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© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
The FORAN Solution
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
What is FORAN?
Contract
Design
Basic
Design
Detail
Design
Fabrication
&
Assembly
3D model
Data Base
Concept
Design
Life-cycle
Repairings & Conversions
PLM
The most suitable CAD/CAM system for the design and productionof any kind of ship or offshore unit
Initial Design
Structure
Outfitting
Electrical
Drafting
Total integration between
design disciplines and design stages…
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
More than 50 years of success…
FORAN Significant Milestones
1965
1969
1973
1987
1993
1997
2000
2005
2010
2015
V1
V4
V6
V20
V30
V40
V50
V60
V70
V80
First in-house version
First domestic customer, BAZAN
First international Customer, in UK
Product-model Database
Complete integration Structure-Outfitting
First shipbuilding CAD on Windows
New kernel & Oracle
Collaborative engineering / Open System
Internationalization, PLM integration
PLM full customization, Total management of Welding, Virtual Reality
VersionDate Description
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
Naval
Frigate, Corvette
Aircraft carrier
Submarine
OPV
Landing Craft
FORAN Market Applications
Commercial
Bulkcarrier
Container
Ro-ro, Ferry, Passenger
Quimical carrier
LNG/LPG, VLCC
Offshore
OSV
Anchor vessel
Platform
Jack-up Vessel
Fall pipe vessel
Others
Tugs & Workboat
Sailing cruise
Ice-breaker
Oceanographic
Fishing vessel
Dredger, Barge
FORAN is applied succesfully in any kind of vessel and offshore unit
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
Optimization of engineering reducing time and cost:
• Reducing design man‐hours, enhancing the design quality and improving production efficiency.
Fast creation of 3D product model
Quick generation of production information
• Seamless continuity between the basic and the detail stages of the design →MATURITY
• Homogeneous development of all its modules and high level of concurrent engineering
What makes of FORAN the leading tool in Shipbuilding?
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
What makes of FORAN the leading tool in Shipbuilding?
• Integration of the entire range of ship
design disciplines
Hull Forms, General Arrangement, Naval Architecture,
Outfitting, Structure and Electrical
• 3D product model as the single source
of all data
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
• FORAN offers a fully and easy data exchange between FORAN projects and Import/export tools with other systems by standard formats and dedicated formats also.
Legacy data and confidentiality.
• Migration of FORAN projects are easy and fast by a full compatibility of versions.
• The easiness of sharing projects by Database replication, remote database access, access and change
control and Visualization of imported data makes of our System the most competitive tool in the market
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
The FORAN System process
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SENER Marine
PLM system is a reality invoked directly from FORAN modules with an automatic generation of files for
visualisation.
PLM integration Solution
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
FORAN licenses are perpetual
(there exist a Rental option)
The FORAN System is made up of a set of modules grouped in packages.
The right of use is granted in terms of a number of floating licenses of each package
Licensee policy
The maintenance service includes the following:
-Updating of the software packages installed at the SITE;
-Telephone, fax, e-mail and Internet (Web Support Desk) technical assistance;
-Correction of errors duly reported through the Web Support Desk.
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
1. Is the most efficient tool for Shilbuilding Desing
Efficiency and automatization
2. Homogeneity
No external software added. Same philosophy
3. Single DB
No external files
4. License policy
5. Avoid dependancy from others CAD vendors
Why Choosing FORAN System?
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
By purchasing a set of FORAN System licenses, we will accompany you by offering a full package to guide DND to de design withFORAN System:
- Installation of the System
- Migration of an existing DND project by FORAN tools
- Training and technical assistance on the go.
- A new project in FORAN system by migration → legacy data.
What we offer:
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
More than 150 companies in 30 countries …
• BAE Systems
FORAN in QEC Project – Aircraft carrier for the Royal Navy
FORAN in Successor- Submarines for the Royal Navy
Shipyards:
BAE Submarine Solutions (Barrow)
BAE Surface Naval Ships (Glasgow, Portsmouth)
700+ FORAN users for Concept, Basic and Detail design
• Babcock Marine (Rosyth)
FORAN in QEC Project – Final Assembly
200+ FORAN users for Concept, Basic and Detail design
• Navantia
5 Shipyards in Spain
War Ships & Commercial Ships
520+ FORAN users for Concept, Basic and Detail design
FORAN Significant References (I)
BAE-QEC
Navantia-ALHD
Babcok
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SENER Marine
• STX OSV (former Aker Yards)
18 Shipyards in 8 countries
Diversified Types of Vessel
400 FORAN users for Basic and Detail design
• Severnoye
Design Bureau in Russia
Navy and commercial vessels
100 FORAN users for Basic and Detail design
• Rolls Royce Marine
Design offices in Norway and Croatia
Commercial ships and offshore supply vessels
100 FORAN users for Basic and Detail design
• Stodga
Design office in Poland
40 FORAN users for Basic and Detail design
Significant References (II)
Skandi Aker
Severnoye
Jack up Vessel-Stodga
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SENER Marine
• Sanoyas
Shipyard in Japan
Commercial ships
70+ FORAN users
• WSDDI
Corporation in China
All kind of ships
Basic and detail design with FORAN
• Yuexin
Shipyard in China
OSV, anchor vessels, etc
Basic and detail design with FORAN
• Dyrdocks World Dubai
Shipyard in Dubai
Offshore
Basic and detail design with FORAN
Sanoyas - Spring Aeolian
Significant References (III)
Yuexin-Offshore vessel
Dubai- Semi sub Oil Rig
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
• La Naval
Shipyard in Spain
Commercial ships, offshore
100+ FORAN users
• Murueta Shipyard
Shipyard in Spain
OSV, Workboats, Barges
Basic and detail design with FORAN
• Vulcano Shipyard
Shipyard in Spain
Offshore, chemical carriers, ro-ros
Basic and detail design with FORAN
• Barreras Shipyard
Shipyard in Spain
Offshore, Ro-Ros, Ferries…
Basic and detail design with FORAN
La Naval- Fall Pipe vessel
Significant References (IV)
Barreras-Ferry
Vulcano – Chemical carrier
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
CAD solution of choice in 2 out of the 5 big players in naval shipbuilding in Europe
40% of the naval shipbuilding working seats in Europe operate FORAN
BAE SYSTEMS:
220 working seats in Babcock Engineering Services, Rossyth.
250 working seats in BAE Systems Naval Ships (Glasgow and Portsmouth).
300 working seats in BAE Systems Submarines, Barrow-in-Furness.
50+ working sites in different minor outsourcers of the aircraft carrier project, in different sites
Total number of working seats in the Successor project to grow above 800,
NAVANTIA
130+ in NAVANTIA Cartagena.
100 to 200 in each one of the other sites
200+ active FORAN working seats in other customers across the world
FORAN footprint in the naval shipbuilding CAD market
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
S-80 Submarine - Navantia
Significant FORAN projects (I)
Builder Navantia, Spain
Owner Spanish MoD
Main Particulars
Overall Length 71.1 m
Hull Diameter 7.3 m
Displacement 2,400 t
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
QEC Design/Manufacture Multi Site WorkingLB05 Structure Design N.S. Glasgow
Outfit Design BES Rosyth Transferred and Completed by N.S. Glasgow
Output by N.S. Glasgow
Manufactured in N.S. Portsmouth
Assembled in BES Rosyth
LB03 Structure & Outfit Design S.S. Barrow
Output by N.S. Glasgow
Manufactured in Glasgow
Assembled in BES Rosyth
CB03 Structure & Outfit Design N.S. Glasgow
Output by N.S. Glasgow
Manufactured in A&P Tyne
Assembled in BES Rosyth
Modelled in Tribon
Significant projects (II)
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
H6-e Semisub Drilling Rig
• Scope of work with FORAN: pontoons, columns and bracings
• Aker Brevik engineering: Concept and Basic 3d design
Steel clash model and weight calculations
Steel outfitting and foundations: Aker Brevik Engineering
Equipment layout drawings
Piping design and arrangement drawings
Penetrations
Iso drawings and spool sketches
Outfitting weight reports
Material take offs
• Dry Docks World (Dubai):
Steel production engineering
Significant projects (III)
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
83.000DWT PANAMAX bulkcarrier
• Designed and built by Sanoyas Hishino Meisho Corporation, Japan
Biggest PANAMAX bulkcarrier ever
Full 3D Structure & Outfitting model in FORAN
Intagration to Sanoyas in-house production software
Significant projects (IV)
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
Offshore wind farm construction jack-up barge
• StoGda Ship Design & Engineering Sp. z o.o. (Poland)
Full 3D Structure & Outfitting model in FORAN
Intagration to Sanoyas own production software through specific DXF export facility
Significant projects (V)
• Naval architecture calculations,
• Full 3D model,
• Class drawings,
• Structure, Systems and outfitting
workshop information
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
CNN B340 and B333 Fall Pipe Vessels
Built at Construcciones Navales del Norte(La Naval de Sestao), Spain
Entire project developed with FORAN.
Main dimensions, 191,50 x 40 m x 7,50 m
32,500 t of capacity
5 diesel generators, 2 bow thrusters, 2 retractable azimuth thrusters
2 stones storage units on the main deck
2 excavator cranes, 1 fall pipe module, 2 conveyor belts
Helicopter deck
Significant projects (VI)
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
Texaco Captain Floating Production and Storage Unit
Built at Astano (Spain) for Golar Nor
Dimensions, 220 x 34 x 19,1 m.
Capacity, 49.800 m3.
1 Engine room fore, 1 aft.
Turret connection, swivel
Offloading system, hose reel
Significant projects (VII)
© SENER, Ingeniería y Sistemas, S.A.
SENER Marine
138,000 m3 LNG Carrier series
Built at IZAR Sestao, IZAR Puerto Real, Spain
Main dimensions, 271 x 42,5 x 25,4 m
FORAN data:
20,500 t. of steel
195.000 structural parts
6.670 nestings
48 Systems
11.700 pipe spool
Significant projects (VIII)
Thank You for your attention!
Lugar, fecha
June 2014
www.foran.es