the yuba® advantage: heat exchanger solutions
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The Yuba® Advantage:Heat Exchanger Solutions
SPX Heat Transfer LLC • 2121 North 161st East Ave. • Tulsa, Oklahoma 74116 • (P) 918.234.6000 • (F) 918.234.3345 • spxheattransfer.com
Proprietary to SPX Heat Transfer LLC 2015
Proprietary to SPX Heat Transfer LLC 2015
Solution Overview
SPX Heat Transfer – An Industry Leader
SPX Heat Transfer LLC is a fully integrated company committed to providing advanced engineeringdesign, the highest quality fabrication, and turnkey field service for virtually any heat transfer need.
We understand the requirements of your RFP, and we welcome the opportunity to fulfill thoserequirements with a cost-effective value-added, and precision quality solution.
An SPX Heat Transfer solution means:
Customized engineering design
o Our customers' needs, both short and long-term, take priorityover all other considerations at the outset of each project.
Leading edge fabrication capabilities
o Encompassing nearly 230,000 square feet, SPX HeatTransfer facilities are purpose-built for fabrication of heattransfer equipment, enabling the highest levels of quality forcustom and precision manufacturing.
o All domestic manufacturing, with major machine tool andtechnology investments continuing, including:
Computer Numeric Controlled (CNC) BTA Deep HoleDrilling Machines
Large CNC Controlled Horizontal Boring Mill
5-axis CNC Controlled Plasma Cutting Machine
Moline multiple spindle (40) vertical drilling machine
o In-house tube bending, processing and testing facilities.
This is unique to SPX Heat Transfer and gives us an advantage of total control of thetube accuracies, testing, production and scheduling.
These capabilities enable SPX Heat Transfer to produce the highest quality heat exchange equipmentin the industry.
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The Yuba® Advantage
A proven track record:
o Yuba® has a record of excellence spanning 90+ years, 41 countries and more than 12,000installations of heat exchange equipment.
o Yuba® has more cumulative years of design and manufacturing experience than any othermanufacturer.
o Yuba® represents the highest standards for heat exchange equipment for power generation,electric utility, petrochemical, and other markets.
Dependability for decades:
o There are more Yuba® heat exchangers in active service thanany other brand.
o Proven track record of on time delivery.
o Field service experts are available to provide support for thelife of the product.
Quality:
o Every Yuba® heat exchanger is custom designed, theninspected and tested throughout the manufacturing process.
o At SPX Heat Transfer, quality also means an on-going focuson sustainability.
Innovation: Hemilok ® Head Closure
o The Hemilok® Channel is upset tolerant and withstands high pressures, high temperatures,and high partial pressures of hydrogen.
o Hemilok® technology prevents large stresses inherent in other designs for base loaded unitsand provides the fatigue life required for cycling and load-following units.
o Full access to internal components results in easy maintenance, inspection, and access tothe face of the tube sheet.
o Available in all sizes and high pressure applications, including supercritical applications withdesign pressures over 5,000 psi.
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Certified Factory Services
Our scope of certified factory services include design, engineering, fabrication, testing, and qualityassurance. Completion of these services include the following activities and resources:
Design and EngineeringServices
Fabrication ExpertiseTesting and Quality
Assurance
Each component customdesigned for your system data,site requirements, andspecifications
ASME Section IX WelderPerformance Qualification
Certified welding inspectors
Efficiency of each elementoptimized for best heat rate
Hole tolerance </= 0.002” withdrift < 0.0002”
Radiographic examination Liquid penetrant examination Ultrasonic examination Magnetic examination
Fully-staffed, in-houseEngineering team usingintegrated CAD capabilities
In-house tube bending,processing, and testing
Baseline eddy current testingof tubes
Service connections designedfor static and dynamicreactions
Hydraulic, mechanical, andexplosive tube to tube sheetexpansion
Hydrostatic testing
Engineered analysis andstudies, including: Finite element analysis Tube vibration analysis Support loading Structural Tube bundle and heat
exchanger performance
Vertical turret lathes with 110"diameter capability; =/- 0.002”tolerance
Helium leak testing
Heat treatment furnace andlocal post-weld heat treatmentcapabilities
Chemical and metallographicsampling
Hemilock® head closure Safety Statistics: Incident rateconsistently below nationalaverage Plasma and oxy fuel cutting
tables
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Installation, Repair and Maintenance Services
SPX Heat Transfer offers comprehensive installation, repair andmaintenance services. These services are available for Yuba®
heat exchangers and those supplied by other manufacturers.
Installation Services
Full turnkey installation: removal of existing equipment,site preparation, rigging and installation, and testing ofnew equipment.
Supervision services: Oversight of your personnel orcontract crews performing labor during site preparationand installation operations. Per Diem charges apply.
Maintenance and Repair
Maintenance and repair services extend to heat exchange equipment regardless of age, condition,needs or OEM. SPX Heat Transfer field service team is committed to provide a comprehensive andvalue-driven source for a wide scope of aftermarket services:
Emergency Remediation Services: On-site problem diagnostics, leak detection, repair andreplacement of tube bundles, tube sheets, baffles and supports, and turnkey removal andreplacement.
Genuine OEM Parts and components for a broad range of thermal equipment including legacybrands and others.
Preventive Maintenance and Repair Services: A full complement of consultative technicalservices to evaluate, diagnose, and maintain heat exchangers.
On-Site Rebuilding and Reconstructive Services: Tube bundles, tube sheets, baffles andsupports replacement, heat exchanger rebuild, removal and replacement, and field testing.
EXTEND™ Preventative Maintenance Plan: Detailed inspection report, long term maintenanceplan and service agreement, lifespan evaluation and life extension plan.
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Execution Plan
Upon receipt of a fully executed Purchase Order, a Project Manager and Project Engineer will beassigned. They will work with our production and quality team to create a manufacturing schedule andtest plan that will then be submitted to you as part of the overall implementation plan.
Reports will be submitted by e-mail and will contain an up-to-date manufacturing schedule and anyadditional information necessary. Additional non-standard reports are available. Alert the ProjectManager to any additional reporting requirements in advance.
SPX Heat Transfer LLC Quality Assurance Program
Our Quality Assurance activities start at the proposal stage and continue through manufacturing anddelivery. On receipt of a fully executed purchase order:
Engineering analyzes the requirements and translates them into a mechanical design withdetailed drawings.
Purchasing procures material from our Approved Supplier portfolio.
Quality Assurance develops procedures for non-destructive examination or inspection.
Welding Engineering prepares and qualifies welding procedures for the project.
Planning establishes a manufacturing and inspection schedule.
When it is appropriate, Quality Assurance prepares a detailed inspection and test plan.
Quality Assurance prepares shop travelers for fabrication and testing activities which are usedto log all inspection and verification activities required by SPX Heat Transfer, the AuthorizedInspector, or the Customer. This becomes a Quality Record.
Material is received and inspected and the supporting certified material test reports arereviewed and accepted. The material is then released for manufacture.
Fabrication progresses in accordance with the shop drawings and established procedures.
All inspection and non-destructive testing is performed by qualified inspectors. Formalinspection reports are prepared and maintained as a Quality Record.
Completed vessels are hydrostatically tested using demineralized water in the presence of theAuthorized Inspector. The ASME Code plate is applied. The heat exchanger is then preparedfor shipment.
All nozzles will be provided with protective covers during shipment.
Units will be shipped with positive nitrogen pressure.
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Safety Conscious Work Environment
SPX Heat Transfer fosters a “safety conscious work environment” (SCWE) throughout its facilities. TheSCWE concepts were developed by the nuclear power industry as a means to identify and resolvesafety issues. Emphasis is placed on identifying, reporting, reviewing, and resolving safety concernspromptly and continuing to educate our team. We have a broad range of safety initiatives in place andgive each individual responsibility for always using safe work practices.
Our success is reflected in our strong safety record, which outperforms the national average for ourindustrial classification, NAICS 332410.
Safety StatisticsSPX Heat Transfer Incidence Rates Compared to
National Average for NAICS Code 332410
NationalAverage forNAICS Code
332410
SPX Heat Transfer
2014 2013 2012 2011
Total Case Incidence Rate 6.1 1.95 3.54 6.04 6.3
Lost Workday Case Rate 1.2 0.65 0.59 1.30 1.7
Restricted Duty Case Day 2.7 0.65 1.18 0.67 0.57
Safety Programs
Our safety initiatives and training at SPX Heat Transfer include:
o Hearing Protection and Conservation o Respiratory Protection
o Lockout / Tagout – Control of HazardousEnergy
o Fall Protection
o Bloodborne Pathogens o Confined Space
o Accident Investigationo Hazard Communication Compliance
(HAZCOM)
o Personal Protective Equipment (PPE) o Sub-Contractor Management
o Fire Prevention
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Certifications
Proprietary to SPX Heat Transfer LLC 2015
A. ASME Certificate of Authorization
Proprietary to SPX Heat Transfer LLC 2015
B. Boiler & Pressure Vessel Inspectors – R 367 Certificate of Authorization
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C. Boiler & Pressure Vessel Inspectors – S U Certificate of Authorization
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D. TEMA Certificate of Membership
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E. ISO 9001:2008 Certificate of Registration
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ISSUED 02/2015 HT Yuba Advantage-15
COPYRIGHT © 2015 SPX HEAT TRANSFER LLC
S PX H EAT TRAN S FE R LLCTULSA, OK 74116 USAP: 918 234 6000F: 918 234 3345BeTHLeHem, PA 18017P: 610 250 1000F: 610 250 [email protected]