THINGWORX - ANSYSVALUE OF IOT AND SIMULATION

Davide De CesarisSenior Presales Technical Specialist @ PTC

ANSYS Innovation Conference, Bologna (Italy) - 13 June 2018

Fabio BonsantoApplication Engineer @ ANSYS

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PERVASIVE ENGINEERING SIMULATION WITH ANSYS

Concept Design Detailed DesignMaintenance & Service

Operation,

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WHAT IS A SIMULATION-BASED DIGITAL TWIN?

• Connected, virtual replica of an in-service physical asset, in the form of an integrated multi-domain system simulation, that mirrors the life and experience of the asset

• Enables system design and optimization, predictivemaintenance and optimize industrial assetmanagement

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DIGITAL TWIN = IOT + SIMULATION

SimulationPlatform

IIoT Platform

Physicalworld

Connect

Think

Act

Simulation-driven Product Operation

SOURCE CONTEXTUALIZE SYNTHESIZE ORCHESTRATE ENGAGE

Simulation Platform

Data flow

Scores and predictions

Synthesize – Other Analytics Engines

Analytics Manager

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Structures Fluids ElectromagneticsSemiconductor

PowerMission-critical

Embedded Software

Platform

Optical

ANSYS SIMULATION PLATFORM

Systems

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• Prognostics/Life • Performance Mgt./Opt.• Diagnostics/FMEA/RCA• Fleet Optimization

As OperatedAs Designed

Digital Signatures

Design Decisions

Virtual Sensors

Operational Decisions

• Cost• Weight• Efficiency• Robustness

MULTIPHYSIC SYSTEM SIMULATION INTEGRATED IOT ASSETS & ECOSYSTEMS

SIMULATION-BASED DIGITAL TWIN VALUE

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STORYBOARD: DIGITAL TWIN SERVICE AND VIRTUAL SENSORS

Remote Alert

Connected Asset raises

alerts to start service

activity

1 2 3 4 5

Resolve

Solutions are applied to

the physical asset

Monitor Asset

Asset conditions can be

experienced with

ThignWorx applications

including contextually

aware simulation models

Analyze

Engineering intelligence

is available for service

professionals

accelerating triage and

root cause analysis

Optimize

Corrective and/or

preventative actions can

be validated via digital

simulation

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MOTOR-PUMP DIGITAL TWIN

Preventive Maintenance

Value Added Services

Feedback to Engineering

Simulation Platform

Motor-Pump Digital Twin

Simulation Outputs

Industrial IoT Platform

(PTC ThingWorx)

Big Data Streaming

Big Data Analytics

History, Triggers

Security

Connectivity

InputsData

Motor-Pump in Operation

Pump courtesy of Flowserve

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MOTOR-PUMP DIGITAL TWIN

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STORYBOARD: SIMULATION DRIVEN MACHINE LEARNING

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Build an accurate

Physics-Based

Digital Twin

in record time

System Simulation

Validate and Optimize

the Twin

System Validation &

Optimization

Connect the Twins

to IIoT Platforms

and Deploy Run times

In Operation

System Predictive

Maintenance

ANSYS TWIN BUILDER

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• PTC and ANSYS have developed a framework which allows customers to build Predictive Digital Twins, combining ANSYS simulation technology and PTC’s IoT Analytics to predict how an industrial component operates and responds to its environment.

• The resulting solution enables companies to improve product design, lower maintenance costs, and streamline operations.

SUMMARIZE TAKEAWAYS

Thank you!

Questions?