the role of optimization in world class cpg supply chains ... · pdf fileworld class cpg...
TRANSCRIPT
27th February 2009
The Role of Optimization inWorld Class CPG Supply Chains:
Takeaway for Indian FMCG
Proposed Agenda
Brief JDA Introduction
Supply Chain Process Evolution & Significance: Indian Context Change Theory (3-C Model) Value Matrix Analysis &
Manufacturing Relevance
Indian FMCG Manufacturers: Business Challenges Broad Spectrum FMCG Sectorial Perspective Avenues of Supply Chain
Process Re-engineering
Optimization Opportunities: Solution Roadmap Process Overview Integrated Solution Approach International Case Learning
Discussion
Q & A
JDA
We are defined by our customers :
Over 1,400 retailers worldwide market leader
Over 3,500 supplier customers
22% compound annual growth in customer base since 2000
Broad representation in large and mid-sized retailers
JDA Supplier Customers
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Retail Top 50 Market Share
JDA
Non-JDA
60%
Retail Top 500 Market Share
JDA
Non-JDA
44%
Retail Top 100 Market Share
JDA
Non-JDA
61%
JDA Retail Customers
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Global Presence
Our global presence ensures a JDA service/installation office is always within reach
Global Presence
United States Canada Japan Singapore Dubai Malaysia Australia Mexico Chile Brazil
United Kingdom Netherlands Norway France Spain Italy China India
AmericasEMEA
AsiaPacific
Leading Companies Across the WorldEndorse the JDA Supply Chain Solution
as the Platinum Standard
Manufacturing & Wholesale-DistributionOver 3,650+ ManufacturersMore than 500+ Wholesale-Distributors
83 of the Top 100 Global Consumer Goods Manufacturers
28 of the Top 50 Life Sciences Manufacturers 4 of the Top 5 five Oil & Chemical Manufacturers 2 of the Top 3 Telecom Manufacturers
RetailOver 1,400+ Retailers 71 of the Top 100 Retailers 17 of the Top 19 Fortune 100 Retailers 13 of the Top 20 Global Retailers 9 of the Top 10 Hardlines and Softlines Retailers 9 of the Top 10 Grocery Retailers 8 of the Top 10 North American Retailers
Over 5,550 Customers Worldwide65% of Sales From Repeat Customers
Some of our CPG Customers Worldwide
Some Indian Customers who Chose JDA Solutions
JDA in Asia
13 years in Asia
Offices
Singapore, Sydney, Melbourne, Tokyo, Shanghai, India
270 Customers
488 product installations
Over 500 JDA associates
Offices in Hyderabad, Bangalore and Mumbai
Effective Distribution and Channel Partnerships
Customer Responsiveness
and Accountability
Interenterprise Coordination of
Manufacturing and Business process
The BeginningThe Beginning
Setting SCM Strategic Objectives Setting SCM Strategic Objectives
Subcontractor
Manufacturer
Manufacturer
Manufacturer
DC
DC
Consumers
Retailer
Retailer
Retailer
Retailer
Supplier
Supplier
ERP Approach
Optimization is the Key
Supplier
Manufacturer
Manufacturer
Manufacturer
Subcontractor
DC
DC
Retailer
Retailer
Retailer
Retailer
Consumers
Supplier
Information Sharing for Coordinated Management
SCM Approach: End to End OptimizationEmerging World Class Model
Synchronized Supply Chain
Consumer
Retailers
Manufacturers
SYNCHRONIZATION
Suppliers Suppliers
Network-Wide Performance Management
Dynamic S&OP
Carrier Capacity Planning
Multi-echelon Inventory
Optimization
CPFR/VMI
Advanced POS Planning
Promotions Planning
Predictive Analytics
Transportation Planning
Distribution Planning
ExceptionMonitoring
Manufacturing Planning & Scheduling
Forecasting
Demand Planning
Trade Promotions Management
Transportation Visibility
Inventory Management
Freight Audit & Payment
Master Planning
Scorecards
Transportation Planning
Replenishment & Allocation
Network Design
Markdown Optimization
Lifecycle Pricing
Market Basket Analysis
Price & Promotions Planning
Exception Monitoring
Order Promising
Network Design &
Optimization
Creates One Synchronized View of Demand across Supply Chain,
Sales and Marketing
Tyson Foods is the worlds largest processor and marketer of
chicken, beef and pork, the second-largest food production company in the Fortune 500 and a member of the S&P 500
Improved forecast accuracy from 10 to 15 percent, each percentage represents approximately 2-3 million pound of inventory
Generates statistical forecasts, track promotional events, and measure forecast performance with individual business units
Collaborates demand forecasts with sales and marketing, allows for review and approval processes among stakeholders to achieve consensus demand plans
Boosts new product
offerings and customer
service levels CCBCC supports 11 states in US with a total of 54 distribution centers
spread across these states. Sales to other bottlers has shown growth of over 30 % annually. Annual sales of over $1.4 billion. Number of items quadrupled in the past 4 years
Quantifiable Benefits
Successful launch of 300 percent new product offerings 50 percent reduction in inventory levels 15 percent increase in customer service levels Won Sams Club Supplier (Soft Drink) of the Year in 2006 Improved view of financial and operating results
JDAs products provided clear financial and operating resultsA lot of people talk about collaboration but were actually doing it and we
certainly would not be as successful without the help of JDA Software.
- Brett Frankenberg,director of supply chain planning, CCBCC
Integrated supply chain for all North American
businessesComplexity within the supply chain has increased
o Higher number of new product introductions, and especially date-sensitive products
o Growth trends in many categories resulting in capacity constraints
o Higher co-packer usage has reduced direct control over production and therefore requires a greater need for strategic planning and coordination
o Greater than ever challenges to deliver products that meet customers shelf life requirements while maintaining low inventory obsolescence
Integrated supply chain for meat and bakery divisions in North America including raw material
planning, manufacturing, inventory, distribution, and fleet management as well as periodic
network/flow-path planning
Established a solid S&OP process based on solid and unified view of the supply chain
Achieved corporate goal to meet minimum level of inventory obsolescence incorporated date-
sensitive inventory management into daily supply chain planning
Improved consensus planning and execution across sales, marketing, supply chain, manufacturing,
and logistics
Fast ROI is essential for the
competitive Asian markets Heinz ABC Indonesia is one of the biggest manufacturers in food
business in Indonesia. Their major business-lines are Soya Sauce, Canned Fish, Syrup and Ready-To-Drink.
It took only 13 weeks for Heinz ABC to implement the collaborative forecast solution
Generates statistical forecasts which provides a baseline for strategic sales and marketing developments
Successful results have inspired and motivated the solution to be rolled-out in other South East Asia countries
Significant cost savings and inventory reductions with D&F
in agribusiness
Business Challenges The clients inventory turnover had
decreased by 50%, with some stock-out issues arising due to poor forecast accuracy, forecast bias and safety stock issues
Sales market experiences significant seasonality creating challenges for effective supply chain planning and management
The distribution network was sub-optimal due to acquisitions, mergers and local organic growth over time
The complete end-to-end supply chain planning and S&OP processes were analyzed and redesigned
The solution delivered $20M in annual cost savings and a $50M inventory reduction with achievement of full annual savings in two years
Leading Australian
agribusiness
JDA Case Learning
Circuit City implemented our Lifecycle Pricing solution
- Improved revenue
- Improved unit sales
- Improved gross margin
Staples leveraged CPFR/VMI solution
Reduced Product Returns by 3%
Lower Inventory by 10%
Improved Forecast Accuracy by 26%
2004 Manugistics, Inc. Company Confidential
JDA Case LearningCanadian Tire Implemented Forecasting and Replenishment
Reduced i