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Clean Technology Solutions.The Linde Annual 2011.
¹ F&B:Food&beverages.² M&G:Metallurgy&glass.
Aquaculture&water
Beverages
Food
OtherF&B1
Energy
Fine&petro-chemistry
Pharma
Otherchemistry
Glass&fibreoptics
Heattreatment
Non-ferrous
Steel
OtherM&G2
Aerospace
Automotive
Heavyconstr.&machinery
Lightmetalfab.&prod.
Solar
Semi-conductor
Chippackaging
Hospitalcare
Homecare
Education&research
Retail
Distributors
Food &beverages
Chemistry & energy
Metallurgy & glass
Manufacturing industry
Electronics Healthcare Others
Othermanufacturing
GasTherapies
CareConcepts/REMEO®
CustomersegmentationwithintheGasesDivision
Broad,well-balancedcustomerbaseensuresstability.
NorthAmerica SouthAmerica Africa&UnitedKingdom Continental&NorthernEurope EasternEurope&MiddleEast South&EastAsia GreaterChina SouthPacific
TheLindeWorld
TheGasesDivisionhasthreeoperatingsegments–EMEA(Europe,theMiddleEastandAfrica),Asia/PacificandtheAmericas.ThesearedividedintoeightRegionalBusinessUnits(RBUs).TheGasesDivisionalso includes the two Global Business Units (GBUs) Healthcare(medicalgases)andTonnage(on-site),aswellasthetwoBusiness
Areas(BAs)Merchant&PackagedGases(liquefiedandcylindergases)andElectronics(electronicgases).
Active theworldover, theEngineeringDivision specialises inolefin,naturalgas,airseparation,hydrogenandsynthesisgasplants.
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Linde financial highlights
¹ Adjusted for the effects of the purchase price allocation.² EBITDA including share of income from associates and joint ventures.³ Basis points.
Corporate profile
The Linde GroupThe Linde Group is a world-leading gases and engineering company with approximately 50,500 employees working in more than 100 countries worldwide. In the 2011 financial year, it achieved sales of EUR 13.787 bn. The strategy of The Linde Group is geared towards long-term, profitable growth and focuses on the expansion of its international business with forward-looking products and services. Linde acts responsibly towards its shareholders, business partners, employees, society and the environment – in every one of its business areas, regions and locations across the globe. The company is com-mitted to technologies and products that unite the goals of customer value and sustainable development.
OrganisationThe Group comprises three divisions: Gases and Engineering (the two core divisions) and Gist (logistics services). The largest division, Gases, has three operating segments – EMEA (Europe, the Middle East and Africa), Asia/Pacific and the Americas. These are divided into eight Regional Business Units (RBUs). The Gases Division also includes the two Global Business Units (GBUs) Healthcare (medical gases, sup-porting services and consultation) and Tonnage (on-site supply of gases to major customers), as well as the two Business Areas (BAs) Merchant & Packaged Gases (liquefied and cylinder gases) and Elec-tronics (electronic gases).
Gases DivisionThe Linde Group is a world leader in the international gases market. The company offers a wide range of compressed and liquefied gases as well as chemicals, and is the partner of choice across a huge variety of industries. Linde gases are used, for example, in the energy sector, steel production, chemical processing, environmental protection and welding, as well as in food processing, glass production and electronics. The company is also investing in the expansion of its fast-growing Healthcare business (medical gases), and is a leading global player in the development of environmentally friendly hydrogen technologies.
Engineering DivisionLinde Engineering is successful throughout the world, with its focus on promising market segments such as olefin, natural gas, air separa-tion, hydrogen and synthesis gas plants (see glossary). In contrast to virtually all competitors, the company can rely on its own extensive process engineering know-how in the planning, project development and construction of turnkey industrial plants. Linde plants are used in a wide variety of fields: in the petrochemical and chemical indus-tries, in refineries and fertiliser plants, to recover air gases, to produce hydrogen and synthesis gases, to treat natural gas and in the pharma-ceutical industry.
January to December
Changein € million 2011 2010
ShareClosing price € 114.95 113.55 1.2 %Year high € 125.80 115.30 9.1 %Year low € 96.16 76.70 25.4 %Market capitalisation (at year-end closing price) 19,663 19,337 1.7 %
Adjusted earnings per share ¹ € 7.71 6.89 11.9 %Earnings per share – undiluted € 6.88 5.94 15.8 %Number of shares outstanding (in 000s) 171,061 170,297 0.4 %
Sales 13,787 12,868 7.1 %
Operating profit ² 3,210 2,925 9.7 %
Operating margin 23.3 % 22.7 % + 60 bp³
EBIT before amortisation of fair value adjustments 2,152 1,933 11.3 %
Earnings after taxes on income 1,244 1,064 16.9 %
Number of employees 50,417 48,430 4.1 %
Gases Division Sales 11,061 10,228 8.1 %Operating profit 3,041 2,766 9.9 %Operating margin 27.5 % 27.0 % + 50 bp³
Engineering DivisionSales 2,531 2,461 2.8 %Operating profit 304 271 12.2 %Operating margin 12.0 % 11.0 % + 100 bp³
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Frontcoverfold-out:C3:TheLindeWorld/CustomersegmentationwithintheGasesDivision,C4:Corporateprofile/Lindefinancialhighlights
Our company values
Passion to excel.Innovating for customers. Empowering people. Thriving through diversity.
Our vision
We will be the leading global gases and engineering company, admired for our people, who provide innovative solutions that make a difference to the world.
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CleanTechnologySolutions.
Modernsocietydependsonanaffordable,reliable,environmen-tallysoundsupplyofenergy.Andsecuringthatsupplyisoneofthebiggestchallengeswecurrentlyface.Globaldemandforenergycontinuestorise,exposingourclimateandenvironmenttogrowingrisks.Thejourneytoacleanerenergyeconomyinvolvesthesystematicadvancementofrenewablesourcesofenergyandthedeploymentofnew,sustainabletechnologies.Lindecoversthefullcompetencechainrequiredtoefficientlyrecover,developandusetheearth’svaluableresources.Thecompanyalsohasabroadportfolioofcleantechnologies,puttingitinanexcellentpositionworldwidetocapitaliseonthefast-growingenergyandenvironmentalmarketsandmakeavaluablecontributiontoasustainableenergysourcingandsupplyarchitecture.
Front cover C2 Ourcompanyvalues C2 Ourvision C3 TheLindeWorld C3 Customersegmentation withintheGasesDivision C4 Corporateprofile C4 Lindefinancialhighlights
Back cover C5/C7 Reviewoftheyear C6 Glossary
LindeAnnual201102 Contents
04 Chapter 1
Theenergyofthefuture.05 DrFatihBirol,ChiefEconomistoftheInternational
EnergyAgency,ontheenergyofthefuture
10 Chapter 2
Extractingfossilfuels.16 Efficientcrudeoilandnaturalgasextraction18 Growingmarketfornaturalgasliquefaction18 Recoveringunconventionalreserves19 LookingtothefuturewithfloatingLNGfactories
20 Chapter 3
Usingnaturalgas intelligently.26 Sweden’sfirstLNGterminalatNynäshamn27 PoweringshipswithLNG28 OxygenforGTLproduction29 NewsourceofenergyforSoutheastAsia
30 Chapter 4
ManagingCO₂ theinnovativeway.39 SeparatingCO₂inpowerplants40 Europe’slargestoff-shoreCO₂injectionproject41 SpeedingupplantgrowthwithCO₂42 CO₂managementforalgaecultivation
44 Chapter 5
Growingpopularity ofrenewableenergies.53 Technicalleapsinthedevelopmentofsolarpower54 Environmentallyneutralgasesforsolarmodule
production55 Turningwasteintobiofuel56 Greenhydrogenfromglycerine
58 Chapter 6
Transitioning toahydrogensociety.64 IncreasingH₂mobility65 20newH₂fuellingstationsinGermany66 California’sgreenbuses67 Usinghydrogentostoreenergy
68 Imprint68 Contactinformation
03
Global energy supply is set to rise sharply in the years up to 2035.→→ Non-OECD countries¹ will account for sharpest rise in energy production.→→ Natural gas is set to grow in importance as a source of power.→→ Only OECD countries² will reduce their production of energy based on coal and oil.
Projected world energy supply, 2009 – 2035
→→Non-OECD→countries
→→OECD→countries
OECD: The Organisation for Economic Co-operation and Development unites 34 countries around the world in their commitment to democracy and market econ-omies. The OECD promotes policies that support sustainable economic growth, improve the economic and social well-being of people around the world, foster the development of non-OECD countries and thus contribute to an increase in global trade.
Source: World Energy Outlook 2011, New Policies Scenario, International Energy Agency.
Mtoe = Million tonnes of oil equivalent¹ Non-OECD countries: Mostly emerging or less developed economies with comparatively
low per-capita income. ² OECD countries: Mostly developed, industrialised countries with high per-capita income.
–→2,000→Mtoe
–→1,500
–→1,000
–→500
0
500
1,000
1,500
2,000→Mtoe
Oil Gas Coal Nuclear Biomass HydroOther→→renewables
Linde Annual 2011 1.→The→energy→of→the→future.04
1
rowing populations andeconomies are set tokeepdemandforenergyonanupwardpathoverthecomingdecades.Thistrendpresentstheenergyindustrywith a numberofdauntingchallenges.It
needstomeetrisingdemandinwaysthatarereli-able,affordableanddonotcompromisetheenviron-mentthatweleaveforfuturegenerations.Theindus-try’sabilitytorisetothesechallengesiscomplicatedbytheinterplayofanumberofdifferentfactors,mostofwhicharehardtopredictaccurately.Buttoday,moresothanever,theindustryisfacingaperiodofunprecedenteduncertainty–overtheeconomicout-look,overfuturepolicydirections –andthishasthepotentialtohamperinvestmentdecisions.
IEA’sanalysisofenergyandclimatetrends,out-linedindetailinourflagshippublicationtheWorld Energy Outlook,providesaquantitativelookattherisksandopportunitiesfacingtheglobalenergyecon-omyupto2035.Oneofthekeyconclusionsisthatthereisnosingle‘energyofthefuture’:howwepro-duceanduseenergyinthedecadestocomedependscruciallyonactions takenbygovernmentsaroundtheworld,thepolicyframeworkstheyputinplace,andhowtheenergyindustryandenergyconsumersrespond.Butlookingattheenergyandenvironmentalpoliciesthatareinplacetoday–andtakingacautiousviewontheprospectsforimplementationofnewpol-iciesthathavebeenannouncedbygovernments–wecanpointtosomeofthekeyconsiderationsandques-tionsthatwilldrivetheglobalenergyeconomy.
ThedynamicsofenergymarketswillincreasinglybedeterminedbydecisionstakeninBeijingandNew
Delhi.Theyear2009sawahistoricre-orderingofglobalenergy,asChinaovertooktheUnitedStatestobecometheworld’slargestenergyconsumer.Overthenexttwoandahalfdecades,countriesoutsidetheOECDareexpectedtoaccountfor90percentofglobalpopulationgrowth,70percentoftheincreaseineconomicoutputand90percentof the rise in
energydemand.ChinaandIndiarepresentaroundhalfthegrowthinglobaldemand–andChinaalonerepresentsalmostone-third,eventhoughby2035China’spercapitaconsumptionisstilllessthanhalftheleveloftheUnitedStates.
Ever-increasingdemandformobilitywilldriveoilmarkets.RisingincomesinChina,Indiaandothernon-OECDcountriesmeanssoaringownershipofvehicles –weexpecttheglobalpassengervehi-clefleettodoubleto1.7billionby2035.Thankfully,doublingthevehiclefleetdoesnotmeananequiv-alent rise in oil demand becausethe increase is moderated byimproved fuel economy and,inthemediumtolongterm,a
G
Theenergyofthefuture.DrFatihBirolisChiefEconomistoftheInternationalEnergyAgency(IEA).InthisarticlefortheLindeAnnual,helooksattheglobalenergyeconomyofthefuture,exploringwaysofbalancingtheconflictinggoalsofenergysecurity,climateprotection,energyaccessandeconomiccompetitiveness.
Over the next 25 years, countries outside the OECD are expected to account for 90 percent of the growth in energy demand.
→ Chapter 1
Dr Fatih Birol oversees the annual World Energy Outlook, which is the flagship publication of the IEA and is recognised as the most authoritative source for energy analysis and projections. He is also the founder and chair of the IEA Energy Business Council, which brings together leaders of some of the world’s largest energy companies and policymakers to seek solutions to global energy challenges.
Dr Birol has been named by Forbes Magazine among the most powerful people in terms of influ-ence on the world’s energy scene. Throughout his career, he has been awarded by many governments and institutions for his outstand-ing contri bution to the profession.
05
Beyond→crude→oil.
State-of-the-art technologies have the potential to enhance recovery of fossil fuels and reduce depen-dency on oil-producing countries.
There are good reasons on both the demand and supply sides to foresee a bright future, even a golden age, for natural gas.
growthinalternativefuelvehiclessuchasnaturalgasvehicles,flex-fuelcarsusing
eitherconventionaloilliquidsorbiofuels,electriccarsandhydrogenfuelcellvehicles.
Lookingatthesupplyside,technologyisunlock-ingnewhydrocarbonresourcesbuttheglobaloilsup-plyoutlookstilldependsoneventsintheMiddleEastandNorthAfrica.Theworldstillreliesonthisregionforthebulkofitsadditionalsupply–theexpectedgrowthinoutputfromthisregionby2035issettocover90percentoftheriseinglobaloildemand.However, the supplypicture is vulnerable toany
cut-backsininvestmentinthisregionthatmightbecausedbyincreasedperceptionsofriskorshiftingpolicyprioritiesaftertherecent‘ArabSpring’.Newsourcesofoilareemergingfromthedeepoffshore
orthe‘lighttightoil’thatisnowbeingdevelopedintheUnitedStatesbecauseofadvanceddrillingtech-niques.Thesetechnologiesalsobringnewrisks–inparticularenvironmentalrisks–thattheindustryhastoaddress.
TheUnitedStatesisthelargestoil-importingcoun-tryintheworldand,someyearsago,itwaswidelyexpectedthattheUnitedStateswouldalsobecomeamajorimporterofnaturalgas.Buttheboominuncon-ventionalgasproduction(mainlyshalegas)turnedthisexpectationonitshead.Now,acombinationofincreasedtransportefficiencyandincreaseddomes-ticoilsupplypromiseadrasticreductionintheUnitedStates’oilimportsaswell.By2015,oilimportstotheEuropeanUnionsurpassthosetotheUS,andaround2020,Chinabecomesthelargestsingleoil-importingcountry.TheEuropeanUnionisalreadythelargestimporterofnaturalgasintheworldandgasimportstoChinaandotherfast-growingAsianeconomiesarealsorisingrapidly.Thesechangingpatternsofglobaltrade prompt shifting concerns about the cost ofimportsandaboutoilandgassecurity,andafurthersea-changeinthegeopoliticsofenergy.
Therearegoodreasonsbothonthedemandandsupplysidestoforeseeabrightfuture,evenagoldenage,fornaturalgas.Weexpectthatdemandfornatural
LindeAnnual2011 1. The energy of the future.06
1
gas will catch upwiththatforcoalby2035,withmostoftheadditionaldemandcom-ingfromcountriesoutsidetheOECD,notablyChina,IndiaandcountriesacrosstheMiddleEast.Forthesecountries,gasisaparticularlyattractivefuelinthemovetosatisfyrapidlyrisingenergydemandinfast-growingcities.Onthesupplyside,unconventionalgasnowaccountsforhalfoftheestimatedresourcebaseanditismorewidelydispersedthanconven-tional resources, a fact thathaspositive implica-tionsforgassecurity.Unconventionalproductionisexpectedtorisetoaccountforone-fifthoftotalout-putby2035,althoughthepaceofunconventionaldevelopmentvariesconsiderablybyregion –withtheUnitedStates,ChinaandAustraliatakingthelead.
Naturalgasisthecleanestofthefossilfuelsandsocanplayanimportantroleinthetransitiontoalow-carbonenergyfuture.However,increaseduseofgasin itself(withoutcarboncaptureandstorage;seeglossary)doesnotprovidetheanswertothechal-lengeofclimatechange.
Coalwasthebigwinneroftheenergyraceoverthelastdecade,butthefutureofthe‘forgottenfuel’islesscertain.
Coalaccountedfornearlyhalfoftheincreaseinglobalenergyuseover the lastdecade,with thebulkofthisincreasemeetingdemandforelectric-
ity in emerging economies,and coal has been instrumen-
tal in expanding access tomodernenergyservices.Theinternationalcoalmar-
ketisverysensitivetodevelopmentsinChina,whichaccountsforalmosthalfofglobalproductionanddemand, and increasingly also to India, whichis expected toovertake theUnitedStatesas theworld’ssecond-largestcoalconsumerandtobecomethelargestcoalimporterinthe2020s.Policyandtechnologychoiceswillbekeyinthesemarketsandelsewhere.Oneof thekeyquestionswillbehowtomitigatetheenvironmentalimpactsofcoalusethroughtheuptakeofmoreefficientpowerplantsandthedevelopmentoftechnologyforcarboncap-tureandstorage.
Theseprojectionsforoil,naturalgasandcoalintheglobalenergyeconomyindicatethattheageoffossilfuelsisfarfromover,buttheirdominanceissettodecline.Anexpansionofnuclearpowerpost-Fuku-shimaisstillonthecardsastherehasbeennochangeofpolicyinthekeycountriesdrivingtheexpansionofthenuclearindustrysuchasChina,India,RussiaandKorea.Whatismore,renewablesaresettocomeofage,underpinnedbycontinuedgovernmentsubsi-dies.Theshareofrenewableenergy(excludinglargehydropower)inglobalelectricitygenerationissettoincreasefromaround3percenttodayto15percentin2035,withtheEuropeanUnionandChinatakingtheleadinpushingtheintroductionofgreentech-nologies.Windgenerationincreasesbymorethaneighttimesby2035comparedwith2010.Thesub-sidycostperunitofrenewableenergydeclinesascostsarereducedandinsomecasesrenewabletech-nologiesarebecomingcompetitivewithoutsupport,asforexampleonshorewindintheEuropeanUnionaround2020andinChinaaround2030.Butinmostcases,renewableenergyrequirescontinuedsubsi-dies:theglobalcostofsubsidiesisexpectedtorisefromUSD66bnin2010toUSD250bnby2035assupplygrowsfromrenewablesources.Thisdelivers
The→future→of→coal.
Looking at the future of coal, one of the key questions is how to mitigate its environmental impacts through the uptake of more effi-cient power plants and the devel-opment of technology for carbon capture and storage.
The→emerging→favourite.
Natural gas is a particularly attrac-tive option for countries looking to meet rapidly rising energy demand in fast-growing cities. Unconventional gas resources are expected to account for a growing share of the resource base, partly due to the fact that they are more widely dispersed than conven-tional resources.
The age of fossil fuels is far from over, but their dominance is set to decline.
07
Additional CO₂ savings needed to limit global warming to 2°C.
→ New→Policies→ScenarioThe New Policies Scenario incorporates the broad policy commitments and plans that have been announced by countries around the world to tackle energy insecurity, climate change and local pollution, and other pressing energy-related challenges, even where the specific measures to implement these commitments have yet to be announced.
→ 450→ScenarioThe 450 Scenario depicts an energy pathway that is consistent with a 50 percent chance of meeting the goal of limiting the increase in average global temperature to 2°C compared with pre-industrial levels.
The graphic shows that CO₂ emissions will have to be drastically reduced in order to limit global warming to 2°C. This can only be achieved by deploying innovative technologies such as carbon capture and storage. A look at the Current Policies Scenario, however, shows that we are still a long way off target.
Source: World Energy Outlook 2011.
Gt = gigatonne
44→%→efficiency gains
21→%→renewable energies
4→%→biofuels9→%→nuclear
22→%→CCS technology
2°C→target
20352030
2025
2020
2015
2010161820222426283032343638
Gt
CO₂→em
ission
s→ba
sed→on
→New
→Policies→Scen
ario
CO₂→abatem
ent→n
eede
d→to→achieve→th
e→2°C→target
CO₂ emissions
Linde Annual 2011 1.→The→energy→of→the→future.08
1
lastingbenefits,suchasamorediverseelectricitymixandareductioninemissionsofgreenhousegases.Theexpertsassumethatthecontributionofhydro-power to global power generationwill remain ataround15percentin2035,withChina,IndiaandBra-zilaccountingforalmosthalfofthenewcapacity.
Weshouldalsonotforgetthattheenergyofthefutureis,forsome,afuturewithoutenergy.Today,1.3billionpeopledonothaveaccesstoelectricityand2.7billionstillrelyonthetraditionaluseofbiomassforcooking.Providingmodernenergyserviceswouldnotcosttheearthandwouldmakeahugecontributiontohumandevelopmentandwelfare.However,withoutasignificantincreaseininvestment,theglobalpictureissettochangelittlefromtoday–andinsub-SaharanAfricaitissettoworsen.Nationalgovernments,inter-nationalinstitutionsandtheprivatesectorallhavevitalrolestoplay.
Overall,thereismuchtobedonetoputtheworldonthepathtowardsamorereliableandsustainableenergyfuture–andtherearefewsignsthatthenec-essarychangeindirectioninglobalenergytrendsisunderway.Accordingtoouranalysis,theworldisinrealdangerofmissingthechancetoreachitslong-termtargetoflimitingtheglobalaveragetemperatureincreaseto2degreesCelsius.Ifstringentadditionalactionisnotforthcomingby2017,thentheworld’scapitalstock–itspowerplants,buildings,factoriesandsoon–willgeneratealltheCO₂emissionspermit-tedundera2-degreescenarioupto2035,leavingnoroomforadditionalpowerplants,factoriesandotherinfrastructure unless they are zero-carbon,whichwouldbeextremelycostly.
Themostimportantcontributiontoreachingglobalclimatechangeobjectivescomesfromtheenergythatwedonotconsume.Amuchgreaterfocusonenergyefficiencyisvital–arealtransformationinthewaythatweproduceanduseenergy.Greentechnologies,nuclearpowerandtechnologiessuchascarboncap-tureandstorageallhaveimportantrolestoplayaswell.Ifthereisasubstantialglobalshiftawayfromnuclearpower¹,orifcarboncaptureandstoragetech-nologyisnotwidelydeployedalreadyinthe2020s,thiswouldmakeitharderandmoreexpensivetocom-batclimatechangeandputanextraordinaryburdenonother low-carbontechnologiestodeliver loweremissions.
In thiscontext,policymakersand industry leadersmustredoubletheireffortstoovercometheenergychallengesthattheyshare.Attheheartofpolicy-makingwillbethedifficulttaskofbalancingthecon-flictinggoalsofenergysecurity,climateprotection,energyaccessandeconomiccompetitiveness,whileprovidingtheenergyindustrywiththelong-termandstableframeworkthatitneedstoconfidentlymoveaheadwiththehugeinvestmentsthatcantransformourenergyfuture.
¹ OurlatestWorld Energy Outlookincludesa‘LowNuclearCase’inwhichnuclearcapacityadditionsareonehalfofthoseanticipatedinourcentralscenario.Thiscreatessomeopportunitiesforrenewableenergysources,butalsoboostsdemandforfossilfuelssub-stantially,raisingadditionalconcernsaboutenergysecurityandincreasingCO₂emissions.
We need to fundamen-tally change the way we generate and use energy.
The→rise→of→renewables.
The share of renewables in the total energy mix is expected to rise from 3 percent to 15 percent by 2035. Despite the subsidies this will require, the IEA sees this as a positive global trend overall as it will result in a more ecologi-cally sound energy balance and lower greenhouse gas emissions.
Innovative→energy→for→mobility.
In the medium to long term, vehicles powered by hydrogen fuel cells, batteries, natural gas and biofuels are promising alter -natives to the world’s rising mobility needs.
09
↳ The majority of the world’s energy needs are met with resources that we recover from below the earth’s surface. And this will continue to be the case for the foreseeable future.
2
Linde Annual 2011 2.→Extracting→fossil→fuels.10
Extractingfossilfuels.The efficient, environmentally sound way.
→ Chapter 2
11
Separating air to obtain natural gas.The two industrial-scale air separation plants operated by the Linde/ADNOC joint venture Elixier produce 670,000 cubic meters of nitrogen per hour. From this site in Mirfa, Abu Dhabi (United Arab Emirates), the nitrogen is transported inland via a 50-kilometre pipeline to the Habshan gas field, one of the largest in the region. The nitrogen is pumped into the natural gas field to increase recovery efficiency. This is a strategic project, as ADNOC has access to around 90 percent of Abu Dhabi’s crude oil and natural gas reserves – estimated to be the fourth largest in the world.
Linde Annual 2011 2.→Extracting→fossil→fuels.12
2
13
Linde Annual 2011 2.→Extracting→fossil→fuels.14
2
More people – more demand for raw materials. The world’s population is growing rapidly, with the earth now home to over seven billion people. This increase is fuelling demand for energy, particularly in emerging economies. And that rise in demand will continue to be met predominantly through fossil fuels.
15
enewable energies takecentre stage in publicdiscussions about futureenergysupplies.Yetthesedebatesoftenoverlookthefact that, in themediumterm, renewables suchaswater,windand solar
powerwillonlybeable tocovera fractionof theworld’srisingenergydemands.Industrialisedcoun-triesand–evenmoreso–boomingemergingmarketswillremainreliantonfossilcoal,naturalgasandcrudeoil fordecades to come. These resourcesmustbedevelopedefficientlywithminimalecologicalimpactinordertomeetrisingenvironmentalandclimatepro-tectionstandardsandensuresufficientreservesforfuturegenerations.
Lindeisatrustedpartnertomajorenergycompa-niesanditssophisticatedtechnologiesandprocesseshelpcustomersachievethesegoals.
Efficient crude oil and natural gas extractionIndustrialgasessuchasnitrogenplayacrucialroleinenhancedoilandgas recovery (EORandEGR).Pumpingnitrogenunderground,forexample,makesiteasiertoextractvaluablefossilresources.
↳ ElixierIIinaction:Theairsepa-rationplantsatMirfa,AbuDhabi,weredesignedandbuiltbyLinde’sEngineeringDivision.
+60%crude oil thanks to nitrogen.Nitrogen from Linde’s air separation plant in Cantarell (Mex-ico) enabled engineers to increase yield from the local oil field by 60 percent in the first year alone.
Innovativefossilfueltechnologies.Coal,oilandnaturalgaswillremainacrucialpartoftheworld’senergylandscapefortheforeseeablefuture.Innovativetechnologiesarekeytoensuringthatthesefossilfuelsarerecoveredefficientlyandconsumedwithminimalenvironmentalimpact.Lindehastheskillsandportfoliotomeettheneedsofthisdynamic,billion-eurogrowthmarket.
REnhancedoilandgasrecoveryrequireslargequan-tities of nitrogen. To meet this need, Linde hasdesignedandbuiltsomeoftheworld’sbiggestairseparationplantsinrecentyears.
Inthesummerof2011,twomajorfacilitieswentonstreaminthecoastaltownofMirfa(AbuDhabi,UnitedArabEmirates).Lindewascommissionedtobuild theseairseparationplantsbyElixier,a jointventurebetweentheAbuDhabiNationalOilCorpo-ration(ADNOC)andLinde,witha51and49percentstakerespectively.AtotalofaroundUSD800mwasinvestedinthisindustrial-scaleproject.
LindeAnnual2011 2. Extracting fossil fuels.16
2
Source: Linde estimates.
Thetwoplantsproducearound670,000normalcubicmetresofnitrogenperhourfromthesurroundingair.Thegasispiped50kilometresinlandtotheHabshanfield,whereitisinjectedintothegasreservoirstoensureconsistentyields–aboveallofcondensate–andraiseproductionlevels.Priortousingnitrogen,thecompanyinjectednaturalgasintotheHabshangasfieldtokeeppressuresteadyduringcondensateextraction.Now,thisvaluablerawmaterialcanbeusedtogenerateenergy in the rapidlyexpandingregion.
Mirfa isastrategicproject forthe internationalenergymarket as awhole. ADNOC has access toaround90percentofAbuDhabi’scrudeoilandnatu-ralgasreserves,andtheseareestimatedtobethefourthlargestintheworld.
ThenewairseparationplantsinMirfaarebasedonaprovendesignconcept:theyarealmostidenticaltothefivemajorairseparationplantsthatLindehasbuiltinCantarell,Mexico,since2000.Withintwelvemonthsoftheplantsgoingonstream,thenitrogentheyproducedincreasedcrudeoilyieldsbyaround60percentattheCantarellfieldintheGulfofMexico.
Expertspredictabove-averagegrowthratesfortheglobalEORandEGRmarket;increasingfromEUR1to1.5bnby2015andexpandingtoasmuchasEUR35bnby2030.
Enhanced→oil→and→gas→recovery.
Enhanced oil and gas recovery involves injecting gases, for example nitrogen, into an oil well at high pressure. The gases increase dwindling pressure in the oil or gas reserves, significantly raising yields.
N₂+ Oil/Gas
20
10
0
30
1 – 1.5
2015 2020 2030
4 – 5
18 – 35
Dynamic growth.Global demand for enhanced oil and gas recovery technologies (EUR billion).
17
atmosphere.AroundhalfoftheCO₂(approximately700,000tonnesperyear)isnowpiped2.6kilome-tresbelowtheoceanfloorandstoredthere.Thismile-stonecarboncaptureandstoragefacilitywillserveasareferenceprojectforfuturenaturalgasliquefactionplants.TheMelkøyafacilityhasearneditstitleasthemostenergy-efficientplantofitskindintheworld.
Recovering unconventional reservesInnovativedrillingtechnologiescombinedwithnewtransportandstorageoptionsareopeningupnatu-ralshalegasreservesthatwerepreviouslydifficulttoaccess.Worldwide,theseunconventionalreservescontainenoughgasforatleastthenext200years.
ShalegashasalreadytriggeredaboomintheUSenergy sector. Thanks to thesenew reserves, theUnitedStateshasnowovertakenRussiaastheworld’slargestnaturalgassupplier.Thisenergycarriernowaccountsforaround14percentoftheUSnaturalgasmarket,andtheInternationalEnergyAgency(IEA)expectsthisfiguretoriseto45percentby2035.IEA
Growing market for natural gas liquefaction Naturalgasisbecominganincreasinglyimportantfos-silfuel.Theworld’sgasreserveswilllastsignificantlylongerthandwindlingoildeposits.Naturalgasisalsomuchkindertotheclimate.
Companiesarethereforelookingtodevelopgasfieldsinregionsandreservoirsthatwerepreviouslyregarded as impossible or difficult to access. TheSnøvhitnaturalgasfieldintheBarentsSea,onthesouthernedgeoftheArcticOcean,isonesuchexam-ple.ThegasisextractedfromthefieldbyNorwegianenergygroupStatoilandtransported140kilometresbypipelinetotheislandofMelkøya,nearHammer-fest.Itisthenliquefiedinaspecialterminalbeforebeingtransportedincustom-builttankerstocustom-ersinsouthernEuropeandtheUS.
StatoilappointedLindeasthemaincontractorforthisproject,responsiblefortheengineering,procure-mentandassemblyofthenaturalgasliquefactionplant.Withaliquefiednaturalgas(LNG;seeglossary)productioncapacityoffourmilliontonnesperyear,itisthelargestfacilityinEurope.ThecontractwasworthoverEUR900mforLinde.
LNGisalsoagrowthmarket.Expertscurrentlyesti-matethattheglobalLNGengineeringmarketwillbeworthbetweenEUR3and4bnby2015,andexpectthistorisetoasmuchasEUR23bnby2030.ThesefiguresalsoincludeFloatingProduction,StorageandOffloading(FPSO)LNGunits(seepage19).
Storing CO₂ under the Barents SeaFor the Snøvhit project, Linde engineers wereresponsibleforbuildingthepurificationandlique-factionstages.Theywerealsotaskedwithcaptur-ingandcompressingmostoftheCO₂separatedfromthenaturalgasstream.TheideawastofeedtheCO₂backintothegasfieldinsteadofreleasingitintothe
Natural→gas→liquefaction.
In the liquefaction unit, raw gas is first fed through a system of pipes known as a slug catcher to separate the gas from condensate, water and glycol. Carbon diox-ide, mercury and any remaining water are then filtered out of the gas stream before the actual liquefaction process starts. The gas is liquefied in a multi-step cooling process tailored to local conditions on site. For the Melkøya plant, Linde developed a special, energy-efficient liquefaction process known as Mixed Fluid Cascade (MFC®; see glossary).
–700,000tCO₂ emissions using new natural gas liquefaction technology from Linde.At the Melkøya natural gas liquefaction plant, an environ-mentally friendly procedure known as carbon capture and storage is used to recover 700,000 tonnes of CO₂ each year and feed it back into the gas field. This process prevents the greenhouse gas from escaping into the atmosphere.
↳ GasstoragetanksatEurope’slargestnaturalgasliquefactionplant,ontheislandofMelkøyaofftheNorwegiancoastnearHammerfest.
LindeAnnual2011 2. Extracting fossil fuels.18
2
2012.Commercialextractionandliquefactioncouldthenstartin2016.
Naturalgasisakeysteppingstoneontheroadtosustainable,environmentallysoundenergysup-plies.AndfloatingLNGfactoriesareoneofthebuild-ingblocksthatwillhelpenergycompaniesmakethemostofthiscrucialresource.
expertsalsoestimatethataround920trillioncubicmetres of natural gas is stored in unconventionalreservesacrosstheglobe.
Europeisalsohometounconventionalnaturalgasreservesofferingsizeablemarketpotential. Theseshalegas reservesare locked inalmost imperme-ablestoneandcoalseams,themostsignificantofwhicharelocatedinPoland,France,NorwayandtheUkraine.ReserveshavealsobeenfoundintheUK,theNetherlandsandGermany.
Backedbyitsexpertiseinextracting,liquefyingandstoringnaturalgas,Lindeisideallyplacedtocap-italiseonthisglobalgrowthmarket.
Separating nitrogen from natural gasLindehasdevelopedanitrogenrejectionunit(NRU)forLNGplants,whichalsohasthepotentialtoopenupreservespreviouslyregardedasuneconomical.Itdoesthisbyremovingalmostallthenitrogenfromnaturalgasstreams,enablingittomeettherequisitequalitystandards(lessthan1percentnitrogencon-tent)withahighenergydensity.
Attheendof2011,Lindesuccessfullystartedpro-ductionatanaturalgasliquefactionplantequippedwithanNRU.TheGroupbuiltthefacilityforitscus-tomerWoodside,Australia’slargestcrudeoilandnat-uralgascompany.TheplantprocessesnaturalgasfromthePlutoandXenafieldsoffthecoastofwest-ernAustralia.Thenaturalgasinthesereservescom-prisesover6percentnitrogen.Rectificationcolumns(seeglossary)intheNRUremovethenitrogenfromthenaturalgas,leavingitwithanitrogencontentoflessthan1percent.
ThenewplantputsLindeinastrongpositiontowinfuturecontacts inthisgrowthmarket.Expertsbelievethatmoreandmoredeveloperswillbeturn-ingtoreserveswithahighnitrogencontentinthecomingyearsinordertomeetrisingglobaldemandfornaturalgas.
Looking to the future with floating LNG factoriesNaturalgasextractionisnotlimitedtoextremecli-matessuchastheBarentsSea.Infuture,extractionwillalsomovefurtherawayfromcoastalwatersintotheopensea.Yetmanyreservoirsareeithertoofarawayfromlandforpipelinestobelaidorarenotlargeenoughtobeconsideredeconomicallyviable.Lindeand itsprojectpartnerSBMOffshore (theNether-lands)areworkingonasolutiontothesechallenges.ThetwocompaniesaredevelopingfloatingLNGfac-tories,whichcanhelpmakesmaller,isolatedreservesmoreeconomicallyviable.
InJune2011,LindeandSBMsignedacooperationagreementwiththeThaipetroleumgroupPTT(Petro-leumAuthorityofThailand)todevelopafloatingLNGfacilityintheTimorSea,northofAustralia.Thefacil-itywillliquefynaturalgasfromthreefields.Oncethescopeofthereserveshasbeenconfirmed,theproj-ectwillmoveintotheconcreteplanningphase.Thefinalinvestmentdecisionisexpectedattheendof
↳ (top)Linde’snaturalgasliquefactionplantislocatedofftheNorwegiancoastontheislandofMelkøya,nearthecityofHammerfest.
↳ (bottom)Atfullcapacity,aroundsixbillioncubicmetresofliquefiednaturalgaswillbeshippedfromhereeachyear.
Extreme→technology.
Building Europe’s largest natural gas liquefaction plant in the icy climes of northern Norway brought its own people and tech-nology challenges. The facility is now a reference project for future plants in the growing global LNG market.
19
→ Chapter 3
Usingnaturalgasintelligently.Cost-effective, climate-friendly solutions.
3
Linde Annual 2011 3.→Using→natural→gas→intelligently.20
World’s largest air separation plant contract.The world’s largest gas-to-liquids facility went on stream in 2011 in the State of Qatar. Each day, the plant converts 140,000 barrels of natural gas into liquid hydrocarbons. Eight large air separation plants built by Linde supply the facility with the oxygen it needs – around 860,000 cubic metres per hour.
21
Liquefied natural gas – around the world in tankers.Linde has opened its first LNG terminal, thus rounding off its LNG engineering portfolio. Since May 2011, Linde has been supply-ing the entire Baltic Sea region with liquefied natural gas from its Nynäshamn terminal in southern Sweden. The gas is liquefied at Linde’s Stavanger LNG facility and shipped to the terminal in stor-age tanks. Here it is stored for onward transport in a tank capa-ble of holding up to 20,000 cubic metres of LNG – in other words, around twelve million cubic metres of gas.
3
Linde Annual 2011 3.→Using→natural→gas→intelligently.22
23
LNG worldwide
No need for pipelines.Liquefyingnaturalgasreducesitsvolumebyafactorof600,makingliquefiednaturalgas(LNG)anincreasinglyinterestingcommodity.Transport-inggasbypipelineisonlyeconomicallyviableuptoadistanceofaround3,000kilometres.LNG,however,canbetransportedacrosstheglobebyshipatatemperatureofminus162degreesCelsius.AccordingtoastudycarriedoutbytheCaliforniaEnergyCommission,therearenaturalgasliquefactionandexportmarineterminalsin15countries.Incontrast,thereare60importterminalsspreadacross18differentcountries.TheCommissionalsoreportsthat,inadditiontotheseexistingterminals,65liquefactionmarineterminalsandapproximately180regasificationter-minalprojectshaveeitherbeenproposedorarecurrentlybeingconstructedaroundtheglobe.
Across→the→globe→by→tanker.(Source: Linde Technology, 01.2011)
Alaska,→USA
Norway
Qatar
Abu→Dhabi
Nigeria
LibyaAlgeria
Trinidad&→Tobago
Oman
MalaysiaBrunei
Indonesia
Australia
Linde Annual 2011 3.→Using→natural→gas→intelligently.24
3
LNG hubs
The benefits of small and mid-sized LNG plants.Lindecoversthefullcompetencechainforsmallandmid-sizedLNGplants.Thismarketsegmentisexpanding,asmorecompactandmicrodesignsoffernumerousbenefitssuchasshortplanningandconstructiontimelines.Theycanalsobeusedtoturnsmall,isolatedreservesintoeconomicallyviablesourcesoffuel,and,thankstotheirdimensions,canbebuiltclosetoindustrialparksandcities,thusshorteningthedistancetocustomers.Yetregardlessofsize,theirCO₂balancemakesthemarealbonusfortheenvironment.
Reference→plants:→selected→Linde→LNG→projects→across→the→globe.
Norway
Sweden
China
Australia
NynäshamnStavanger
Ji→Munai
Shan-Shan
Kwinana
Dandenong
25
Bridgingtomorrow’senergysupplies.
DStavanger liquefaction plant set to expandThenaturalgasfortheterminalinSwedenissourcedfromtheStavangerLNGplantinNorway.LindebuiltthisplantforthecompanySkangassASandputitonstreamattheendof2010.Itproduces300,000tonnesofLNGeachyear.Aroundonesixthofthisistrans-portedbytankertoNynäshamn,whereitisdistrib-utedbyLindethroughouttheBalticSearegion.
AttheheartoftheNynäshamnterminalisadou-ble-walledconcretetankwithadiameterandheightofalmost35metresanda storagecapacityofupto20,000cubicmetresofLNG.Thiscorrespondstoaroundtwelvemillioncubicmetresofgas,asLNGregasifiestosixhundredtimesitsliquidvolume.AsSwedendoesnothaveapipelinenetworktotrans-portthegas,theLNGispumpedintostoragetanksontrucksatatemperatureofminus162degreesCelsiusandeithertransporteddirectlytocustomersortoapipelinelinkwhereitcanbefedintoanexistinggas
emandfornaturalgas isrisingsteadilyworldwide,driven primarily by thefactthatitissignificantlykindertotheenvironmentthancrudeoilorcoal,and
releasesaround30percentlesscarbondioxidewhenburnt.
Thisupwardtrendisalsomobilisingtheliquefac-tionmarketasitfuelsdemandforplantstoliquefynaturalgas.
Sweden’s first LNG terminal at NynäshamnAsaleadinggasesandengineeringcompany,Lindeisideallyplacedtocapitaliseonthistrend.Globalmar-ketreachcoupledwithawideportfolioofproprie-tary,energy-savingliquefactiontechnologiesmeansthecompanycoverseverystepinthenaturalgaspro-cessingchain.
InMay2011,Lindeclosedthelastgapinthelique-fiednaturalgas(LNG)valuechainwhenitstartedpro-ductionatSweden’sfirstLNGterminalinNynäshamn,tothesouthofStockholm.TheGroupusesthefacilitytosupplyanumberofcustomers,includingtheneigh-bouringcrudeoilrefineryNynas.Inordertoprocesscrude,theNynasrefineryneedshydrogengas,whichitpreviouslyproducedfromnaphtha.Now,however,ithasswitchedtonaturalgasasfeedstock,reducingcarbondioxideemissionsbyupto58,000tonnesperyear.EnergycompanyStockholmGas isalsousingLNGfromtheterminaltoimproveitsclimatebalanceandexpectstocutitsannualCO₂footprintbyaround50,000tonnes.
Naturalgasisbecominganincreasinglyimportantenergycarrierandindustrialrawmaterialtheworldover.Thankstomatureliquefaction,storageandtransporttechnolo-gies,itcannowbedeliveredanywherearoundtheglobe–eventolocationsnotcon-nectedtoapipelinegrid.Buildingonitsowntechnologies,Lindemasterseverystepofthenaturalgasvaluechain,fromliquefactionthroughtransporttosafedeliveryatthefinalpointofuse.
Impressive→dimensions.
With a storage capacity of up to 20,000 cubic metres, the Nynäs-hamn terminal is the largest of its kind in Europe.
–30%CO₂ emissions when fossil fuels are replaced with natural gas.Natural gas is an environmentally sound alternative to other fossil fuels such as diesel, petrol or oil.
LindeAnnual2011 3. Using natural gas intelligently.26
3
grid.Atthesepoints,theLNGiscarefullyheatedinLinderegasificationplants,fromwhereitisdistrib-utedtoendcustomers.
TomeetthesteadyriseindemandforLNG,Skan-gass AS and Linde intend to double productioncapacityattheStavangerliquefactionplantandtheNynäshamnterminal.
Mid-sized plants growing in popularityEvenfollowingtheplannedincreaseincapacity,thesetwofacilitieswillstillbeclassifiedasmid-sizedplants.Demandforfacilitiesofthissizeisrising,astheyoffer
numerousbenefitsoverlarger,world-scaleprojects.Theycanbebuiltcloseto industrialparksandcit-ies,thusshorteningthedistancetocustomers.Theycanalsobeplannedandbuiltinshortertimeframes,turningsmall,isolatedreservesthatwouldotherwiseberegardedasimpracticalintoeconomicallyviablesourcesofgas.
Lindeoccupiesastrongpositioninthismarket,asitcoversalllinksinthetechnologyandcompetencechainrequiredtoengineerandequipmid-sizedLNGplants.Thecompany’spatentedcoolingprocess,forexample, consumes significantly lessenergy thanconventionalmethods.
Powering ships with LNGStrictenvironmentalregulationsinScandinaviaalsomakeLNGproducedattheNynäshamnterminalanincreasinglypopular,climate-friendlyfuel.TaxisatStockholmairport, forexample,musthavehybrid,electricorgasdrivetrains.InNorway,legislationstip-ulates thatcar ferriesmust runonnaturalgas.By2013,40shipswillbepoweredbyLNG,andmostofthesewillbeequippedwithLindetechnologies.
Ingeneral,theinternationalshippingbusinessismovingawayfromharmfulheavyoilinfavourofnatu-ralgasinordertosignificantlyreduceCO₂,sulphurand
+10%demand for liquefied natural gas each year.LNG is easier to transport than conventional natural gas, mak-ing it an increasingly popular option.
Putting→an→end→to→boil-off→losses.
More and more LNG tankers are being equipped with relique-faction units, a technology that enables evaporated gas to be reliquefied in transit. In tankers not equipped with these units, up to 3 percent of the LNG payload can boil off during a twenty-day journey.
27
11– 23
Linde’smicro-LNGplantinChinchilla(Queensland)usescoalseamgasasfeedstock.ThegascontainsCO₂,sulphurandmoisture,allofwhichhavetoberemovedbeforeitcanbecooledandliquefiedinspe-cialheatexchangers.
The plantwhich Linde put on stream inWest-bury(Tasmania)inJanuary2011ispartofasupplynetworkforregionalhaulagecompaniesinthetim-berindustry.Thecompanieswillhaverecoupedthecostofconvertingvehiclesfromdieseltonaturalgaswithinjustthreeyears,asnaturalgascostslessthandieselandLNGengineslastlonger.
Oxygen for GTL productionThe huge potential of natural gas as a source ofenergyisparticularlyevidentatthePearlgas-to-liq-uids(GTL;seeglossary)plantoperatedbyQatar-ShellGTLLtd.inRasLaffanIndustrialCity,Qatar.Thisisthelargestintegratedcomplexofitskindintheworld.Atfullcapacity,itproducesaround140,000barrelsofliquidhydrocarbonsperdayfromnaturalgas.Theseincludenaphtha,GTLfuels,paraffin,keroseneandlubricants.Theplantalsoproducesaround120,000barrelsofcondensate,liquidpetroleumgasandeth-aneperday.
Theethaneisprocessedintoethylene,whichisusedatthesitetomakeplastics.
Lindehasbuilteight largeair separationunitsforthePearlcomplexonbehalfofQatar-ShellGTLinrecentyears.Atfullcapacity,theseunitswillbepro-ducingaround860,000cubicmetresofoxygenperhourfrommid-2012.Theoxygenwillbeusedacrossthewidestrangeofproductionprocessesatthecom-plex.Lindewasawardedthecontractin2006 –thelargestevertohavebeentenderedforairseparationplants.
Workonthisuniquenaturalgasandchemicalcom-plexstartedinFebruary2007.Attheheightofcon-structionactivity,upto52,000peoplefromaround50countrieswereworkingonthePearlGTLsite.Mostoftheworkwascompletedbytheendof2010andthefirstnaturalgasfromtheoffshorefieldstartedflow-ingintotheplanton23March2011.ThefirstfourairseparationgiantswentonstreaminMay2011.
ThenaturalgasforthecomplexisextractedfromtheNorthField(60kilometresoffthecoastofQatar)bytwodrillingplatforms.Thefieldcontainsaround15percentofallknowngasreserves,makingitoneofthelargestgasdepositsintheworld.
nitrogenoxideemissions.In2015,sulphurthresholdsformarinetrafficintheNorthandBalticSeaswillbeloweredfromtoday’s1.5percentto0.1 percent.Andthis0.1percentsulphurthresholdalreadyappliestoshipsatberthinEuropeanportstoday.
Majorcruiseshipoperatorsandwell-knownship-yardssuchasMeyerWerft(Germany)arealsoassess-ing the environmental benefits of LNG-poweredenginesfornewships.
Ifnaturalgasistocapturetheshippingmarket,however,itmustbebackedbyaglobalnetworkofport-side LNG terminals. And Linde’s terminal inNynäshamnisanimportantreferenceprojectforjustsuchanetwork.
LNG for haulage in AustraliaInAustralia,LindeisexploringthebenefitsofLNGforlong-haulroadtransport.AnetworkofLNGfuel-lingstationsisspringingupalongthecountry’seastcoastandontheislandofTasmania,enablingdriversofheavygoodsvehicles(HGVs)tocapitaliseonthiscomparativelyclimate-friendlyandpredictablypricedfuel.
Toadvancethisnetwork,Lindehasalreadybuiltthree smaller-scale facilities knownasmicro-LNGplants.TheGroupisalsomodernisingitsDandenongplantnearMelbourne.Thefacilityhasbeeninopera-tionforoverthirtyyearsandwillnowseeitsproduc-tioncapacityincreaseto100tonnesofLNGperday.
At→home→on→land→and→sea.
Liquefied natural gas is a particu-larly promising fuel for marine traffic. Increasingly strict environ-mental regulations are prompting a growing number of shipping companies to consider switching to more environmentally sound LNG-powered engines.
Promising market.Global demand for LNG plants (EUR billion).
Source: Linde estimates.
3 – 4
2015 2020 2030
6 – 10
20
10
0
LindeAnnual2011 3. Using natural gas intelligently.28
3
New source of energy for Southeast AsiaLNGisbecominganincreasinglyimportantsourceofenergy,especiallyinthefast-growingregionofSouth-eastAsia.Therapidpaceofindustrialisation,risingoilpricesandtheneedtoextractresourcesfromremoteregionsandislandsareacceleratingtheadoptionofLNGasasourceofelectricity,inparticular.Herealso,reservesthathadpreviouslybeenseenaseconomi-callyunviablearenowmovingintofocusthankstosophisticatedextraction technologies, liquefactionprocesses and thepossibility of transport by sea.Taxincentivesfromgovernmentslookingtopromotedomesticenergyresourcesandreducedependencyonforeignimportsareprovidingadditionalimpetus.
Theneedforenergyisrisingsharplyacrosstheminingindustry ineasternIndonesia,forexample.Infuture,therawmaterialsextractedherewillhaveto be processedwithin the country before beingexported. The spotlight is increasingly shifting tolocal,strandedgasfields(seeglossary)andlique-factiontomeettheserisingenergyrequirements.
LindeandPertagas(PTPertaminaGas)arecur-rentlyassessingtheeconomicviabilityofamid-sizedLNGplantontheislandofPulauDuatocapturegasfromtheSalawatifield.Theplantwouldproduce300tonnesofLNGperdayandbeequippedwitha7,500cubic-metrestoragetankandadockingareaforships.TheLNGwouldbetakentotheislandofHalmahera,whereitwouldbeusedtogenerateelectricityforthenickelprocessingindustry.
SimilartoIndonesia,Malaysia,VietnamandSingaporearelookingtoopenuppreviouslyinaccessiblenatu-ralgasreserveswiththehelpofsmallandmid-sizedLNGplants.
AsaproducerandsupplierofLNG,LindeisactivelyhelpingtodevelopthemarketinSoutheastAsia.Thecompany’s energy-efficient technologies play animportantroleinenablingthesecountriestocapi-taliseontheirnaturalresourceswithoutharmingtheenvironment.
International→team.
At the height of construction activity, 52,000 people from 50 countries were working on the Qatar site.
High→output.
The GTL plant in Qatar produces around 140,000 barrels of liquid hydrocarbons per day, including naphtha, GTL fuels, paraffin, kero-sene and lubricants.
860,000m³oxygen produced each hour at eight air separation plants in Qatar.This enables Linde to meet the oxygen needs of the world’s largest gas-to-liquids plant in Qatar.
29
↳ CO₂ speeds up plant growth in Dutch greenhouses.
4
30 Linde Annual 2011 4.→Managing→CO₂→the→innovative→way.
→ Chapter 4
ManagingCO₂theinnovativeway.Sustainableandhigh-yieldopportunities.
31
Recovering CO₂ emissions to promote plant growthEachsummer,350,000tonnesofcarbondioxidefromaShelloilrefinerynearRotterdamarefedintohundredsofDutchgreenhouses.Theannualgreenhousegassav-ingsfromthisintelligentrecyclingsolutioncorrespondtotheCO₂emissionsofalargeWesternEuropeancity.AsmallervolumeofrecoveredCO₂isalsosuppliedtothefoodindustry,whereit isusedtokeepproducts
fresh.AsthegreenhousesdonotrequireCO₂duringthewinter,Linde–throughtheOCAPjointventure–iscurrentlyworkingonwaysofstoringthewinterstreamindepletednaturalgasfieldssouth-eastofRotterdam.Thesestoreshavethecapacitytoaccommodateemis-sionsforthenextthirtyyears.
↳ Tomatoes(shownhereincrosssection)needanoptimumsupplyofcarbondioxide.
LindeAnnual2011 4. Managing CO₂ the innovative way.32
4
↳ Stronger,bigger,greener–cucumbers,tomatoesandlettucegrowfaster,yieldlargercropsandaremoreresilientthankstoCO₂.
33
↳ Algae are cultivated in open ponds, where they are fed with light and CO₂.
LindeAnnual2011 4. Managing CO₂ the innovative way.34
4
FedonadietofsunlightandCO₂,algaeproduceoxygenandgreencrude.AlgaefarmersthereforeneedlargeamountsofCO₂.
CO₂in–fuelout.
↳ Lindepartner:AnalgaefarmownedbyUScompanySapphireinSanDiego(California).
35
Unexpected, promising new talentBlue-greenalgaeproduceapproximately350litresofethanolfromonetonneofCO₂–anidealclimate-neu-tralfuelforthecarsoftomorrow.LindeandUSalgaeexpertAlgenolhaveformedaresearchcollaborationtounlockthepotentialstoredinthesemini-factoriesfromthesea.Linde’sgasexpertsareresponsibleforcaptur-
ing,scrubbingandtransportingtheCO₂.TheexpertsatAlgenolaremaking thecyanobacteriamoreeffi-cient.ThenewhybridalgaerecycleCO₂andconvertittoenergy.Theyalsoreplacefossilfuels,whichmeanstheyhaveanegativeCO₂balance.
↳ Microscopicimageofablue-greenalgae(cyanobacterium).
LindeAnnual2011 4. Managing CO₂ the innovative way.36
4
↳ As traffic increases, so does the need for new, more eco-friendly fuels such as algae-based bioethanol.
37
Carbondioxide(CO₂)isanaturalpartofouratmosphere.Itplaysavitalroleinfoodproductionandmanyotherindustrialprocesses.YetCO₂isalsoresponsibleforclimatechange.Whichiswhyweneedtoreduceglobalemissionsofthisgreenhousegasandlearntoreuseitintelligently.LindehasthetechnologiestoachievethesegoalsalongtheentireCO₂valuechain.
Reduce,reuse,restore.
↳ CoalpowerwithreducedCO₂emissions–oxyfuelpilotprojectinSchwarzePumpe,Germany.
LindeAnnual2011 4. Managing CO₂ the innovative way.38
4
Vattenfall→tests→oxyfuel→process→with→support→from→Linde.
Oxyfuel technology is an innova-tive example of CO₂ recovery dur-ing energy production. It in volves injecting pure oxygen instead of air into the coal combustion furnace. The resulting CO₂ can be captured and sequestered.
ccording to the Interna-tionalEnergyAgency(IEA),global energy demand isset to double by 2050 –fuelledbydynamicindustri-alisationinemergingecon-omiessuchasChina,Indiaand Brazil. To meet thisdemand, fossil fuels will
havetoremainpartoftheenergymixfordecadestocome.Thiscallsforinnovativetechnologiesthatallowfossilresourcestobeharnessedwithaslittleimpactontheclimateaspossible.
CO₂managementprocessesdevelopedbyLindeengineersandtechniciansarealreadymakingavitalimpactherebyenablingenergytobeefficientlygen-eratedandconsumed.
Separating CO₂ in power plantsPre-combustioncaptureremovesCO₂fromfuelsbeforecombustion.Ittakesplaceinacombinedcyclepowerplant,alsoreferredtoascombinedcyclegasturbine(CCGT),andinvolvesaprocesscalledintegratedgas-ificationcombinedcycle(IGCC;seeglossary).Duringthisprocess,pureoxygenisusedtoturnpulverisedcoalintoasynthesisgas,primarilycomprisingcarbonmonoxideandhydrogen.Inasecondstep,steamisusedtoconvertthemajorityofthecarbonmonox-ideintocarbondioxideandadditionalhydrogen.Thecarbondioxidecanbeeasilyremovedbyscrubbing,allowingittobedesulphurisedandcompressedorliquefied.Inthisstate,theCO₂canthenbereusedorstored.
Duringoxyfuel combustion, CO₂ is separated fromthefluegasesthatareemittedwhencoalisburnt.Theseemissionsprimarilycomprisecarbondioxideandsteam.Bysimplycoolingthefluegases,therela-tivelypureCO₂canbeeasilyseparatedandcapturedfromthesteam,allowing it tobecompressedandtransportedtoastoragesite.Theoxygenusedduringcombustionisproducedinanupstreamairseparationplant.Themajorityofthenitrogen-freefluegasisfedbackintothefurnacewhereitisusedtoregulatetheflame.Theoxyfuelprocessgenerateshightempera-
tures–afurtherbenefitthatincreasespowerplantefficiency.
Linde has joined forceswith Vattenfall EuropeTechnologyResearchGmbHtofurtherdeveloptheoxyfuelprocess.Thisextensivetechnologypartner-shipfocusesontestingthecombustionprocedureforligniteandanthraciteanddevelopingthetechnologyforuse in large-scalepowerplants.Vattenfallhasbeenoperatinga30megawattpilotfacilitysinceSep-tember2008atitslignitepowerplantsiteinSchwarzePumpe,intheGermanstateofBrandenburg.Lindedeliveredawiderangeofcomponentsforthisprojectanddesignedtheoverallprocessarchitecture.SomeofthecarbondioxidefromtheSchwarzePumpeplanthasalreadybeensuccessfullycompressedaspartoftheCO₂MANresearchprojectinKetzin(Brandenburg).
In2011,Lindewasawardedafurthercontractforcarboncaptureandstorage, this time in Italy.ThecompanywillbesupplyingenergygroupENELSpAwithCO₂scrubbing, liquefactionandstoragetech-nologyforitscoal-firedpowerplantFedericoII,nearthecityofBrindisi.TheplantwillserveasapilotCCSproject fora larger facility in thePortoTollecoal-firedpowerplant.ItisbeingfundedbytheEuropeanUnion.
A
Source: Linde estimates.
Promising market.Global demand for CO₂ networks (EUR billion).
15 – 25
2015 2020 2030
1
20
10
0
+20to40EUR billion demand for CCS technologies between now and 2030.The market for carbon capture and clean coal is extremely promising. Experts predict that the global market will grow to between EUR 20 and 40 billion 2030.
39
CO₂ delivery
Caprock
Caprock
Sandstone/CO₂ reservoir
800 m
Sens
ors
Sens
ors
←←←
←←←
CO₂ reservoir (filled)
CO₂ CO₂
Inje
ctio
n an
d co
mpr
essi
on
CO₂MAN→research→project
Since June 2008, the CO₂MAN proj-ect has been pumping 1.5 tonnes of CO₂ per hour into plutonic rock through arm-width pipes at a pilot site for CO₂ storage in Ketzin. The CO₂ is injected into a saline aquifer featuring porous sandstone reser -voirs filled with highly concen tra-ted salt water. If the gas is injec-ted at high enough pressure, some of it dissolves into the water. The rest of the CO₂ forces the water out through the pores in the rock. Measurements made here will give the first detailed picture of how CO₂ dissipates underground. The most important question of all is whether the final storage site is leak-proof. The prevailing view among geologists is that the layer of plaster and clay that caps the several square-kilometre sandstone formation should be completely impenetrable, even if it had to cope with ten times the planned volume of 60,000 tonnes of CO₂.
The majority of the CO₂ for Ketzin is sourced from the Leuna chemical park, 175 kilometres away, where it occurs as a by-product of ammonia synthesis. Linde purifies and treats the CO₂ in a multi-step process, and lique-fies it at temperatures of between minus 35 and minus 25 degrees Celsius. The Group then transports the liquid CO₂ by truck to Ketzin, where it is temporarily stored (as a liquid) in tanks. The CO₂ is gasified before being pumped 700 metres below ground at a pressure of between 70 and 100 bar.
Post-combustion CO₂ capturePost-combustionCO₂captureusesscrubbingagentstoseparatecarbondioxidefromthefluegasesofcon-ventionalcoal-firedpowerplantsfollowingdesulphu-risation.Thisistheonlyprocessthatcanberetrofittedtoexistingpowerplants,andisthereforeparticularlyimportantforclimate-friendlyenergysuppliesinthenearfuture.
Themostimportantcomponentinpost-combus-tion scrubbing is the absorber. This iswhere thehot,desulphurisedfluegascomesintocounter-flowcontactwithascrubbingagent.Thisaqueoussolu-tioncomprisesamines,agroupoforganicsubstancesthatabsorbtheCO₂inthegasstream.Oncethefluegashaspassedthroughtheagent,itonlycontainslowlevelsofCO₂.Beforeleavingtheabsorber,itissprayedwithwatertoremoveanyremainingtracesofthescrubber.Thefluegasisthenreleasedintotheatmosphereviachimneystacksorcoolingtowers.ThescrubbedCO₂isheatedinadesorberandremoved
Europe’s largest off-shore CO₂ injection projectLindeisinvolvedinanotherlandmarkprojectofftheNorwegiancoastnearHammerfest,attheliquefac-tionsitefornaturalgasextractedfrombelowtheBar-entsSea.LindeisnowliquefyingtheCO₂separatedfromthenaturalgasstreamandfeedingitbacktowhereitwasoriginallysourced,theSnøvhitnaturalgasfield(seepage18).ThismethodisusedtostorearoundhalftheCO₂generatedatthesite(approxi-mately700,000tonnesayear)2.6kilometresundertheoceanfloor.Onceunderground,theCO₂bondswiththerockandissafelyencapsulated,over100kilometresfromthenexthumansettlement.
↳ PilotCO₂scrubbingplantoper-atedbyRWE,BASFandLindeinNiederaussem,Germany.Thepartnersexpecttheprocesstobecommerciallyviableforlig-nitepowerstationsinGermanyby2020.
–90%CO₂ in power plant flue gases.The post-combustion process separates carbon dioxide after desulphurisation. Once this has been done, the majority of the flue gas can be stored underground. Post-combustion capture is currently the only CO₂ scrubbing process that can be retrofitted to existing power plants.
LindeAnnual2011 4. Managing CO₂ the innovative way.40
4
theOrganicCO₂ forAssimilationbyPlants (OCAP)jointventure,LindeandtheconstructioncompanyVolkerWesselsareworkingtogethertosupplyover550greenhouseswithCO₂.TheCO₂issourcedfromaShellrefinerynearRotterdamandpumpedtocustom-ersviaan85-kilometrepipelinelinkedtoa300-kilo-metredistributionnetwork.Over350,000tonnesofCO₂arerecycledinthiswayeachyear.
Thegaspromotesphotosynthesis,enablinggreen-houseoperatorstoshortengrowthtimesfortoma-toes,cucumbers,lettucesandothertypesofvegeta-ble.Beforethisinitiative,operatorsusedtogeneratetheextraCO₂themselvesbyburningnaturalgasintheirownfurnaces.
UsingCO₂fromtherefineryeliminatestheneedtocombustaround105millioncubicmetresofnatu-ralgasandavoids190,000tonnesofCO₂emissionseachyear–afootprintthatcorrespondsroughlytotheannualemissionsofaEuropeancitywith150,000inhabitants.
Greenhouseoperators,however,onlyneedtheCO₂fromtherefineryinsummer.Inwinter,theycanusethecarbondioxidegeneratedfromtheheatingsys-temstheyusetoheattheirgreenhouses.TheOCAPpartnersarethereforelookingtopumpexcesscar-
fromtheliquid.Thescrubbingagentisthencooledandpumpedbacktotheabsorberforanotherscrub-bingcycle.
EnergyproviderRWEPowerhasbeentestingthistechnologysincesummer2009inapilotfacilityatitslignite-firedpowerplantinNiederaussem,intheGer-manstateofNorthRhine-Westphalia.Theprocesscanremoveover90percentofCO₂fromapowerplant’sfluegases,enablingittobestoredunderground.
LindehasaccumulateddecadesofexperienceinCO₂scrubbingthroughitscollaborationwithvariouscompaniesfromthechemicalindustry.Since2007,thecompanyhasbeenpartneringcloselywithRWEandthechemicalgroupBASFtorealisethepilotCO₂scrub-bingplant inNiederaussem.Lindeconstructed thescrubbingunitfortheRWEpowerplant,whileBASFprovidednewsolventsforlong-termteststodeter-minethemostefficientmethodofcapturingcarbondioxide.Allthreepartnersaimtomakecarboncap-turecommerciallyviableforlignitepowerplantsinGermanyby2020.TheseplantsareamajorsourceofenergyinGermany.
TheCCSandcleancoalmarkethashugepotential.ExpertspredictthattheglobalmarketwillbeworthbetweenEUR20and40bnby2030.
PartofthisgrowthwillbefuelledbyNorthAmer-ica,wheredemandforcleancoalsolutionsisrisingsteadily.Lindeisalsoadvancingcarboncapturetech-nologiesforcoal-firedpowerplantsintheUS.TheUSDepartmentofEnergy(DoE)isprovidingUSD15millioninfundingforapilotplantinWilsonville,Ala-bama.From2014onwards,thefacilitywillbeusedtotestinnovativeCO₂scrubbingprocessesaimedatidentifyingthemostenergy-efficientandcost-effec-tivecarboncapturemethods.Lindeplanstoseparateat least90percentofthecarbondioxidefromtheplant’sfluegaseswithoutincreasingenergycostsbymorethan30percent.
Speeding up plant growth with CO₂Aproject in theNetherlands is showing just howuseful recycledCO₂canbe.Under theumbrellaof
↳ (left)GreenhousesrequirealotofCO₂.Lindeensuresasteadysupply.
↳ (right)ExemplaryCO₂infra-structure:CarbondioxidefromarefinerynearRotterdamistransportedtoDutchgreen-housesviaadensenetworkofpipes.TheCO₂isusedtoincreaseplantyields.
–190,000tCO₂ each year thanks to Linde’s OCAP joint venture in the Netherlands.Carbon dioxide emitted from a Shell oil refinery near Rotter-dam is used for speeding up vegetable and plant growth in Dutch greenhouses. The amount of CO₂ recycled in this project corresponds roughly to the annual emissions of a European city with 150,000 inhabitants.
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The→Algenol→process.
Algenol cultivates the algae in special photobioreactors that allow sunlight to shine through, providing the bacteria with an energy source. The large oblong bags are filled roughly up to the quarter mark with the algae/ saltwater mixture. The heat of the sun causes a mix of ethanol and water to vaporise and collect in the space above the mixture. The gas can be collected at night when it cools, condenses and runs off along special grooves on the plastic surface. The liquid contains approximately 1 percent alcohol. The algae experts aim to produce up to nine litres of ethanol per square metre each year. Algae cultivation does not threaten land needed for food production, as facilities can even be built in desert regions.
releaseoxygenand,undertherightconditions,pro-ducebioethanol.
Theblue-greenalgaeareaparticularlyinterestingoptionforfuelastheycanprocesssignificantlymoreCO₂thanotherplants.Maizeplants,forexample,canbeusedtoproduce0.37litresofethanolpersquare
bondioxideintodepletednaturalgasfields.Thesestores have the annual capacity to accommodatearound280,000tonnesoveraperiodofalmost30years.Storagecapacityisevenexpectedtorisetoover 400,000 tonnes in a fewyears,when a fur-therreservebecomesavailable.OCAPaimstotrans-porttheCO₂totheemptynaturalgasfieldsvianewpipelinesandusecompressorstocondenseitforstor-age.ThefirstCO₂streamissettoenterthestoragesitesin2013.Inthelongterm,thepipelinenetworkcouldalsobeexpandedtosupportoffshorecarbonstorage.
CO₂ management for algae cultivationIntheUS,Lindeis involvedinanotherparticularlypromisingCO₂recyclingproject.Thegasisbeingusedinanumberofpilotplantstosupportthemetabo-lismofalgae thatproduceenvironmentally soundfuels(greencrude)andbasechemicals.Thesesalt-watermicroscopiccyanobacteria,alsoknownasblue-greenalgae,needjustsunlightandcarbondioxidetometabolise.Thesunlighttriggersphotosynthesis,causingthealgaetoinhaleCO₂anddrinkthesalt-water inwhichtheylive.Duringthisprocess,they
↳ Sophisticateddevelopmentprocess:Overalongseriesoftests,scientistshavecultivatedhybridalgaewithametabolismthatspecificallyincreasesbio-oilproduction.
9litresof ethanol per square metre of algae – Algenol and Linde’s shared vision.Genetically modified blue-green algae produce green crude when supplied with CO₂ from flue gases. Today, scientists can obtain 5.6 litres of bioethanol from an area of one square metre. Linde and Algenol aim to raise this to nine litres per square metre.
LindeAnnual2011 4. Managing CO₂ the innovative way.42
4
Widespreadcommercialadoptionofalgaeasacli-mate-friendlysourceofenergyhingesoneconomicviability.Inordertotestthisonalargescale,LindeenteredacooperationagreementwithUScompanySapphireEnergy,oneoftheworld’sleadingmanu-facturersofalgae-basedrenewablegreencrude.InMay2011,thetwopartnersagreedtoco-developacarbondioxidemanagementsystemforcommercial-scalealgae-to-biofuelplants.LindewillalsosupplyalloftheCO₂neededforSapphire’scommercialdemon-strationfacilityinColumbus,NewMexico.
SapphireEnergyhasdevelopeditsowntechnolo-giesfortheentirealgae-to-biofuelvaluechain,fromthebiologicalprocessandcultivationthroughharvestandextractiontorefining.Theresultinggreencrudecanbeusedtoproducefuelssuchaskerosene,dieselandpetrol–allofwhichcanbeusedwithoutdifficultyinexistinginfrastructuresandengines.Viewedalongtheentireprocesschain,greencrudegeneratedfromalgaereducesCO₂emissionsby70percentcomparedwithfuelsmanufacturedfromregularpetroleum.
TheglobalmarketfortheinstallationofCO₂man-agementnetworksisexpectedtorisetobetweenEUR15and25bnby2030.
Looking to a greener futureUsing CO₂ to produce regenerative fuels has thepotentialtosignificantlyreducegreenhousegases.Asinglecommercialalgae-to-fuelproductionfacil-itybasedonSapphire’smodelrequiresanestimated10,000tonnesofCO₂perday.Thiscorresponds toaround30percentofthecurrentmerchantmarketforCO₂intheUS.
metre.Incontrast,thesameareaofblue-greenalgaecancurrentlybeusedtoproduce5.6litres.Andsci-entistsaimtoincreasethistoninelitrespersquaremetreinthefuture.
LindeisworkingwithUScompanyAlgenolBiofu-elstoprovidethemostcost-andenergy-efficientCO₂managementsystemforthealgaefarmsoftomor-row. Theaimof the collaboration is to scrub fluegasesfromcoal-firedpowerstationsandrefineriestojusttherightpoint,sothatthemicroorganismsdonotdie.Everyadditionalstep–whetherpurification,compressionorliquefaction–consumesenergyandincreasesthecarbonfootprintoftheentireprocess.TheultimateaimistoachieveanegativeCO₂balance,ensuringthattheprocessremainsecologicallyandeconomicallyviable.
ScientistsatAlgenolBiofuelshavedevelopedaparticularlyefficienttypeofalgae.Unlikeconven-tional species, this variety also produces ethanolwhenexposed toplentyof sunlight,andsecretesthisintotheseawaterculture.Thereisamajorbene-fit to this direct process, as the ethanol can beobtainedstraight fromthegreensolutionwithouthavingtoharvestthealgae.Thiskindofalgaecanproduce approximately 350 litres of ethanol fromonetonneofCO₂.
↳ SapphireEnergy:Thebio-oilorgreencrudeproducedintestlabscanbeusedtomakefuelssuchaskerosene,dieselandpetrol.
–70%CO₂ emissions with green crude. Generating biofuel from algae cuts CO₂ emissions by 70 percent compared with fuels obtained from conventional crude oil.
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↳ Full of energy: Solar modules cover the facade of Suntech’s headquarters in Wuxi. Linde supplies the Chinese solar cell manufacturer with speciality gases.
5
Linde Annual 2011 5.→Growing→popularity→of→renewable→energies.44
Growingpopular-ityofrenewableenergies.Unlimited, widely available riches.
→ Chapter 5
45
Steady→source→of→power→from→space.Unlike fossil fuels, solar energy is unlimited in sup-ply. Solar power does not release greenhouse gas emissions or damaging soot particles when used. Linde has been working with a network of solar cell manufacturers to develop a procedure that will make
tomorrow’s solar technology even more efficient and economically viable. Manufacturers can now signifi-cantly cut the amount of emissions released during energy-intensive solar cell production by using the environmentally neutral gas fluorine.
Solar
LindeAnnual2011 5. Growing popularity of renewable energies.46
5
1,45915,655
195,945
9,492
151,995
6,980
115,325
5,399
83,965
3,961
60,790
2,842
39,531
2,261
22,900
1,790
200020
082015
2007
2014
2006
2013
2005
2012
2004 2011
2003
2010
2002
2009
2001
Global demand for solar energy up to 2015 (gigawatts).
→→EU
→→Japan
→→North→America
→→Rest→of→the→world
→→APEC
→→China
APEC = Asia-Pacific EconomicCooperation
Source: EPIA, Global Market Out-look for Photovoltaics until 2015.
The→growing→global→solar→market.Photovoltaic technology is becoming an increasingly competitive and indispensable source of energy across the European Union. On the global stage, solar energy is also gaining in importance. Innova-tions are making production processes more efficient
and advancing this industry. In particular, shrinking manufacturing costs are making this natural power source an increasingly attractive option for investors and national energy providers.
Energy
47
Harnessing→the→potential→of→waste.Not all waste is bad waste. Organic waste, for exam-ple, can be an extremely useful raw material. The warm, damp, anaerobic conditions in compost con-tainers provide the perfect environment for landfill gases. Bacteria convert the waste into methane, CO₂
and other substances. Methane is the most energy-rich of these by-products – one cubic metre has an energy content of almost ten kilowatt hours. New Linde technologies enable methane to be turned into an environmentally friendly biofuel.
Waste
LindeAnnual2011 5. Growing popularity of renewable energies.48
5
Green→cycle.Landfill methane is compressed, purified and cooled at Linde’s facility near San Francisco. It is then liq-uefied at a temperature of minus 162 degrees Cel-sius and transported to local fuelling stations. The biogas generated in this way is significantly cleaner and even burns more quietly than diesel. It releases
90 percent less particulate matter and considerably less nitrogen oxides and sulphur dioxide into the atmosphere. And as the fuel is generated and pro-cessed locally, it eliminates the need for long deliv-ery routes.
Management
Waste management cycle.
→→Gas
→→Waste
Source: Waste Management and Linde.
2.→Landfill→delivery
1.→Collection
7.→Refuelling
8.→Usage
3.→Storage6.→Liquefaction
4.→Gas→wells5.→Gas→purification
– 162°C
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Energy→carrier→of→the→future.Hydrogen is the most abundant chemical element in the universe. It is present in water and forms part of most organic compounds, so is practically unlimited in availability. It is represented by the chemical sym-bol H₂ and delivers more energy than an equivalent
weight of any other fuel. Hydrogen is an environ-mentally friendly option, especially if it is obtained using regenerative energies such as wind or bio-mass. It shows huge potential as a fuel for the trans-port sector.
Hydrogen
LindeAnnual2011 5. Growing popularity of renewable energies.50
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H₂→infrastructure.Together with Daimler, Linde will be setting up a fur-ther 20 hydrogen refuelling stations in Germany over the next three years, ensuring that the steadily grow-ing number of fuel-cell vehicles can be supplied with H₂ generated solely from renewable resources. The initiative will more than triple the number of public
hydrogen refuelling stations in Germany. The new facilities are planned for the existing hydrogen hubs of Stuttgart, Berlin and Hamburg, as well as along new, end-to-end north-south and east-west corri-dors. These corridors will then make it possible to travel anywhere in Germany with a fuel-cell vehicle.
Mobility
Expanding the H₂ infrastructure.
→ Hydrogen→cluster→with→→ fuelling→stations
→ Cluster→interconnects
Source: Linde.
Leipzig
Hamburg→region
Berlin→region
Munich→region
Nuremberg
Hanover
Karlsruhe
Kassel
Rhine-Ruhr→region
Frankfurt→region
Stuttgart→region→
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Agreenerfuturestartstoday.Inthefaceofgrowingglobalenergyrequirementsandcontinuedclimatechange,thequesttoobtainenergyfromrenewablesourcesisgainingmomentum.Linde’stechnologyportfoliocoversallthemainsustainablesourcingopportunitiesforpowerandfuel–fromsolarenergythroughbiogasandbiodieseltogreenhydrogen.
LindeAnnual2011 5. Growing popularity of renewable energies.52
5
increasesolarcellandmoduleefficiencyevenfur-ther.Thesharedaimofthesepartnersistomakesolarpowermorecost-effectiveandsolarcellmanufactur-ingmoreeco-friendly.
Theglobalmarketforgasesrequiredinsolarcellproductionisalsosettoexpandfurtherinyearstocome.ExpertsanticipatethatitwillbewortharoundEUR1bnby2015,withforecastsleapingtoEUR3bnby2030.
Hydrogen for GCL-Poly Energy in ChinaLindeopenedtwonewproductionplantsforhigh-purityhydrogeninmid-2011.LocatedinChina,thesewillsupplyGCL-PolyEnergy–oneoftheworld’slead-ingpolysiliconmanufacturersandChina’slargest–withhydrogen for itsproductionprocesses.GroupsubsidiaryGCLSolarhashadamanufacturingoutputofaround21,000tonnesofpolysiliconperyearsincetheendof2010.Ithasalsostartedsettingupsolar
nergygeneratedfromrenewableresources such as wind, water,sunlight, land heat and biogas(seeglossary) is set to play anincreasinglyimportantroleintheglobalenergymixofthefuture.Thecontributionofeachcarriertotheoverallmixwillvaryfromone region to another. Climaticconditionslikesolarintensityandwindstrengtharecrucialhere,as
areotherfactorssuchastheavailabilityofcultivablelandforenergycropsorwaterresourcesforhydro-powerplants.
Technical leaps in the development of solar powerSolarenergyisrapidlygrowinginpopularity,thankslargelytohugeadvancesintheenablingtechnolo-giescoupledwithefficiencygainsinproductionpro-cesses.In1974,themanufacturingcostofsolarcellswasmorethan100USDperWatt;expertestimatesfor2012placethisfigureat50cents.
Thin-filmtechnology(seeglossary)hasplayedasignificantroleinthisdevelopment,enablingmassproductionoflarge-scalesolarmodulesandrequir-ingjust1percentofthesilicon(seeglossary)usedtomanufactureconventional,polycrystallinesolarcells.Somemanufacturersexpectthatimprovedtechnolo-gieswillreduceproductioncostsbyafurther50per-centoverthecomingyears.
Lindeiscollaboratingwithinanetworkthatbringsleadingmanufacturersofsolarcellsandproductionfacilitiestogetherwithnotableresearchinstitutesto
E
>100USDsavings due to more efficient solar cell production.Experts predict that the manufacturing cost of solar cells will be just 50 cents per Watt in 2012 compared with more than USD 100 in 1974. This is all down to technical advances and efficiency gains.
↳ GasesforChina:Linde’sSuzhouplantproduceselectronicgasesforcustomerstouseinsolarmoduleproduction.
↳ (lefttop)Lindehasstrength-eneditscollaborationwithSuntech,China’slargestpoly-siliconmanufacturer.
↳ (leftbottom)Valuablecommod-ity–gascylindersatSuntech.
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enableSchücotoreduceitsemissionsbymorethan100,000tonnesofCO₂equivalentperyear.
LindeandSchücohavebeenworkingtogethertoadvancegastechnologiesinthesolarindustrysince2008.InMarch2009,LindebegansupplyingSchüco’splantinOsterweddingen(Germany)withfluorinepro-ducedinanon-sitegenerator.
Altogether,Lindehasinstalledoverthirtyon-sitefluorinegeneratorsforcustomersworldwide.
cellproductionfacilities,whichhavenowreachedacapacityofonegigawatt.
ThenewhydrogenplantsatXuzhouIndustrialParkmarkanotherphaseofthesuccessfulongoingcollab-orationbetweenLindeandGCL-PolyEnergy.Priortothat,LindewasalreadysupplyingGCLwithhydrogenviapipeline.ThislatestprojectbringsLinde’sinvest-mentcommitmenttoGCL’sgassupplyinfrastructureinSuzhoutoaroundEUR30m.
Environmentally neutral gases for solar module productionInGermany,too,Lindehascontinuedtobuildbusinessrelationsinthesolarindustryoverthelastyear.InSep-tember2011,theGroupsignedalong-termsupplycon-tractwithSchücoTF,Germany’slargestmanufacturerofsolarmodules,todeliverfluorine(F₂)toSchüco’snewthin-filmmassproductionsiteinGrossröhrsdorf,easternGermany.Aspartofthisagreement,Lindewillconstructthelargestelectronicson-siteF₂productionplantinEuropetodate.
As an environmentally neutral gas, the fluo-rinewillbeusedtocleanprocesschambers,replac-ingthenitrogentrifluoride(NF₃)previouslyused–agreenhousegaswithaglobalwarmingpotentialover17,000 timesgreater than thatof carbondioxide.CommissioningthenewplantandswitchingtoF₂will
PEPPER→research→project.
Since September 2010, Linde has been participating in the inter-national research project PEPPER, alongside leading companies and research institutes from the solar sector. This project aims to increase the efficiency of thin-film silicon modules within the next three years, while simultaneously cutting costs. It also sets out to evaluate and reduce the environ-mental impact of the entire manufacturing process for solar modules. PEPPER has a budget of EUR 16.7 m, over half of which stems from European Commission funding.
Steady growth.Global demand for gases required for solar production (EUR billion).
–100,000tCO₂ thanks to fluorine.Linde customer Schüco, Germany’s largest solar module manu-facturer, is able to reduce emissions at its new plant by more than 100,000 tonnes of CO₂ equivalent every year by using the environmentally neutral gas fluorine.
Source: Linde estimates.
31
2015 2020 2030
2
0
↳ Crystallinesiliconsolarcell.
LindeAnnual2011 5. Growing popularity of renewable energies.54
5
Turning waste into biofuelInCalifornia, theUSstatewith themoststringentenvironmentallegislation,LindehasformedajointventurewithleadingwastedisposalcompanyWasteManagementInc.Together,theyhavedevelopedasystemtoturnlandfillgasintovaluablefuelforrefusecollectiontrucks.ThegasoriginatesfromcompostingwasteattheAltamontlandfillsitenearLivermoreandisconvertedintoliquidbiogasattheworld’slargestfacilityofitskind.ThiswentonstreaminNovember2009andhassincebeengenerating50,000litresofliquidbiogasperday,usedtofueltherefusetrucks.AspartofthispartnershipwithWasteManagement,Lindeengineeredthegasliquefactionfacilityandpro-videdthestoragetanksandvehiclerefuellingtech-nology.Theventureisprovingagreatsuccess–July2011sawWasteManagementaddthethousandthtrucktoitsbiogasfleet.Convertingthevehiclestothisclimate-friendlyfuelpreventscombustionofaround
↳ Successfulpartnership:LindeprocesseslandfillgasintoliquidbiogasforUScompanyWasteManagementattheAltamontlandfillsitenearLivermore,eastofSanFrancisco.
31millionlitresofpetrolordieselperyear,reducingCO₂emissionsbyapproximately45,000tonnes.WasteManagementnowintendstoexpanditsbiogasstreamfromlandfillgasandisplanningtoconstructasecondliquefactionplantinCalifornia.
–45,000tCO₂ thanks to biogas.By converting its vehicles to climate-friendly biogas, Waste Management saves around 31 million litres of petrol and diesel per year, reducing CO₂ emissions by approximately 45,000 tonnes.
55
containsaround17percentwaterandsalts.Pyrore-formingpropercanthenbegin.Thisinvolvescrackingthedesalinatedglycerinemoleculesunderhighpres-sureandattemperaturesofseveralhundreddegreesCelsius.Likenaturalgas,thepyrolysisgasconsistsprimarilyofmethane.Followingpyrolysis(seeglos-sary),thegasisfedintoasteamreformer,whereitisheatedfurthertogenerateahydrogen-richsynthe-sisgas.Thissynthesisgas,whichstillcontainslargeamountsofcarbonmonoxide,isfedintotheexistingpurificationstageoftheconventionalhydrogenpro-ductionprocessattheLeunasiteandconcentratedtothenecessarypurity.Alternatively,Lindecandirectlyliquefythehydrogenobtainedfromglycerine.
LindecalledinTÜVSÜDtoanalysethecarbonfoot-printoftheentireproductionprocess–fromdeliveryoftheglycerinetoLeunarightthroughtotheelectric-ityconsumedtolightthedemoplant.Theoutcomespeaksforitself:deployedonamajorindustrialscale,thisH₂processchainhasthepotentialtoreduceCO₂emissionsduringproductionbyupto80 percentincomparisonwithH₂capturedfromconventionalnatu-ralgassteamreforming(seeglossary).
Green hydrogen from glycerineIn themediumterm,hydrogenand fuelcells (seeglossary)takeprideofplaceontheagendaforsus-tainable,climate-friendlyfuelsanddrivetraintech-nologies. Leadingautomotivemanufacturershaveannouncedseriesproductionofhydrogen-poweredfuel-cellvehiclesfor2014/2015.Meanwhile,thenec-essaryinfrastructureisadvancingtoo,withhydrogenstationscompletewithsophisticatedfuellingtechnol-ogyspringingupatkeytransporthubs(seepage51).
Atpresent,thelion’sshareofthehydrogenusedinthemobilitysectorstillhastobegeneratedfromfossil fuels such as natural gas. But the future isalreadyunfolding.AttheLeunaindustrialparkinGer-many,Lindeopenedapilotplantinautumn2011toconvertrawglycerineintohydrogen.Inregularmode,theplanthasanoutputof50normalcubicmetresofsustainablehydrogenperhour.
Rawglycerineoccursasaby-productofbiodie-selmanufacture fromplantoilssuchas rapeseed,forinstance.Itcontainsahighlevelofhydrogenanddoesnotconflictwithfoodproduction.Itisalsoeasytotransport,non-toxicandavailableallyearround.
For the first time, Linde’s landmark facility inLeunaprovidesproofofconceptforthecost-effec-tive, energy-efficient conversionofglycerine intohydrogen.TheplantusesthepyroreformingprocessdevelopedbyLinde.Productionbeginswithanini-tialdistillationsteptopurifytherawglycerine,which
↳ Oncethewastehasbeencollected,itiscompostedandturnedintobiogasbyLinde.WasteManagementusestheenvi-ronmentallyfriendlyfueltopoweritsgarbagecollectiontrucks.
Energy→from→landfill.
In the absence of oxygen, the warm, damp conditions in com-post containers provide an ideal environment for bacteria to break down organic matter and release landfill gases such as methane and carbon dioxide. The energy released by this decomposition process primarily takes the form of combustible methane. A cubic metre of pure methane has an energy content of almost ten kilo-watt hours. To put this energy to good use, the landfill gas is first collected in gas wells. The entire depository is equipped with verti-cal collection pipes for this pur-pose, in which blowers create a slight negative pressure that sucks in the gas. At the Livermore plant in California, around 200 cubic metres of landfill gas are obtained per tonne of waste in this way. The next step is to com-press the gas at the liquefaction facility, removing sulphur, carbon dioxide, nitrogen, alcohols and other impurities. Finally, the puri-fied methane is cooled to minus 162 degrees Celsius in a heat exchanger and thus liquefied. The electricity required for this process is also obtained from landfill gas.
In contrast with fossil-based natural gas, gas from the waste disposal site is climate-neutral when used to power engines, only releasing as much carbon dioxide as the organic matter previously absorbed. Biogas engines also emit 90 percent less particulate matter, nitrogen oxides and sul-phur dioxide than conventional drivetrains.
LindeAnnual2011 5. Growing popularity of renewable energies.56
5
meansofenergystorageisalsosettogrow.Itisanidealmediumtostoresurpluselectricityfromwindturbines,forinstance(seepage67).
En route to a hydrogen-based societyUndertheumbrellaoftheCleanEnergyPartnership(CEP;seeglossary),climate-friendlyhydrogenfromLeunaisalreadyusedtopowerfuel-cellvehicles,forinstance inBerlin. Shellopened its firsthydrogenrefuellingstationhereinsummer2011.EngineeredbyLinde,thisfacilitycanrefuelaround250vehiclesperday.
Thepotentialofhydrogenextendsbeyondeco-friendlytransport.Majorcustomerssuchascrudeoilrefineriesandchemicalcompanies,whoseproductionprocessesrequirelargeamountsofhydrogen,couldalsocontributetoacleanerenvironmentbyincreas-ingtheirshareofsustainablygeneratedhydrogeninthefuture.
Inasocietyincreasinglycommittedtoenergyfromrenewablesources,theimportanceofhydrogenasa
↳ PilotplantinLeuna:Lindeusesaninnovativeproceduretoconvertrawglycerineintohydrogen.
–80%CO₂ emissions thanks to sustainably produced hydrogen.Linde’s pilot plant at the Leuna chemical hub has been con-verting glycerine to hydrogen since autumn 2011. Biogenic raw materials hold the key to sustainable, economically via-ble hydrogen production.
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6
Linde Annual 2011 6.→Transitioning→to→a→hydrogen→society.58
→ Chapter 6
Transitioningtoahydrogensociety.Versatile, low-emission choices.
59
↳ Fuel-cell vehicles are already part of the public transport infrastructure in California. Linde has built two H₂ fuel-ling stations for bus operator AC Transit in Oakland and Emeryville.
Linde Annual 2011 6.→Transitioning→to→a→hydrogen→society.60
6
Alwaysmobile,increasinglyecological.The future of mobility is green – and hydrogen has a key role to play here. In conjunction with fuel cells, it has the potential to make both private and public transport more environmentally sound.
61
↳ Hydrogen station in Berlin: Drivers can also fill up on green fuel in Munich, Hamburg or Stuttgart.
Linde Annual 2011 6.→Transitioning→to→a→hydrogen→society.62
6
Adensernetworkforincreasedflexibility.Germany continues to expand its network of hydrogen fuelling stations. Together with Daimler, Linde will be setting up twenty new H₂ fuelling stations in Germany over the coming months. This initiative underscores the companies’ commitment to zero-emissions mobility.
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Thefoundationhasbeenlaidforthefirst series-produced electric carspoweredbyhydrogen(H₂)fuelcells.Extensiveroadtestswithdifferentvehicles, innovative fuelling tech-nologiesandavarietyofhydrogenproduction processes have estab-lishedtheeverydayviabilityofthis
environmentallysoundenergycarrierforzero-emis-sionsmobility.Atthesametime,industrycontinuestoexpandthereachoftheexistingH₂refuellinginfra-structure.
Increasing H₂ mobilityLinde is involved inmany initiativesworldwide todrivewidespreadadoptionofhydrogentechnologies.Germanyisleadingthewayhere.Linde,forexample,isafoundingmemberoftheCleanEnergyPartnership(CEP)andH₂Mobility,twoindustrialinitiativesspon-soredbytheGermanNationalInnovationProgrammeforHydrogenandFuelCellTechnology(NIP).Bothorganisationsarecommittedtopromotingthecom-mercialisationofhydrogenasafuelandtobuildingthefirstnationwidehydrogeninfrastructureinGer-many.Partnercompaniesrepresenttheenergy,trans-portandautomotivesectors;allarecommittedtosup-portingtheautomotiveindustryinitsgoaltolaunchthefirstseries-producedhydrogen-poweredfuel-cellcarsin2014/2015.CEPactivitiesin2011culminatedintheopeningofnewH₂refuellingstationsequippedwithLindetechnologyinBerlinandHamburg.
IntheUK,Lindeplayedakeyroleinthecountry’sfirstpublicH₂fillingstation,whichopenedinSeptem-ber2011.ThecompanyconstructedandnowrunsthefacilityatcarmanufacturerHonda’sproductionsiteinSwindon.
Hydrogen technology is becoming a particularlyimportant factor in climate protection thanks toground-breakingdevelopmentsinsustainableH₂pro-duction.Fromglycerineandblue-greenalgaethroughbiologicalwasteproductstoelectrolysispoweredbyregenerativeelectricity,Lindeistestingandutilisingawiderangeofmethodstoreduceoreveneliminateemissionsduringhydrogenproduction.
Cleanmobility,poweredbyhydrogen.Hydrogenhasthepotentialtoplayakeyroleintomorrow’senergymix.Thelightestelementintheuniverse,hydrogencanbeusedasafuelforzero-emissionsmobilityandasastoragemediumforelectricityfromrenewablesources.Lindehasthetechno-logicalexpertisetomastertheentirehydrogenvaluechainandisactiveonnumerousfrontstodrivewidespreadadoptionofthisenvironmentallyfriendlyenergycarrier.
Source: Linde estimates.
Sustainable growth.Global demand for hydrogen fuel (EUR billion).
10 – 15
2015 2020 2030
1
10
0
Cryogenic→hydrogen→from→Leuna.
Compressing or cryogenically liquefying hydrogen reduces its volume for efficient storage. At its chemical hub in Leuna, Linde operates Germany’s only industrial-scale hydrogen lique-faction facility. The plant has an hourly production capacity of around 33,000 litres of cryogenic liquid hydrogen (LH₂). This is much denser than gaseous hydrogen and therefore significantly easier to store, transport and manage.
LindeAnnual2011 6. Transitioning to a hydrogen society.64
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20 new H₂ fuelling stations in GermanyIn June2011,LindeandcarmanufacturerDaimleragreedtobuild20newH₂fuellingstationsinGer-manyoverthenextthreeyears.Thisinvestmentinthedouble-digitmillioneurorangewillformabridgebetweentheexistingH₂MobilityandCleanEnergyPartnershipinfrastructureprojects.ItwillalsomorethantriplethenumberofpublichydrogenrefuellingstationsinGermany.ThenewstationswillbebuiltinthehydrogenhubsofStuttgart,BerlinandHam-burg and along newend-to-end north-south andeast-westcorridors.Theaimistomakeuseofexist-ing, easily accessible locations belonging to vari-
ouspetroleumcompanies.ThesecorridorswillthenmakeitpossibletotravelanywhereinGermanywithafuel-cellvehicle.The20newH₂stationswillbesup-pliedwithsustainablehydrogenfromLinde’sLeunaplant.
Around the world with hydrogen LindeandDaimler tookpart inanunusualprojectlastyeartoprovethathydrogenisalreadyuptotherigoursof lifeon the road. In January2011, threeB-classF-CELLhydrogen-poweredfuel-cellcarssetofftotourtheglobein125days.Thetripcoveredadistanceof30,000kilometres,takingthecarsthrough14countriesandnumerousclimatesonasphaltroadsanddirttracks.ThisuniquejourneyprovedtheperfectplatformforDaimlertodemonstratethecars’techni-calmaturity.
Duringthisworldtour,thevehiclesweresuppliedwithhydrogenfromanew700-barmobilerefuellingunitdevelopedbyLindeandDaimler.Thismobilesta-tionisequippedwithanioniccompressor(seeglos-sary)andallthetechnologyrequiredforcompressinghydrogenandrefuellingthecars.TheLinde-devel-opedioniccompressorisidealforH₂refuelling,asitusesionicliquidinsteadofaconventionalsolidcom-pressionpiston.Duringcompression,theseorganicsaltsactlikeasolidmedium.
+20new H₂ fuelling stations will soon make it possible to travel anywhere in Germany with a fuel-cell car. Linde and Daimler are investing in the double-digit million euro range to build twenty new H₂ stations in Germany.
↳ HydrogenfuellingstationinBerlin’sSachsendamm:Lindesuppliesthestationwithgreenhydrogen.
Proven→H₂→production→processes
Steam reforming natural gas is currently the most economically viable method of producing hydro gen. Catalytically splitting steam and natural gas in a steam reformer at temperatures of around 800 degrees Celsius pro-duces hydrogen, carbon monoxide and carbon dioxide. In a subse-quent step known as the CO shift reaction, the carbon monoxide reacts with steam, creating CO₂ and more hydrogen. Over 75 per-cent of the direct hydrogen market is produced in this way.
Linde’s long-term goal is to significantly increase the share of hydrogen produced using renewable energies such as wind, water and biomass. Electrolysis, for example, can be used to pro-duce a zero-emission hydrogen energy cycle, provided the energy it uses comes from regenerative sources. During electrolysis, water is split into its constituent parts – namely oxygen and hydrogen. A membrane between the anode and cathode prevents the two gases from mixing and reverting back to water. If this process is carried out under pressure, it also makes subsequent compres-sion easier and reduces energy and space requirements. Linde has a wealth of experience working with hydrogen electrolysers – as well as the expertise to incorpo-rate them into existing hydro gen technology chains.
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ThemarketforH₂fuelissettogrowfurther.Marketexpertspredict thataroundonemillionhydrogenvehicleswillbeonEurope’sroadsbytheyear2020.Studies show thatby2050,over aquarter of theworld’spassengercarscouldbepoweredbyhydro-gen-sourcedelectricity.IndustryexpertsalsopredictthattheglobalmarketwillbeworthEUR10to15bnby2030.
Using H₂ to remove sulphur from fuelsMovingbeyondthepossibilitiesofhydrogenintomor-row’senergymix,thelightestelementintheuniversehasbeenakeyenablerofnumerousindustrialpro-cessesformanyyearsnow–afactthatisoftenover-looked.Almosthalfofthehydrogenproducedworld-wideisusedinthechemicalindustryforammoniaandmethanolsynthesis.Hydrogenisalsousedincrudeoil
refineriestoremovesulphurfromconventionalfuels.Largeamountsofhydrogenarealsorequiredinthemetal,glass,electronicsandfoodindustries.
Globaldemand isestimatedatover600billioncubicmetresperyear.Toproducethismassivevol-umeofhydrogen,fossilfuelssuchasnaturalgasare
California’s green busesHydrogen-powered fuel cells are not onlymakinginroadsintoprivatetransport,theyarealsograduallymakingtheirmarkinpublicservices.AndnotonlyinGermany.Lindehasbuilttwohydrogenfuellingsta-tionsforbusoperatorACTransitintheCaliforniancit-iesofEmeryvilleandOakland.Californiaisapioneer-ingregionforhydrogenmobilityandthestationsnowsupplyhydrogentoadozenfuel-cellbuses.SomeofthehydrogenisproducedwithoutanyCO₂emissions,usingregenerativeenergysources.Theroofsofthefuellingstationsarefittedwithsolarpanelsthatsupplymorethan700kWofpowertoanelectrolyser,whichproduces60kilogramsofH₂everyday.Thissufficesfortwoofthebuses.Theremainingtenarefuelledfromatankthatcanholdupto34,000litresofliquefiedhydrogen.Thishydrogenisgeneratedfrommethane,whichcutsthebuses’CO₂footprintby40percentcom-paredwithdieselorpetrol-poweredvehicles.
↳ Rightaroundtheglobe:TheMercedes-BenzF-CELLWorldDrivetookthreefuel-cellcarsonajourneyofaround30,000kilometreseach.Thetourclearlydemonstratedthathydrogenandfuel-celltechnologyismorethanamatchfortheday-to-dayrigoursoftheopenroad.
–40%CO₂ emissions in public transport services.Buses powered by methane-derived hydrogen almost halve the carbon dioxide emissions of diesel or petrol-driven vehicles.
Hydrogen→pit→stops→→on→the→world→tour.
1. Stuttgart2. Paris3. Barcelona4. Madrid5. Lisbon6. Miami7. New Orleans8. San Antonio9. Phoenix10. Los Angeles11. Sacramento12. Salem13. Seattle14. Vancouver15. Sydney16. Melbourne17. Adelaide18. Perth19. Shanghai20. Beijing21. Xi’an22. Almaty23. Astana24. Moscow25. St. Petersburg26. Helsinki27. Stockholm28. Oslo
14.
13.12.
7. 3.
1.27.
28. 26. 25.
24.23.
22.20.
21.
19.
18.17.
→
15.16.
9.
11.10.
8.6.
4.5.
2.
→
→
→
LindeAnnual2011 6. Transitioning to a hydrogen society.66
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sunonlyshinesduringtheday,andinmoretemperateclimatesitisonlystrongenoughinsummermonths.
On-demandaccesstoenergyfromregenerativesourcessuchasthesethushingesoneffectivestor-agesolutions.Hydrogenhasakeyroletoplayhere,asenergyfromwindandsolarplantscanbeusedtopowerelectrolysisofwater.Theresultinghydro-gencanthenbecompressedorliquefiedandstoredforaslongasnecessary.Whentheenergyisneeded,thehydrogencanbeburnttocreatezero-emissionselectricityorheat,orconverteddirectlyintoelectric-itywiththehelpoffuelcells.Thefirsthybridpowerplantscapableofharnessingwindpowerandhydro-gentocreateandstoreenergyarecurrentlybeingtested.
Thehydrogenagehasalreadydawned.
steam-reformed inhydrogenplants. Thisaccountsforaround70percentofthecurrentvolume.Havingalreadybuiltover200hydrogenproductionplantsworldwide,Lindeholdsaleadingpositioninthismar-ketandcontinuestobenefitfrombuoyantdemand.
Oneofthecompany’slatestdevelopmentsistheHYDROPRIME® line of plants. These standardised,compactfacilitiesareaimedatcustomerswhorequiresmalltomediumamountsofhydrogen.HYDROPRIME®plants are shipped to customers by truck, almostentirelypre-assembled.Theyareextremelyreliableandbothcost-effectiveandenergy-efficienttooper-ate.Theseremote-controlled,fullyautomaticunitscanbeadaptedtoindividualcustomerneeds.
Using hydrogen to store energyHydrogenisanenvironmentallysoundenergycar-rier.Itisalsoanidealmediumforstoringenergyfromregenerativesourcessuchaswindandsolarpower,which,bytheirverynature,aresubjecttofluctua-tions. Thewinddoesn’t alwaysblowandwhen itdoes,itisneverataconsistentspeed.Similarly,the
↳ Thefuturehasalreadybegun:BusoperatorACTransitcarriesmorethan200,000passengersacrosstheSanFranciscoBayAreaeverydayinitsenvironmentallyfriendlyhydrogen-poweredbuses.
Fuel→cell→vs.→battery
Fuel cells and batteries are two promising and mutually comple-mentary electric drivetrain technologies. With comparatively long charging times and shorter ranges, battery-powered cars are particularly suited to shorter distances in urban areas. In con-trast, hydrogen-powered fuel-cell vehicles can be refuelled within three minutes using Linde’s ionic compressor and can cover dis-tances of over 500 kilometres on a single tank.
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Contactinformation
Linde AGKlosterhofstrasse180331MunichGermanyPhone +49.89.35757-01Fax +49.89.35757-1075www.linde.com
CommunicationsPhone +49.89.35757-1321Fax +49.89.35757-1398E-mail [email protected]
Investor RelationsPhone +49.89.35757-1321Fax +49.89.35757-1398E-mail [email protected]
OurAnnualReport,whichincludesTheLindeAnnualandtheFinancialReportofTheLindeGroup,isavailableinEnglishandGerman.Youcandownloadeitherversionfromourwebsiteatwww.linde.com.YouwillalsofindaninteractiveversionoftheAnnualReportonline.
IfyourequireanyadditionalinformationaboutTheLindeGroup,pleasecontactourInvestorRelationsdepartment.Ourstaffwouldbedelightedtosendyouanythingyouneedfreeofcharge.
Imprint
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Back cover fold-out: C5/C7: Review of the year, C6: Glossary
Review of the year
C7
januarY
↳ Linde becomes the preferred engineering partner of the South African company Sasol Technology (Pty) Ltd. The agreement is for an initial term of 10 years and relates to a major portion of Sasol’s coal gasification technology: downstream aspects such as raw gas cooling, by-product processing and overall integration of the gas island.
↳ Linde is selected as Daimler’s exclusive hydrogen partner for the Mercedes-Benz F-CELL World Drive. This endurance trip sends three B-class F-CELL hydrogen-powered fuel-cell cars right around the world. Linde is the sole supplier of mobile hydrogen for the zero-emissions vehicles for the entire tour. The trip takes each of the cars around 30,000 kilometres across four continents and 14 countries in 125 days.
FebruarY
↳ In Tasmania, Linde officially brings on stream Australia’s first micro-LNG plant. The joint venture project involves investment of AUD 150 m and includes the supply of six filling stations for the transport company LNG Refuellers Pty Ltd in the region.
↳ At its Cebu site in the Philippines, Linde invests EUR 3.8 m in the construction of a plant to produce carbon dioxide. The new plant, which produces 24 tonnes of carbon dioxide per day, supplies the shipbuilder Tsuneishi Heavy Industries.
MarCh
↳ In Pasir Gudang in Malaysia, Linde officially opens a new air separation plant. The EUR 47 m project is Linde’s biggest single investment in Malaysia and demonstrates that here too the Group is gearing its business towards long-term growth. The plant had started production in the second half of 2010.
↳ Linde introduces its new segment structure in the Gases Divi-sion. The Group also sets out reallocated regional responsibilities. Linde’s Gases Division now reports on the basis of the following three reportable segments: EMEA (Europe, Middle East, Africa), Asia/Pacific and the Americas. Linde also establishes a specific regional responsibility on the Executive Board for the Asia/Pacific segment to capitalise on the huge potential offered by growth markets in Asia.
april
↳ Linde announces that it is further advancing the use of hydro-gen as an environmentally sound fuel in North America. At Coca-Cola’s production site at Coca-Cola Bottling Co. Consolidated in Charlotte, North Carolina, Linde will set up a zero-emissions hydrogen fuelling system to supply 40 forklift trucks.
MaY
↳ Linde is to build and operate a large hydrogen and synthesis gas plant in Chongqing Chemical Park in western China. Linde implements the project in a joint enterprise with Chongqing Chemical & Pharmaceutical Holding Company (CCPHC). The new on-site plant will in future supply carbon monoxide, hydrogen and synthesis gas to the BASF and CCPHC production plants based there. The investment in the project is around EUR 200 m. The new plant, which is being supplied by Linde’s Engineering Division, is expected to come on stream in the third quarter of 2014. This project strengthens Linde’s presence in western China and reinforces its position as the leading gases and engineering company in China.
↳ In Sweden, Linde officially opens the country’s first terminal for liquefied natural gas (LNG). Linde is the owner and operator of the terminal and sells the LNG to customers in industry, transport and shipping. With this new terminal, Linde has gained entry into a promising growth market.
june
↳ Linde announces that it is working together with car manu-facturer Daimler to press ahead with the development of an infrastructure for fuel-cell vehicles. Over the next three years, the two companies plan to build an additional 20 hydrogen fill-ing stations in Germany, thereby ensuring a supply of hydrogen produced exclusively from renewable sources for the steadily increasing number of fuel-cell vehicles on the roads. As a result of the Linde/Daimler initiative, which involves investment in euro running into the double-digit millions, the number of public hydro gen filling stations in Germany is set to more than triple.
Reviewoftheyear
JULY
↳Lindepavesthewayforentryintothepromisingmarketseg-mentoffloatingLNGplants.TogetherwithitsprojectpartnerSBMOffshore,Netherlands,theGroupsignsacooperationagreementwiththeThaioilgroupPTT(PetroleumAuthorityofThailand)todevelopafloatingnaturalgasliquefactionplantintheTimorSeaoffthenortherncoastofAustralia.TheprojectwillinvolvetheconversionofnaturalgasfromthreegasfieldsintoLNG.Ifthegasreservesmeetexpectations,theprojectwillmoveintothefront-endengineeringanddesignphases.Thefinalinvestmentdecisionshouldbemadeattheendof2012.Commercialproduc-tionwouldbeexpectedtocommenceattheendof2016.
↳LindeentersintoanagreementwiththeChineseYantaiWan-huaGrouptobuildtwoairseparationplants.Theplantswillhaveatotalproductioncapacityof110,000standardcubicmetresofoxygenandnitrogenperhour,andwillalsosupplythird-partycustomers.Theyareexpectedtocomeonstreamatthebegin-ningof2014.
AUGUST
↳Lindeisinvolvedinthemajorpipelineproject,NordStream,whichhasassuredthesupplyofnaturalgasfromRussiato26millionEuropeanhouseholdssincetheendof2011.Forawholeweek,withoutinterruption,Lindesupplied14,000standardcubicmetresofnitrogenperhour,injectingitintothepipeline.Thiswasfortheinertisationofthepipeline:i.e.rinsingthepipeswithnitrogentoremovereactivegases.
↳With the support of theUSDepartment of Energy (DoE),Lindeiscontinuingtodevelopcarboncaptureandstorage(CCS)technology incoal-firedpowerstations in theUnitedStates.TheDoEisprovidingUSD15moffundingtobuildapilotplantinWilsonville,Alabama,totestinnovativeCO₂scrubbingprocessesasof2014.TheseprocessesaimtoseparatetheCO₂inthemostenergy-efficientandcost-effectiveway.Intheplant,Lindewillseektoremoveatleast90percentofthecarbondioxidefromthepowerstationfluegases.Energycostswillrisebyonly30 percentasaresult.
SEPTEMBER
↳Workingtogetherwithanumberofpartners,LindelaunchesthefirstpublichydrogenfillingstationintheUK.Both350barand700bartechnologycanbeusedatthefillingstation,whichissituatedinSwindonontheM4motorwaybetweenLondonandSwansea.
↳LindesignsacontracttobuildEurope’slargeston-sitefluorineproductionplantforSchücoTF,Germany’sleadingmanufacturerofthin-filmsiliconsolarmodules.Byusingenvironmentallyfriendlyfluorine,Schücoisabletoreduceemissionsfromitsproductionplantsby103,000tonnesofCO₂equivalentperannum.
OCTOBER
↳InSouthKorea,Lindestartsproductionatthenewairsepara-tionplantontheGiheungsite.Theplantproduces3,000tonnesofnitrogenperdayforcustomersintheelectronicsandsemicon-ductorindustries.AtEUR130m,thisairseparationplantisLinde’sbiggestinvestmenttodateinSouthKorea.
↳Lindelaunchesanewmodelrangeinthegrowingmarketseg-mentofsmallhydrogenplants.WithitsHYDROPRIME®product,Lindeisexpandingitsportfoliotoincludeastandardisedrange,sothatitcanofferthemarketthewholespectrumofsizesforhydrogenandsynthesisgasplants.
NOVEMBER
↳LindebuildsupitsbusinessrelationshipswiththeChinesesteelindustryandcommitstoprovidingallthegassuppliesforHebeiPuyangIronandSteelinWu’aninnorthernChina.Underthison-siteagreement,Lindewillacquireandoperatethesevenexistingairseparationplantsandanexistingpipelinenetwork,equippingthemwiththelatesttechnology.Atthesametime,Linde’sEngi-neeringDivisionwillconstructanewairseparationplantonthesite,whichwillhaveaproductioncapacityof30,000standardcubicmetresofoxygenperhour.TheinvestmentintheprojectisaroundEUR120m.
DECEMBER
↳LindeinvestsEUR42mintheJilinChemicalParkinnorth-eastChinatobuildanewhydrogenplant.Thenewplantisexpectedtocomeonstreamattheendof2013andwillsupplyhigh-purityhydrogentoseveralcompaniesatthisintegratedchemicalcom-plex.Productionplantssituatedhere includethoseofEvonikIndustriesandJishen,ajointventurebetweenPetroChinaJilinBeifangChemicalGroupandJilinShenhuaGroup.
C5
Glossary
→ Silicon Siliconisahard,brittlenon-metalwithadarkgreysheenandadiamond-likelatticestruc-ture.Crystallineandamorphoussiliconcanbedifferentiatedbythesizeofthecrystals.Siliconisatypicalsemiconductorelement.Itsabilitytoconductelectricityincreaseswithtemperature.Addingmetalatoms(impurities)alsoincreasessilicon’sconductivity.
→ Steam reformingAprocessformanufacturingsynthesisgas –amixtureofcarbonmonoxideandhydrogen –fromcarbon-containingfeedstockssuchasnaturalgas,benzene,methanol,biogasorbiomass.
→ Stranded gasThisreferstoanaturalgasreservethathasbeendiscoveredbut remainsunusable forphysical or economic reasons. Strandedreservesaregenerallyeithertoosmallortooremotetojustifytheconsiderableexpenseinvolvedinbuildingapipelineinfrastructure.
→ Synthesis gas (syngas)A mixture of carbon monoxide (CO) andhydrogen(H₂),syngasservesasaninterme-diatefortheproductionofsyntheticfuelsandotherproductssuchashydrogen,ammoniaandmethanol.Itcanbasicallybemadefromagaseous,liquidorsolidfeedstock.
→ Thin-film technologyTomanufacture solar modules, extremelythin(0.001millimetres)layersofphotoactivesemiconductors are applied to a substratematerial.Thesethinfilmssignificantlyreducemanufacturing costs by cutting the bill ofmaterialsforsilicon–anotherwiseexpensivecommodity.
→ Biogas Biogasisgeneratedwhenplantmatterdecaysinbiogasfacilities.Itsmaincomponentsaremethaneandcarbondioxide.Methane–alsotheprimarycomponentofnaturalgas – isrecoveredtoproduceenergy.
→ Carbon Capture and Storage (CCS) This process involves separating CO₂ fromcombustionfluegasesandstoringit,espe-ciallyinundergroundsites.TheaimhereistoreducethelevelsofCO₂emittedintotheatmosphere.
→ Clean Energy Partnership (CEP) CEPisEurope’slargestproof-of-conceptproj-ectdemonstratingtheviabilityofhydrogenforeverydaymobility.ItisaflagshipprojectforroadtransportwithintheGermanNationalInnovationProgrammeforHydrogenandFuelCellTechnology(NIP).TheGermanMinistryofTransporthasbeensponsoringCEPsince2008. The partnership brings technology,oilandenergycompaniestogetherwithcarmanufacturersandtwopublictransportser-viceproviders.LindeisoneofthefoundingmembersofCEP.
→ Fischer-Tropsch synthesis Aprocessusedtoproducesyntheticfuels.TherawmaterialusedforFischer-Tropschsynthe-sis(FTS)issynthesisgas,amixtureofcarbonmonoxideandhydrogen.Thesynthesisgascanbeproducedfromcoalornaturalgas(andalsofromoilfractionssuchasheavyoil).Itiscompletelysulphur-free,althoughpurificationissometimesrequiredtoachievethis.Conse-quently,thefuelsproducedbyFTSarealsocompletelyfreefromimpurities.
→ Fuel cell Asysteminwhichhydrogenandoxygenreacttoformwaterwithoutaflame(coldcombus-tion),generatingasignificantamountofelec-tricalenergy.Sofuelcellstransformchemicalenergyintoelectricalpower.
→ Gas-to-liquids (GTL) plant GTLinvolvesconvertingnaturalgastosynthe-sisgasbyaddingoxygenandsteamandfur-thertransformingthistohydrocarbonsusing→Fischer-Tropschsynthesis.
→ Integrated gasification combined cycle (IGCC)
IGCC isacombinedcyclepowerplantwithupstreamfuelgasification.Theprimaryfuel,suchascoalorbiomass,isconvertedtoanenergy-rich combustion gas in a gasifier,achievingthermalefficiencylevelsof80per-cent.
→ Ionic compressorIoniccompressorsrepresentahugeleapinthe evolution of compression technology.Hereconventionalmetalpistonsarereplacedbyaspeciallydesigned,nearlyincompress-ibleionicliquid.Theseorganicsaltsremainliquidwithinaspecifiedtemperaturerange.Theinnovativedesignenablescompressionat a near-isothermal temperature. Whichmeansthatdriverscanrefuelmuchfaster.AbuscanberefuelledinjustsixminutesusingLinde’sMF-50 ionic refuelling system, forexample.And theMF-90 refuellingsystemforcarstakesonlythreeminutestofillthetank–providingenoughfueltolast400–600kilometres.
→ LNG Liquefiednaturalgas (LNG) is regardedasa promising fuel for future energy needsbecauseofitshighenergydensity,constantheatratingandhighpurity.
→ Mixed Fluid Cascade (MFC®) liquefaction process
Threecustom-mixedrefrigerantcyclesprovidethecoolingandliquefactiondutywiththisprocess.Speciallydevelopedfor industrial-scale natural gas plants,MFC®maximisesenergyefficiency.
→ Pyrolysis Pyrolysis uses heat to crack organic com-pounds. The high temperatures involved(500–900°C)forcethebondsinlargemol-eculestobreakdown.
→ Rectification columnThis iswhererectification–alsoknownascounter-flowdistillation – takesplace inanaturalgasplant.Thisisamulti-stepprocessthatseparatesamixtureintoitscomponentfractions.
C6
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Linde AGKlosterhofstrasse180331MunichGermanyPhone +49.89.35757-01Fax +49.89.35757-1075www.linde.com