED BY THE SCAR PRIORITY LEVEL

在

– REFERENCE SECTION 7.2.5 FOR A LIST OF PRIORITY LEVELS AND CORRESPONDING RESPONSE TIMES.

供货商纠正措施要求优先等级规定的时间范围内

No specific response format is required. Any form may be used as long as the following items are responded to fully and completely.

向科勒发动机质量部提交正式纠正措施响应书 - 优先等级及对应的响应时间清单请参见第 7.2.5 节。





不要求特定响应格式。任何形式都可以使用，只要以下项目得到完全彻底的响应：

Root Cause: Definition and verification of the root cause of the non-conformance, including supporting data and/or study results.

根本原因：不符点根本原因的定义和验证，包括支持数据和/或研究结果。

Containment: Containment actions must be documented and submitted to Kohler Engines Quality within 24 hours.

遏制：必须在 24 小时内建立遏制措施并提交给科勒发动机质量部。

Short-term Corrective Action: (reference Section 7.2.3).

短期纠正措施：（参见第 7.2.3 节）。

Permanent Corrective Action: Provide a long term plan to correct the non-conformance, including expected implementation dates.

永久性纠正措施：建立修正不符点的长期计划，包括预计执行日期。

Controls/Preventive Action: Suppliers are responsible for updating control plans, process/design FMEAs and other internal documentation to prevent the problem from reoccurring. Copies of updates should be included in SCAR/CAPA response. PPAP submission may be required (ref. Section 4.0 PPAP Requirements).

控制/预防措施：供货商应负责更新控制计划、工艺/设计的失效模式和影响分析以及其他内部文档，防止问题再次发生。更新内容的副本应包含在供货商纠正措施要求/纠正预防措施的响应中。可能需要提交生产件批准程序资料（参考第 4.0章

生产件批准程序要求）。

Verification: It is expected that the supplier will audit the corrective action for effectiveness and take further action if conformance is not maintained. An expected audit date should be provided in the response.

验证：供货商应审计纠正措施的有效性，如不能维持相符性，则应采取进一步行动。响应中应提供预计审计日期。

Response should be submitted as follows: Send the response to your Kohler Engines Quality Rep, with a copy to the DMR/SCAR Coordinator.

响应书应按如下规定提交：将响应书发送给您的科勒发动机质量代表，副本发送给缺陷材料报告/供货商纠正措施要求协调员。

7.2.5 Response Due Dates are set according to a priority level determined by problem severity. All reasonable requests for additional time will be considered. Contact your Kohler Quality Rep to discuss timing if necessary. Priority level definitions and corresponding days to respond are shown below.

7.2.5 响应截止日期根据优先等级确定，优先等级取决于问题的严重程度。所有合理的宽限请求都可以考虑。如有必要，请联系您的科勒发动机质量代表讨论截止时间。优先等级的定义和对应天数参见下表。






Priority Levels & Supplier Response Time

优先等级&供货商响应时间

Priority Level Definitions

优先等级的定义

URGENT - 3 days

紧急 - 3 天

Urgent: Reached an outside customer

紧急：至外部客户

HIGH - 5 days

高 – 5天

High: Reached internal mfg process

高：至内部制造程序

NORMAL –15 days

一般 – 15 天

Normal: Caught at Supplier Audit or notified in advance by supplier.

一般：在供货商审计中被发现或由供货商事先通知

LOW – no response required

低 – 不需要响应

Low: non-repeat single issue, non-critical, notification only.

低：非重复发生的单一事件、非关键、只需要告知

7.3 Depending upon the severity of the problem, Kohler Engines reserves the right to request a new PPAP submission, and/or a site audit for verification of the corrective action.

7.3 科勒发动机根据问题的严重程度保留要求重新提交生产件批准程序资料和/或进行现场审计以验证纠正行动的权利。

7.4 The supplier will provide additional information, as requested, when the response does not meet Kohler Engines’ requirements as determined by Kohler Engines Quality.

7.4 如科勒发动机质量部认为响应不符合科勒发动机的要求，供货商应按要求提供附加信息。

7.5 Kohler Engines reserves the right to request certification to be shipped with each lot of material to verify that corrective actions are implemented and conformance maintained.

7.5 科勒发动机保留对发运的每批材料进行核证的权利，以验证纠正措施得到执行并且相符性得到维持。

7.6 Failure to execute corrective action plans and/or repeat DMR occurrences is unacceptable. In these situations, at the financial responsibility of the supplier, Kohler Engines retains the right to implement extraordinary actions in order to minimize the risk of continued non-conforming product affecting Kohler Engines or its customers. Specific examples include but are not limited to: additional levels of inspection at Kohler Engines or the supplier; third-party certification.

7.6 科勒发动机不接受不执行纠正措施计划和/或重复出生缺陷材料报告。在这些情况下，供货商应赔偿经济损失，科勒发动机保留执行特别措施的权利，以最大程度降低不符产品持续影响科勒发动机或其客户的风险。这些特别措施包括但不限于：科勒发动机或供货商处的额外检验等级；第三方认证。





Section 8.0 Requirements for Tooling and Gauging

第 8.0 章工装和测定装置的要求 Go to Table of Contents(回到目录)

8.1 Tooling Acceptance Procedure:

8.1

Tooling capabilities need to be understood and analyzed by engineers at both the supplier and Kohler Engines before the production run. This can only be accomplished by analyzing a sufficient amount of objective information.

工装验收程序：

This requirement applies to new tooling, tooling replacement, or tooling that has had major rework.

在生产之前应在供货商和科勒发动机两处了解和分析工装的能力。此程序应通过分析足够数量的客观信息来完成。

该要求适用于新工装、替换工装或进行过主要返修的工装。

8.1.1 Tooling is officially accepted at time of PPAP approval or, if changed, when the Supplier Request for Change, form K-SRC001 (ref. Appendix D) is approved by Kohler Engines Engineering and Supplier Quality.

8.1.1 在生产件批准程序获得认可时，或如有变更，在供货商变更申请表 K-SRC001（参考附录 D）被科勒发动机工程部和供货商质量部认可时工装被正式接受。

8.1.2 When a discrepancy to these requirements has been identified, the first choice is always to improve the tooling/process and communicate with Kohler Engines Engineering if there is a gap between the tooling capability and SQR requirements. Form K-SRC001 - Supplier Request for Change (ref. Appendix D) is used to identify all alternative requirements initiated by the supplier.

8.1.2 如有针对这些要求的不符点被确认，首个选择是改良该工装/工序并与科勒发动机工程部沟通是否工装能力和供货商质量要求之间存在差距。可使用供货商变更申请表 K-SRC001（参考附录 D）规定供货商建立的所有候选要求。

8.2

8.2

Submission Requirements for Tooling Acceptance

8.2.1 All measurements and inspections are to be performed on parts made from the production tooling, setup, and raw material.

工装验收的提交要求

8.2.1 对由生产工装、装备和原材料制成的零件执行所有测量和检验。

8.2.2 A full inspection report must be provided for one sample per cavity/mold pattern with numbered Kohler Engines prints. The full inspection report should include all dimensional measurements and defect inspections per the note requirements on the print.

8.2.2 每一型腔/型模都应有一个样品，必须提供这些样品的全面检验报告并附带有编号的科勒发动机图纸。全面检验报告应包含所有尺寸测量结果和针对图纸上注释要求的缺陷检验结果。

8.2.3 Samples from 8.2.2 will be required for verification at Kohler Engines

8.2.3 第 8.2.2 节中的样品需要在科勒发动机予以验证。

8.2.4 Items on the drawing, where the supplier intends to ask for alternative requirements, should be identified in form K-SRC001 Supplier Request for Change (reference Appendix D).





8.2.4 对于图纸上的项目，如供货商希望申请候选要求，则应在供货商变更申请表 K-SRC001（参考附录D）上予以标注。

8.2.5 All classified characteristics on the print require capability studies (see section 4.11). Classified characteristics are those identified on the drawing as critical, major, or emissions. Minimum sample size is 100 and distribution charts are required. The supplier is required to maintain records that demonstrate ongoing process capability in production. Kohler Engines reserves the right to review this documentation at any time.

8.2.5 图纸上的所有分类特征均要求进行能力研究（参见第 4.11 节）。分类特征是指在图纸上被确认为关键、主要或排放类的特征。最低取样大小为 100 且需要建立分布图。要求供货商保留能证明当前生产中制程能力的记录。科勒发动机保留随时查阅这些文档的权利。

8.2.6 Kohler Engines expects that the supplier will perform capability studies on non-classified features, where applicable, to ensure an understanding of the process capability. Non-classified is defined as those features not designated as critical, major, or emissions on the drawing and may be specified in the notes and/or other standards. As part of the submission requirements, Kohler Engines reserves the right to request capability studies on non-classified features. Minimum sample size is 30; distribution charts are required.

8.2.6 科勒发动机希望供货商也能对未分类的特点进行能力研究（如适用），以确保了解制程能力。未分类特征是指未在图纸上被指定为关键、主要或排放类且可能在注释和/或其他标准中有规定的特点。作为提交要求的一部分，科勒发动机保留要求对为分类特点进行能力研究的权利。最低取样大小为30；要求建立分布图。

8.2.7 Any tooling in production and deemed “over useful life” requires a deviation, granting approval for use by Kohler Engines Purchasing, Operations and Quality Management. Extraordinary control plans, FMEAs and other proactive measures may be needed to ensure quality products.

8.2.7 用于生产且“ 超出使用寿命” 的任何工装可申请偏差，由科勒发动机采购部、运营部和质量管理部批准继续使用。需要执行特殊控制计划、失效模式和影响分析及其他主动措施确保产品质量。

8.3 Kohler Engines Owned Tooling

8.3

科勒发动机拥有的工装

8.3.1 All Kohler Engines owned tooling must be engraved with the purchase order number and/or asset number.

8.3.1 所有科勒发动机拥有的工装必须篆刻采购订单号和/或资产编号。

8.3.2 All suppliers with Kohler Engines owned tooling on-site must carry insurance and provide proof of the insurance that covers cost of replacing the tool. Events such as those caused by nature, misuse, maintenance neglect, or fit-for-use should also be included in the insurance carried by the supplier. Any Kohler Engines owned tool that is unusable or no longer able to produce conforming product prior to the estimated end of life is subject to review by Kohler Engines This review may determine if the tool was misused, neglected, or was not used under the fit-for-use per the purchase order.

8.3.2 现场有科勒发动机拥有的工装的所有供货商必须为这些工装投保并提供保险金额达到替换该工具所需成本的证明。由自然灾害、使用不当、保养不利或适用性引起的事件应在供货商的投保范围以





内。如科勒发动机拥有的工具在预计使用寿命结束前就不可能使用或不再能生产出合格产品，科勒发动机将进行审查，以确认工具是否使用不当、保养不利或未按采购订单规定用于可用用途。


8.3.3 Suppliers must provide Kohler Engines with certified drawings, documentation, and models of tooling and gauging owned by Kohler Engines

8.3.3 供货商必须向科勒发动机提供科勒发动机拥有的认证图纸、文档及工装和测定装置的模型。

8.3.4 Upon program completion, the supplier shall ensure tooling is properly stored to prevent any damage and is readily available for production or service requirements.

8.3.4 在项目完成后，供货商应确保工装得到妥善存储，防止发生任何损坏，确保随时可用于生产或检修。





Section 9.0 Equipment Control

第 9.0 章设备控制 Go to Table of Contents(回到目录)

9.1 Calibration Requirements

9.1 校准要求

The process for calibrating manufacturing and inspection equipment such as CNC (Computerized Numerical Control) machines, torque tools, hardness testers, dielectric strength, DVM’s (Digital Voltmeter), ICT (In-Circuit Test), vibration test equipment, and any other equipment utilized to verify product shall be defined and documented by the supplier. As part of the calibration requirements, supplier shall maintain records of the equipment calibrated, equipment labeling, calibration processes used, and the frequency of calibration. Any outside calibration labs utilized for any equipment shall have the signed lab or calibration service certificate, NIST traceability number, and lab accreditation.

供货商应定义并建立制造和检验设备的校准程序，如CNC（计算机化数控）机器、扭力工具、硬度测试仪、介电强度、DVM（数字电压计）、ICT（在线测试）、振动测试设备及用于验证产品的任何其他设备。作为校准要求的一部分，供货商应保留校准设备、设备标签、所使用的校准程序及校准频率的记录。任何设备的任何外部校准实验室应具备签署实验室或校准服务证书、NIST追溯编号和实验室认证。

9.2 Equipment Maintenance

9.2 设备的保养

Supplier shall document the processes used for equipment maintenance, including preventive maintenance records, scheduling, identification, and storage, and shall perform maintenance in accordance with such plans.

供货商应建立用于设备保养的程序，包括预防性保养记录、时间安排、识别和存储方法，并按该计划要求执行保养。

9.3 New Equipment Capability

9.3 新设备能力

A process for integrating new equipment and technology into the supplier’s operations shall be documented. Where appropriate, and when supplier is requesting permission from the buyer to use new equipment or technology in the production of the product, such request shall include:

应建立新设备和技术融入供货商运作的程序。在适当情况下，供货商向买方申请获得将新设备或技术用于产品生产的许可时，该申请书应包含：

• The number and duration of consecutive successful trials required prior to declaring the equipment qualified (i.e., qualification plan).

• 在声明该设备符合生产条件之前，要求提供连续成功试制数量和持续时间（即资质要求计划）。

• The potential effect of the new equipment or technology on other required manufacturing operations, including those sub-contracted (i.e., FMEA).

• 新设备或技术对其他所需制造作业的潜在影响，包括已分包的制造作业（即失效模式和影响分析）。





• How manufacturing operations (including subcontracted manufacturing operations) will be evaluated (i.e., control plan).

• 如何评估制造作业（包括已分包的制造作业）（即控制计划）。

• The expected timetable for updating all required quality plans, machine maintenance files, operator training plans, calibration schedules, etc.

• 更新所有需要的质量计划、机器保养档案、操作员培训计划、校准时间安排等的预计时间表。

• Additional requirements for use of new equipment or technology in the production of the Product may be included in the Product Quality Addendum

• 将新设备或技术用于产品生产的其他要求也可加入产品质量附录。

• Run@Rate or other capacity documentation must be provided as verification that the actual manufacturing equipment and processes will meet the capacity requirements specified by Kohler Engines.

• 必须提供生产节奏或其他能力文档，以验证实际制造设备和工艺能满足科勒发动机规定的能力要求。





Section 10.0 Kohler Engines Deviation Process 第 10.0 章科勒发动机偏差程序 Go to Table of Contents(回到目录)

10.1 The Kohler Engines Deviation System must be utilized by the supplier prior to

10.1 供货商应在发运不符合图纸的产品之前使用科勒发动机的偏差系统。科勒发动机的质量代表或买方会使用科勒发动机的内部偏差认可系统对不符材料，包括还未获得生产件批准程序认可的材料进行偏差申请。

sending product that does not meet print. The Kohler Engines Quality representative or Buyer will request a deviation, using Kohler Engines’ internal deviation approval system, for non-conforming material, including material that is not yet PPAP approved.

10.2 Once the approved deviation is obtained, the supplier shall identify all shipping papers, boxes, and pallets

with the deviation number. 10.2 一旦偏差获得认可，供货商应将所有运输单据、包装盒和货盘用偏差编号作识别标记。 10.3 Just prior to the deviation expiration date, the supplier shall contact Kohler Engines Quality or Purchasing

to determine status of the deviation. When the deviation expires, no additional product can be shipped until product meets Kohler Engines print requirements. However, Kohler Engines Quality or Purchasing may request a deviation extension.

10.3 偏差认可有效期结束之前，供货商应联系科勒发动机质量部或采购部以确定偏差认可的状态。偏差认可到期后，在产品符合科勒发动机图纸要求之前不得再发运产品。但是，科勒发动机质量部或采购部可请求延长偏差认可的有效期。

10.4 Should the supplier be able to supply conforming product prior to the deviation expiration date, it is the

responsibility of the supplier to contact Kohler Engines Quality to determine what, if any, submittal data or paperwork is required. Additional data may be necessary depending on the severity of non-conformance.

10.4 如在偏差认可到期日之前供货商能够提供合格产品，供货商应立即联系科勒发动机质量部以确认需要提交什么数据或文件（如有）。根据不符的严重程度可能需要提供额外数据。

10.5 Any supplier shipping product to Kohler Engines’ facilities prior to obtaining an approved deviation may be

required to sort product at Kohler Engines or have the product returned at the supplier’s expense. 10.5 在获得偏差认可之前发送到科勒发动机场地的任何供货商产品可能会被要求在科勒发动机进行分拣或退回供

货商处并由供货商承担相关费用。 10.6 A deviation is required prior to shipment for any process or part feature not documented in an approved

PPAP. 10.6 如产品的工艺或零件特点不在被认可的生产件批准程序中，那么在发货之前

需要获得偏差认可。





Section 11.0 Screening/Rework Activity

第 11.0 章筛检/返工作业 Go to Table of Contents(回到目录)

11.1 Suppliers traveling to Kohler Engines to provide for rework or sorting of suspected non-conforming material shall comply with the following:

11.1 到科勒发动机对有不符嫌疑材料提供返工或分拣工作的供货商应遵守以下规定：

11.1.1 Initiate an 8D, or similar problem solving methodology, and provide a plan for containment at the supplier facility.

11.1.1 使用 8D 或类似的问题解决方法，并提供在供货商场地的遏制计划。

11.1.2 A rework/screening plan, including a verification process, must be approved by Kohler Engines Quality. The plan must be implemented within 24 hours or Kohler Engines will contract a third party to perform the rework/screening activities at the supplier’s expense

11.1.2 包括验证程序在内的返工/筛检计划应交科勒发动机质量部认可。计划应在 24小时内执行，否则科勒发动机会联系第三方执行返工/筛检作业，

.

费用由供货商承担

11.1.3 Coordinate with Kohler Engines Quality upon arrival, during the rework/sort process, and upon completion.

。

11.1.3 在到达后、返工/分拣作业过程中和作业完成之后与科勒发动机质量部协调。

11.1.4 Wear correct safety equipment to include ASTM-2413 approved steel toe safety shoes, safety glasses with side shields that meet ANSI Z-87, ear plugs (some of the shop area requires hearing protection).

11.1.4 佩戴正确的安全装备，包括 ASTM-2413 认可的钢包头安全鞋、有侧护板且符合 ANSI Z-87规定的安全眼镜、耳塞（某些车间区域需要听力保护）。

11.1.5 If, at any time during the rework or sorting process, it is determined that product must be returned to the supplier, a return authorization must be provided to Kohler Engines. The product will be returned at the supplier’s expense.

11.1.5 如返工或分拣作业过程中确定产品必须退回供货商处，必须向科勒发动机提供退货许可。退货费用由供货商承担。

11.1.6 Complete the containment/rework plans as required. Initiate an 8D, or similar problem solving methodology, and submit documentation of the results to Kohler Engines Quality within 48 hours. If defective parts have reached our customer, please see Section 7.0 of this manual.

11.1.6 按要求完成遏制/返工计划。使用 8D 或类似的问题解决方法，在 48 小时内向科勒发动机提供结果文档。如缺陷零件已达我方客户处，请参见该手册的第 7.0章。





Section 12.0 Stop-Ship / Stop Build Procedures

第 12.0 章停止出货/停止制造程序 Go to Table of Contents(回到目录)

12.1

12.1 质量问题告知书

Quality Problem Notification

The supplier shall notify Kohler Company of any quality, reliability, or safety problems that may affect the products in any way, irrespective of the source of such identification. This notification must include any problems identified by other supplier customers on the same or similar products and identify where the cause of such problems may potentially apply to Kohler Engines product. This notification shall include reported problems with raw material or at sub-supplier sites. If other customers of the supplier have instituted stop shipments, subject to any confidentiality obligation the supplier has with its customers, the problem notification shall include the nature of such stop shipments. Kohler Company reserves the right to stop ships or stop build at the supplier’s manufacturing site(s) due to any issues that affect Kohler’s production yields or customer quality.

供货商应告知科勒公司可能会以任何形式影响产品的任何质量、可靠性或安全问题，不论确定这些问题的根据是什么。该告知书应包含供货商的其他客户对相同或类似产品确定的任何问题并确定产生这种问题的原因对科勒发动机产品施加的潜在影响。该告知书还应汇报原材料或二级供货商现场的问题。如供货商的其他客户开始执行停止发货程序，那么问题告知书应包含此次停止发货的性质，但不应违反供货商与其客户达成的任何保密义务。科勒公司保留鉴于任何会影响科勒产量或客户质量的任何事件停止供货商制造现场的发货或制造的权利。

12.2

12.2

Problem Communication

Problems must be reported that affect quality or reliability. The supplier shall develop a formal process to notify Kohler Supplier Quality and Purchasing of any problems. Immediate contact should be made via telephone; however, an 8D or similar process should be used to document all actions.

问题的沟通

影响质量或可靠性的问题必须予以汇报。供货商应建立通知科勒供货商质量部或采购部任何问题的正式程序。应通过电话立即联系，但是，还应使用8D或类似程序记录所有措施。

12.3

12.3

Urgency

Stop ships and stop builds shall be treated with maximum urgency, and will not be lifted until root cause is understood and corrective actions are in place. Supplier shall provide immediate technical support for root cause analysis, and provide containment actions. The working notes involved in resolution of problems shall be recorded in the problem solving process, to include root cause explanations, corrective actions, and material disposition.

紧急性

停止出货和停止制造应以最高紧急性得到处理，在了解根本原因和建立纠正措施之前不得解除。供货商应提供根本原因分析的即刻技术支持并提供遏制措施。问题解决程序中应记录问题分辨中涉及的工作注释，包括根本原因说明、纠正行动和材料处置方法。





12.4 Product Disposition

12.4

产品的处置方法

Supplier shall ensure that no quality compromise will be made when dispositioning suspect or non-conforming product. There shall be no shipment of suspect products to Kohler Company without an approved deviation.

供货商应确保在处置可疑或不符产品时不会对质量作出妥协。在未获偏差认可的情况下，不得向科勒公司发运任何可疑产品。

12.5

12.5

Supplier Costs

Costs associated with the supplier’s inability to meet Kohler Engines’ production demands will be passed on to the supplier.

供货商承担费用

因供货商未能满足科勒发动机生产需求而产生的费用应由供货商承担。






Section Section Title Change Type Change Description

1.0 Introduction Major 1.1.1 Links and URL addresses updated, 1.1.2 Supplier Certification System information added.

2.0 Change Process Major New section added as 2.1 Kohler Engines Change Management Lifecycle System. Previous sections 2.1 and 2.2 combined into 2.2.1 (print revision and release notifications) and 2.2.1.1 replaces 2.3 (example of form PUR- 007). 2.4 Kohler Engines Purchasing Expectations is now 2.2.3. Supplier Change Request sections 2.5, 2.6., 2.7 changed to section 2.3 and updated.

3.0 General Requirements Major 3.3.3 Unauthorized submittal of production parts updated. 4.0 PPAP Major Section 4.16 Safe Launch Plan added. Changes made to capability and

sample size requirements. 5.0 GD&T Gauge Setup Major Section 5.1 example removed and placed in Appendix F. Section 5.2.5

added to provide information on tolerances. 6.0 Kohler Engines Drawings Major Section 6.1.1 Definition of Critical Characteristic updated, Section 6.1.3

(referring to numbered teardrop) removed and remaining sections renumbered. Sections 6.1.4 (major characteristics) and 6.1.6 (normal charactertisitcs) updated. Section 6.1.5 is new and contains information on controlling non-dimensional features. Section 6.2.2 dimensional tolerance information updated. Section 6.4 updated (TV Notes).

7.0 Defect Resolution Minor References to Supplier Quality changed to Kohler Quality, other minor wording changes.

8.0 Requirements for Tooling & Gauging Minor Changes made to 8.2.1, 8.2.4 - 8.2.6 and 8.3.3. 9.0 Equipment Control Major Section 9.3 changed to include requirements for capacity documentation.

10.0 Deviation Process Minor Section 10.6 updated. 11.0 Screening/Rework Activity Minor Section 11.1.5 (SPC data requirements) removed and remaining sections

re-numbered. Section 11.1.2 updated (rework/screening plan)

12.0 Stop Ship/Build Procedures Minor Section 12.5 Supplier Costs added.

Appendix Appendix Title Change Type Change Description

A Previous Title - Supplier Quality Contact Information New Title - Electronic Submission Information

Minor Specific contact information for Kohler personnel is now in a separate heading on the web page. Added information for SLP document submission and large file transfers.

B Packaging/Labeling Specification Major Bar Code, Label, Manifest, and Packing List Specifications sections updated, Resources section added

C PPAP Forms Major New dimensional form. Warrant now includes lines for Material Type, Tool No., and Machine No.

D Supplier Request for Change Major New form K-SRC001 E Previous Title - Screening Activity Log

New Title - Risk Management Form Major Screening Activity Log no longer used. Updated to Risk Management

Plan (RMP) Form RMP-001 (ref. section 4.16). Includes example. F Previous Title - Supplier Receipt and

Acknowledgement Form New Title - GD&T Resources

Major Electronic Supplier Certification system replaces the Supplier Receipt and Acknowledgement form - ref. Section 1.1.2. GD&T Resources includes links and examples.

G Supplier Scorecard Overview Major Quality section changes include weighting, scoring, and categories. Advanced Procurement and Ease of Doing Business sections changed to informational scores only.

H Certificate of Conformance Program Major Removed. C of C program has been replaced with the Risk Management Plan - ref. Section 4.16 for details.

Revision History Kohler Engines Supplier Quality Requirements Supplement (SQR), Rev. M, 12/1/2012





回到目录

修订历史

科勒动力设备供货商质量要求补充（SQR），第 M版，12/1/2012

章节章节标题修订类型修订描述

1.0 简介主要更新第 1.1.1节的链接以及 URL地址，添加第 1.1.2 节的供货商认证系统信息

2.0 变更程序主要添加第 2.1节科勒动力设备变更管理生命周期系统。之前的第 2.1节和第 2.2节合并为第 2.2.1节

（晒图修订及发布告知书），第 2.2.1.1 节替代第 2.3节（PUR-007表格举例）。第 2.4节科勒动

力设备采购要求是现在的第 2.2.3 节。第 2.5、2.6和 2.7节供货商变更申请变为第 2.3节并予以更

新。

3.0 一般要求主要更新第 3.3.3节

4.0

未经许可的生产件送交

生产件批准程序主要添加第 4.16 节安全启动计划。修改了能力和取样大小要求。

5.0 GD&T检具设置主要第 5.1节的举例移到附录 F中。添加第 5.2.5节提供公差信息。

6.0 科勒动力设备图纸主要更新第 6.1.1节关键特征的定义，拆除第 6.1.3 节（参考编号的泪状物），余留章节重新编号。更

新第 6.1.4 节（主要特征）和第 6.1.6节（一般特征）。第 6.1.5节为新添加并包含控制非尺寸类特

点的信息。更新第 6.2.2 节尺寸类公差信息。更新第 6.4节（工装变化注释）。

7.0 缺陷分辨力微小供货商质量部修改为科勒质量部，修改其他细微文字表述。

8.0 工装&测定要求微小修改第 8.2.1、8.2.4-8.2.6和 8.3.3节。

9.0 设备控制主要第 9.3节改为保函能力文档的要求。

10.0 偏差程序微小更新第 10.6 节。

11.0 筛检/返工作业微小拆除第 11.1.5节（SPC数据要求），余留章节重新编号。更新第 11.1.2节（返工/筛检计划）。

12.0 停止发货&停止制造程序微小添加第 12.5 节供货商承担费用。

附录附录标题修订类型修订描述

A 前标题-供货商质量联系信息

新标题-电子送交信息

微小科勒人员的详细联系信息现在在网页的独立标题中。添加了 SLP文件送交和超大文件的传输信

息。

B 包装/贴标规范主要更新，条形码、标签、载货单和装箱单规格，添加资源章节。

C PPAP表格主要新尺寸表。担保书现在包含材料类型、工具编号和机器编号栏。

D 供货商变更申请主要新表格 K-SRC001。

E 前标题-筛检作业日志

新标题-风险管理表

主要筛检作业日志不再使用。更新风险管理话（RMP）表 RMP-001（参考第 4.16 节）。包含举例。

F 前标题-供货商接收确认表

新标题-GD&T资源

主要电子供货商认证系统替代供货商接收和确认表-参考第 1.1.2节 GD&T资源包含链接和举例。





G 供货商记分卡总览主要质量章节的变更包括加权、评分和种类。提前采购和便于开展业务章节改为信息化分数。

H 合格证书方案主要删除。合格证书方案以替换为风险管理计划-详情参考第 4.16节。

