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1 Copyright 2014 Operational Excellence Society There Must Be A Better Way Journey Towards a “Frictionless World”

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Page 1: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

1Copyright 2014 Operational Excellence Society

There Must Be A Better Way

Journey Towards a “Frictionless World”

Page 2: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

2Copyright 2014 Operational Excellence Society

Definition:

“Friction is the "evil" of all motion. No matter

which direction something moves in, friction pulls

it the other way. It appears as if nature has given

us friction to stop us from moving anything.”

- www.fearofphysics.com

“Friction”

Page 3: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

3Copyright 2014 Operational Excellence Society

Sources of Friction

Page 4: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

4Copyright 2014 Operational Excellence Society

Sources of FrictionSources of Friction

Page 5: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

5Copyright 2014 Operational Excellence Society

Sources of FrictionSources of Friction

Page 6: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

6Copyright 2014 Operational Excellence Society

Value-Add Friction

Page 7: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

7Copyright 2014 Operational Excellence Society

Value-Add FrictionValue-Add Friction

Page 8: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

8Copyright 2014 Operational Excellence Society

Non-Value-Add Friction

Page 9: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

9Copyright 2014 Operational Excellence Society

Non-Value-Add FrictionNon-Value-Add Friction

Page 10: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

10Copyright 2014 Operational Excellence Society

Non-Value-Add FrictionNon-Value-Add Friction

Page 11: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

11Copyright 2014 Operational Excellence Society

Non-Value-Add FrictionNon-Value-Add Friction

Page 12: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

12Copyright 2014 Operational Excellence Society

Non-Value-Add – But Necessary – Friction

Page 13: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

13Copyright 2014 Operational Excellence Society

Non-Value-Add – But Necessary – FrictionNon-Value-AddBut Necessary Friction

Page 14: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

14Copyright 2014 Operational Excellence Society

Non-Value-Add – But Necessary – FrictionNon-alue-AddBut Necessary Friction

Page 15: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

15Copyright 2014 Operational Excellence Society

Friction in Processes

Page 16: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

16Copyright 2014 Operational Excellence Society

Friction in Processes – Morning RoutineFriction in Processes

Page 17: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

17Copyright 2014 Operational Excellence Society

Climbing Mt. Stupid

And Other Misadventures on the Operational Excellence Journey

Page 18: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

18Copyright 2014 Operational Excellence Society

RealizationsFrenzied

Thesis“Action”

Antithesis“Reaction”

Synthesis“Compromise & Sustainability”

Unsustainability Realized

Practicality & Pragmatism

Exp

ect

atio

ns

High

Low

Cerebral

Hegelian Dialectic

Georg Wilhelm Friedrich Hegel

Page 19: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

19Copyright 2014 Operational Excellence Society

Leve

l of

Imp

rove

me

nt

Period of Time

Value Realized“Low-Hanging

Fruit”

Sustained IncrementalValue

Improvement Resource / Team Apogee Reached& Frustration Sets In

Enthusiasm and Fanfare

Typical Improvement Initiative Roll-Out within Functional Silos

Program Launch Phases

Page 20: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

20Copyright 2014 Operational Excellence Society

Co

nfi

de

nce

Wisdom(Knowledge + Experience)

Low

High

Know-Nothing

Guru

Peak of “Mt. Stupid”

Valley of Despair

Slope of Enlightenment

Plateau of Sustainability

Dunning-Kruger Effect

Launch”

David Dunning and Justin Kruger of Cornell University

Page 21: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

21Copyright 2014 Operational Excellence Society

Leve

l of

Imp

rove

men

t

Period of Time

Building Capability Across Enterprise

Operational Excellence

Traditional Expectations

Building Capacity Across Functional Silos

Being as Good as You Can Be

Being as Good as You Can Be

Page 22: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

22Copyright 2014 Operational Excellence Society

• Honesty, Integrity, Trust• Understand that what you don’t know, is an awful lot

• Open dialog without fear of recrimination

• Be empathetic, it’s not about you

• No “Burning Platforms”. Save the drama for Facebook

• Communication• Always be clear and concise. No “MBA words”.

• Define “success” – everyone needs to know

• Listen; You have two-ears and one-mouth

• Don’t Panic. Be coolest when things are hottest

OperationalExcellence… By Design

Needed for Success…

Page 23: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

23Copyright 2014 Operational Excellence Society

The “Burning Platform”

Page 24: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

24Copyright 2014 Operational Excellence Society

• Alignment

• Organize the team around the goal

• Shared values, aspirations, expectations

• Commitment

• Two-Way Street. No “Unfunded Mandates”

• Slow-down; be deliberate, be pragmatic, be supportive

• Understand that there are “unknown – unknowns”

• Leadership, Stewardship, Followership

OperationalExcellence… By Design

Needed for Success…

Page 25: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

25Copyright 2014 Operational Excellence Society

Red-Teaming and Debriefing

Red-Teaming

Critical assessment, probe for alternatives (might

be opportunities or threats – unknown unknowns)

Designed to be adversarial in nature, but performed

in a non-adversarial manner.

“Have you considered…”

Debriefing

Performed immediately after action

Only direct participants involved

Open and honest critique (self, group, actions)

Report-out results and lessons learned. Replicate.

What Stands in our Way?

Page 26: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

26Copyright 2014 Operational Excellence Society

Enterprise Readiness

Becoming the High-Performance Organization

Page 27: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

27Copyright 2014 Operational Excellence Society

[email protected]

Operational Excellence By Design27

Observe Orient Decide Act

Circumstance

Information

Environment

Guidance

Dynamics

Culture & Nostalgia

Analysis & Synthesis

Resources & Infrastructure

PreviousExperience

Wisdom

Feed Forward

Decision

Hypothesis Deploy

Action

Unfolding Environment InteractionFeedback / Debrief

Feedback / Debrief

Feed Forward

Feed Forward

Test

USAF Col. John Boyd

OODA Loop

InternalExternal

Page 28: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

28Copyright 2014 Operational Excellence Society

OODA-Loop

PDCA

DMAICPlanDoCheckAdjust

DefineMeasureAnalyzeImproveControl

ObserveOrientDecideAct

Deployment

Page 29: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

29Copyright 2014 Operational Excellence Society

For your Consideration…

• A Company with 5,000 Employees

• Most Hazardous Industrial Site in the World

• Average Age is 23 Years

• Nearly 100% Employee Turn-Over Every 3 Years

… What would your “State of Readiness Be”?

How Good Can You Be?

Page 30: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

30Copyright 2014 Operational Excellence Society

How Good Can You Be?

Page 31: There Must Be A Better Way - Institute of Industrial and ... · There Must Be A Better Way ... Definition: “Friction is the "evil" of all motion. No matter which direction something

31Copyright 2014 Operational Excellence Society

Open Discussion

PO Box 2554270 W. Pearl Ave., Suite 103

Jackson, WY 83001Phone: 307.222.6088

www.OpEx-Society.org

www.XONITEK.com