the vacuum drying units by edb fakel the obtaining of environmentally appropriate production...

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THE VACUUM DRYING UNITS BY EDB Fakel The obtaining of environmentally appropriate production (vacuumization and removal of water vapors are carried out in oilless medium) The refrigerating equipment is not required The time for drying and preparing is being reduced THE PURPOSE OF THE MISSION The building of units for vacuum drying of the grain and beans ( wheat, rape, maize, sunflower, coffee etc. ), sea products ( obtaining agar- agar from sea red algae, dried fish ), vegetables, fruit etc. THE EDB Fakel VACUUM TECHNOLOGY FEATURES The intensive removal of the moisture (dehydration) is carried out without a preliminary freezing of products under pressure and temperature inside the drying cell which is higher than the water triple point (up to 25 mm Hg, up to 35 о С) The conservation of original biological properties of products, because a volatilization from the liquid phase is taking place at not more than 35 о С 0.01 0.10 1.00 10.00 100.00 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 Tem perature (Ts), о С Pressure (P s),m m Hg Triple point Vacuum dehydration The vacuum freeze drying

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 Initial charging is up to 500 kg  The output is up to 750 kg / day ( dried fish )  The time of drying is 7 hours ( for the unit ATMOC-2000, Sweden, with the same output the time of drying is equal to 48 hours )  The energy cost of drying is 3,5 kW * hour / kg ( test results while obtaining agar-agar ) The experimental - industrial model of the unit for vacuum drying of fish products, obtaining agar-agar from sea red algae, medications, ferments, vegetable and fruit jus concentrates etc THE VACUUM DRYING UNITS BY EDB Fakel

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Page 1: THE VACUUM DRYING UNITS BY EDB Fakel  The obtaining of environmentally appropriate production (vacuumization and removal of water vapors are carried out

THE VACUUM DRYING UNITS BY EDB Fakel

The obtaining of environmentally appropriate production(vacuumization and removal of water vapors are carried out in oilless medium)

The refrigerating equipment is not required The time for drying and preparing is being reduced

THE PURPOSE OF THE MISSION The building of units for vacuum drying of the grain and beans ( wheat, rape, maize,

sunflower, coffee etc. ), sea products ( obtaining agar-agar from sea red algae, dried fish ), vegetables, fruit etc.

THE EDB Fakel VACUUM TECHNOLOGY FEATURES

The intensive removal of the moisture (dehydration) is carried out without a preliminary freezing of products under pressure and temperature inside the drying cell which is higher than the water triple point(up to 25 mm Hg, up to 35 оС)

The conservation of original biological properties of products, because a volatilization from the liquid phase is taking place at not more than 35 оС

0.01

0.10

1.00

10.00

100.00

-50 -40 -30 -20 -10 0 10 20 30 40 50 60

Temperature (Ts), оС

Pres

sure

(Ps)

, mm

Hg

Triple point

Vacuum dehydration

The vacuum freeze drying

Page 2: THE VACUUM DRYING UNITS BY EDB Fakel  The obtaining of environmentally appropriate production (vacuumization and removal of water vapors are carried out

The output is 3 ton / day The initial dampness of wheat is 22 % The final dampness is 14 % The time of drying is 6 hours The temperature of drying is up to 35 оС The energy cost of drying is

60 kW * hour / ton ( for the unit S21firm “ARAJ”, Poland, the cost of drying is110 kW*hour / ton )

The experimental unit for grain vacuum drying

THE VACUUM DRYING UNITS BY EDB Fakel

Page 3: THE VACUUM DRYING UNITS BY EDB Fakel  The obtaining of environmentally appropriate production (vacuumization and removal of water vapors are carried out

Initial charging is up to 500 kg The output is up to 750 kg / day ( dried fish ) The time of drying is 7 hours ( for the unit ATMOC-2000, Sweden,

with the same output the time of drying is equal to 48 hours ) The energy cost of drying is 3,5 kW * hour / kg

( test results while obtaining agar-agar )

The experimental - industrial model of the unit for vacuum dryingof fish products, obtaining agar-agar from sea red algae,

medications, ferments, vegetable and fruit jus concentrates etc

THE VACUUM DRYING UNITS BY EDB Fakel

Page 4: THE VACUUM DRYING UNITS BY EDB Fakel  The obtaining of environmentally appropriate production (vacuumization and removal of water vapors are carried out

The approbation of the technology of vacuum grain drying with EDB Fakel know-how application allows to open the manufacture of an industrial model of the unit

This method of vacuum drying is protected by Russian Federation patents № 2111672 of May 27, 1998 «The method of vacuum freeze drying» and№ 2163993 of March 10, 2001 «Method of vacuum drying of grain»

OUR REFERENCES :Federal space agency

Federal state unitary enterprise Experimental Design Bureau FakelRUSSIA, 236001, Kaliningrad, Moskovsky prospekt, 181

Phone: (011-2) 456-700, fax: (011-2) 538-472, e-mail: <[email protected]>

THE VACUUM DRYING UNITS BY EDB Fakel