the hyster ac advantage - tailift; world-lift e45-65z.pdf · you need a lift truck that can pull...

You need a lift truck that can pull its own weight. The E45-65Z ACpower series from Hyster Company does that and more. Our modelswork harder, longer, more cost effectively and more efficiently —without the frequent service required by our competitors’ vehicles.

Ideal for warehouse, retail or industrial applications, the E45-65Z series is powered by a 36- or 48-volt AC system and istough enough to take on just about anything. And by employing AC technology, Hyster Company has built in the ability totailor lift truck performance to individual needs. Whether your application requires increased speed or longer battery life —the Hyster E45-65Z delivers the power your application requires.

THE HYSTER AC ADVANTAGE

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44

46

48

50

52

54

56

DC SEMEfficientSystem

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Maximum Productivity

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PRODUCTIVITY:Brushless AC technology sets the HysterE45-65Z series apart as the new standard in materials handling.■ A significant increase in loaded travel

speeds and acceleration rates beyond the standard setting is possible viacustomizable performance parameterswhen the “Extended Shift” setting isturned off.

■ Our AC controller and brushlessinduction traction motor change traveldirections more quickly and smoothlythan ever before. This increased responsedirectly correlates to an increase in thenumber of loads moved per shift,maximizing productivity.

■ Enhanced productivity is obtained bybetter performance throughout theHyster E45-65Z series useable batterydischarge cycle. A comparable DC systemexperiences decreasing performanceas its battery discharges.

■ Our standard “Extended Shift” ACcontroller setting provides the optimumbalance between performance needsand battery shift life. The “Extended Shift”setting is accessible via the in-dash displayand technician password-protection.

COST OF OPERATIONS: The optional brushless hoist motorcompletes the brushless Hyster E45-65Zseries, significantly reducing maintenancerequirements.Brushless AC technology:■ Eliminates the motor brushes found

in other lift trucks.■ Eliminates scheduled downtime and

the cost for parts and service.■ Requires no periodic maintenance for

– Brushless AC traction motor– Brushless steer motor– Optional brushless hoist motor

■ Eliminates the service requirementscreated by brush wear dust.

■ Does away with the commutator andits related parts and service costs.

The bar chart above compares the increase in loads moved per hour (based on testing)that you’ll experience with the Hyster E45-65Z series brushless AC system when comparedto our previous efficient DC SEM system. With “Extended Shift” setting turned off, you’llget a significant increase in acceleration and loaded travel speed that correlates tobattery consumption.

PRODUCTIVITYCOMPARISON CHART

■ Battery Box: Booptional 48-volt systOptional battery rollecontact your authorizthe E45-65Z series bvantage point while

■ Steer Axle: The Hyster durable cast ductile iron steeraxle provides the smoothest ride for component and batteryprotection. Its transverse, double-acting hydraulic cylinder,tapered roller spindle-support bearings and non-adjustabletie rods provide maximum durability and superior steeringcontrol and load handling.

■ Battery Cover: The toughbattery cover is made of a durablecrack-resistant ABS polymer.

The bottom line of any operation is to movemore materials faster, at a lower cost. To helpyou meet that goal, Hyster Company createdan electric, cushion-tired lift truck that is easyto operate and powerful.

AC Technology■ Delivers quicker and smoother changes

in travel direction, offers precise speedcontrol with excellent acceleration –which significantly increases productivity.

■ The standard “Extended Shift” feature allowsenhanced run time without recharging overlonger periods.

■ Truck programmability allows you toachieve higher performance.

■ Maintains top speed regardless of load orbattery discharge level with enhancedperformance on ramps.

■ Optional AC transistor hydraulic controlenables precise load handling with greaterefficiency and less noise.

Thermal Management System■ Hyster-designed thermal management

system maximizes performance duringcontinuous operation without permittingdamage to components due to heat.

In-Dash Display■ Standard dash display provides at-a-glance

performance information with 6 indicatorlights, a 20-bar segment LCD battery stateof charge and alphanumeric display readout.

■ A 6-button keypad provides techniciansecured on-board performance adjustmentand troubleshooting.

■ Optional premium in-dash display provides:– Password-protected truck operation– 4-Operator Selectable Performance Modes– Operator “pre-shift checklist”

Operator Compartment■ The Hyster-exclusive MONOTROL® pedal

controls direction and speed with onepedal, improving operator efficiency andproductivity.

■ 7-position tilt steer column providesincreased comfort while minimizing fatigue.

■ A variety of seat options are available to fitmost any customers needs.

■ On-demand hydrostatic steering provideslow effort steering and superior control withreduced noise.

VISTA® Mast ■ Widely spaced, flush-faced mast channels

allow the handling of greater capacities,with outstanding stability throughout thelifting range with excellent visibility.

■ Optional Hyster integral sideshift providesexcellent visibility and affords greatercapacities than carriage mounted sideshifts.

Both the standard 36-volt system and thestem are easily adaptable to rapid charge.lers and compartment sizes are available –rized Hyster Dealer for details. Best of all,s battery position affords an excellente making truck entry and exit easy.

■ Overhead Guard: The uniquegrid-style pattern provides excellentvisibility while protecting operators.

■ Operator Compartment:From the uncluttered floor plate to thetilt steering column, the ergonomicallydesigned compartment improvesproductivity. The standard steer-on-demand provides low-effort steeringthat reduces noise for a morecomfortable ride.

■ Driver’s Seat: The standard non-suspension seat and optionalsuspension and swivel seats are easilyadjusted to provide a more tailored,comfortable ride.

■ Hydraulic Controls: Soft-touch,low effort levers are placed within theoperator’s natural reach, minimizingfatigue and maximizing productivity.

■ VISTA® Mast: Fast lift and lowerspeeds combined with superb visibilitymake the Hyster-exclusive VISTA mastthe best the industry has to offer. Theoptional Hyster-designed integralsideshift provides excellent visibilityand affords greater capacities thancarriage mounted sideshifts.

From the 3-pointentry/exit systemto the unclutteredfloor plate and the

7-position tiltsteer column,

the ergonomicallydesigned compartment

plays a big role inimproving productivity.

The Hyster exclusive MONOTROL® pedal gives you quicker,smoother control of travel speed and direction, freeingyour hands for steering and operating hydraulic controls,bolstering productivity.

■ Motor: The brushless AC tractionmotor, brushless steer motor andoptional brushless AC hoist motorare durable enough to handle yourtoughest duty cycle, with reducedmaintenance costs and enhancedproductivity.

■ Tilt Steer Column: The sevenposition tilt steer column adjuststo provide a more tailored,comfortable ride.

Any machine with moving parts needs serviceat some point. So to achieve a new level ofserviceability, while significantly increasingthe E45-65Z series durability and reliability,Hyster Company incorporated AC technology.

AC Motor and Control■ Periodic maintenance is significantly

reduced on the E45-65Z series due tobrushless traction and steer motors, controlsor the brushless hoist motor option.

■ Brushless motors have no commutator towear, no brushes to replace and no brushdust to clean up.

Thermal Management System■ The Hyster-designed thermal management

system continuously monitors the E45-65Zseries critical truck functions. Uponidentifying an irregularity, it protects thecomponentry by automatically adjustingtruck performance.

In-Dash Display■ Unit gives battery charge status, lift interrupt,

master hour meter, traction hour meter,pump hour meter and status code number.

■ Adjustment of performance parameters tomatch your application needs is availablevia technician password-protected systemand 6-button keypad.

■ 40-character alphanumeric display providesa full range of diagnostics to dramaticallyreduce troubleshooting time.

■ Programmable service reminder can be setto alert you when scheduled maintenanceis to be performed.

■ The E45-65Z series utilizes CANbuscommunications to simplify wiring andimprove serviceability.

Simple Design■ Easy battery access is provided via the gas

spring-assisted hood. Overhead guard isdesigned to facilitate easy battery changes.

■ The E45-65Z series has fewer parts,resulting in fewer items that need regularmaintenance.

■ Auto Deceleration System slows the truckthrough regenerative braking to improveproductivity and reduce brake wear.

Seat side soft-touch hydraulic levers and 3-function control valve is standard on the E45-65Z series.

No two working environments are exactlyalike. That’s why Hyster Company gives you the option of tailoring your lift truck’sperformance and features from customizedspeed settings to directional control method.No matter what truck configuration youchoose, your Hyster lift truck will work aslong and as hard as you do.

Standard Features■ 2-stage limited free-lift VISTA® mast with

maximum height of 127.0" (3,225-mm)■ 38.5-inch (980-mm) hook-type carriage

with 48.0-inch high load backrestextension

■ 42-inch (1,067-mm) long forks■ Cushion tires■ 36-volt electrical system and components■ Standard in-dash display includes BDI with

lift interrupt, hour meter, on-board trucksetup and diagnostics, 6-button keypad,programmable service reminder, statuscodes, alphanumeric display readout

■ Hydrostatic, low effort steer-on-demandwith brushless steer motor

■ MONOTROL® pedal■ 7-position tilt steer column■ Manual park brake■ Operator restraint system■ 3-function hydraulic control valve / levers■ Non-suspension vinyl seat■ Auto Deceleration System■ Grid-style overhead guard■ Operating manual■ 350-Amp E-type battery connector■ U.L. Classification E

The AC traction and hydraulic controllers are conveniently located inside the counterweight for addedprotection and easy access for servicing. The high strength aluminum alloy cover with rubber sealmaximizes protection for all components from dust, moisture and impacts.

Diagnostic and performance adjustments ofthe AC controls are exceptionally simple viathe in-dash display unit.

TRUCK FEATURE STANDARD OPTIONAL

36-Volt AC Traction System X --48-Volt AC Traction System -- XAuto Deceleration System X --AC Transistor Hydraulics With Brushless AC Traction Motor -- XDC Contactor Hydraulics X --User Selective Performance Modes (4) ** -- XOperator Pre-Shift Checklist and Service Password Protection ** -- XAdjustable Performance Parameters X --On-Board Diagnostics X --Thermal Management System X --CANBus Communication System X --Manual Parking Brake - Foot Actuated X --On-Demand Hydrostatic Power Steering w/ Brushless Steer Motor X --MONOTROL Pedal Directional Control - Foot Actuated X --Non-Marking, Polyurethane, or Lug Tread Tires -- XWide Tread Tires -- XLever Directional Control - Hand Actuated -- XElectric Park Brake - Seat Operated -- XNon-Suspension Seat (Vinyl) X --Semi-Suspension Seat (Vinyl or Cloth) -- XFull-Suspension Seat (Vinyl or Cloth) -- XSwivel Seat -- XOperator Restraint System X --7-Position Tilt Steering Column X --Amenities Tray and Clip Board Storage X --Operator’s Manual X --3-Function Hydraulic Control Valve X --4-Function Hydraulic Control Valve -- X84.1" Flat Plate Style Overhead Guard -- X86.0" Grid-Style Overhead Guard -- X88.4" Grid-Style Overhead Guard -- X90.5" Grid-Style Overhead Guard X --Alarm-Backup 87 Dba -- X2-LED Brake/Backup and Tail Lights -- X2-Drive, 1-Rear Drive, 2-LED Brake/Backup and Tail Lights -- XBattery Compartment Size - 27.0" X --Battery Compartment Size - 33.0" -- XBattery Compartment Size - 40.0" (E65Z Only) X --Battery Compartment Side Covers -- XBattery Compartment Rollers -- XBattery Compartment Hood - Raised (1.25") -- XVISTA® Mast With Canted Load Rollers X --Carriage with Integral Sideshift -- XMast Tilt Option: 5˚ Forward / 8˚ Back X --Mast Tilt Option: 5˚ Forward / 5˚ Back -- XMast Tilt Option: 10˚ Forward / 5˚ Back -- XMast Tilt Options: 5˚ Forward / 4˚ Back (Required on 4-Stg. Mast) -- XAuto Deceleration System X --Self-Energizing / Self-Adjusting Non-Asbestos Service Brakes X --U.L. Classification E X --U.L. Classification EE -- XU.L. Classification ES -- XSealed Motor Controller Compartment X --Internally Protected Traction and Pump Motor Controls X XTruck Status Monitoring System X --Fender Kits (Wide Tread) -- XEnvironmental Packages (Corrosion or Freezer) -- X

* Standard Display Includes: BDI with Lift Interrupt, Hour Meter, Indicator Lights, On-Board Truck Setup and Diagnostics(via technician password), Numeric Operator Input Keypad, Programmable Service Reminder, Truck Status Codes,Alphanumeric Display Readout.

** Premium Display Includes: All of the features of the standard in-dash display plus Operator Selectable Performance Modes (4), Operator Passwords and Pre-Shift Checklist.

Truck Capacity 4,500 lbs. (2 040 kg)

Load Center 24.0 inch (610 mm)

Max Lifting 57.0 - 80.0 ft/min.Speed Range (0.29 - 0.31 m/s)with Rated Load

Max Lifting 91.0 - 126.0 ft/min.Speed Range (0.46 - 0.64 m/s)with No Load

Max Travel Speed 9.9 mph (36-Volt)with No Load 10.7 mph (48-Volt)

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E65Z

A Division of NMHG Financial Services, Inc.

It’s not just about the lift trucks.Any company worth its weight knows successhas just as much to do with the support beforeand after the sale as the sale itself. We prideourselves on being more than just a lift truckmanufacturer. Through our Dealer Network,we’re also fleet managers, parts suppliers,capital procurement specialists and trainers.You’ll find that when it comes to service,there’s not much we don’t do.

Hyster Fleet ServicesAs much as we’d like for your entire fleet to beHyster, we know that’s not always going to be thecase. But just because you operate other brandsdoesn’t mean we can’t help manage your lifttruck maintenance and replacement plan. Wecan analyze your current truck fleet or your fleethistory and provide you with a cost-effectiveproposal for replacement and scheduledmaintenance of all your vehicles. Once this initialreview is complete, we’ll continue to monitoryour fleet to ensure it’s performing optimally.

UNISOURCE™ Parts ProgramIn addition to providing fleet management fora variety of brands, we can also serve as yoursource of parts for all your lift trucks. With theHyster UNISOURCE parts and service program,we offer more than 310,000 parts for all brandsof materials handling equipment, with namessuch as GM, Kenhar, Valvoline and more.UNISOURCE also has remanufactured parts thatprovide the same quality and guarantee but ata lower price. And we can deliver parts to youin less than 24 hours, any day of the week.How’s that for convenience?

Rental ProductsAt Hyster Company, we’re always looking forways to help you keep your productivity up. Oneway we do that is by offering rental equipmentfor the times when leasing or buying isn’t apractical option. Your local Hyster dealer hasaccess to over 10,000 units that are available forshort- or long-term rental. Whether you need onetruck to substitute for a vehicle that’s beingserviced or several lift trucks to accommodateseasonal changes in your business, we’ll help youmaintain output in a cost-effective manner.

Hyster CapitalWe know that financing new additions to yourfleet can sometimes be challenging. That’s whyyour Hyster dealer has a long list of options foryou to fund your purchase. We are skilled inarranging solutions for special financingrequirements, taking the difficulties out of buyingthe equipment you need. Whether you purchaseor lease a new or used lift truck, Hyster Capitaloffers better service and competitive rates,ensuring you receive the value you deserve.

National AccountsIf you have lift trucks in several different locationsacross the country or around the world, youmight qualify as a National Account. HysterNational Accounts enjoy the convenience of onesource for all their materials handling needs.With this service, we would develop a pricingand servicing program that will help you get themost out of your locations, no matter where inthe world they might be.

Special ProductsEngineering Department (SPED)In a perfect world, every application could behandled with a standard lift truck. However,in the real world, different materials requiredifferent handling. That’s why the SpecialProducts Engineering Department works withyou to customize your lift trucks. From uniquemast heights to specially made forks, SPED canprovide you with the tools you require to getthe job done right.

Automated Warehouse SolutionsAs society’s technological capabilities advance,we strive to find practical applications. One of ourmost recent innovations in that pursuit is ourdevelopment of automated warehouse solutions.We can help you determine if your operationwould benefit from this type of system, whichimproves inventory accuracy, warehouseproductivity and safety records, as it reducesmaintenance and overtime.

Operator and Service TrainingHyster Company recognizes that proper training is a key element of a profitable company. That’s why we offer a trainingprogram for your lift truck operators and for those who maintain your vehicles.Proper education in running and servicing lift trucks cuts down on the number of repairs and risk of injuries due to accidents while increasing productivity. All of our trainers are professionals with extensiveexperience in materials handling.

Hyster CompanyP.O. Box 7006Greenville, North Carolina27835-7006

Part No. E45-65Z/B1/2004 Litho in U.S.A.

Visit us online at www.hysterusa.com or call us at 1-800-HYSTER-1.

Hyster, , MONOTROL, SpaceSaver, YardMaster and VISTAare registered trademarks of Hyster Company. Challenger, XM,XM2, XL3, and Ultima II are trademarks of HysterCompany. Hyster products are subject to change without notice.

Hyster products are intended for use only by operators who are trained and qualified in accordance with OSHA 1910.178 and ASME B56.1-For the User. See Hyster Guide for Users of Industrial Lift Trucks and Operating Manuals which accompany each lift truck product.

the hyster ac advantage - tailift; world-lift e45-65z.pdf · you need a lift truck that can pull...

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