the company was incorporated in the year 1992 and has its office and manufacturing facility in pune....
TRANSCRIPT
The company was incorporated in the year 1992 and has its office and manufacturing facility in Pune.
Xytel India - An Insight
The quest for bringing in “World Class Technologies” to the Indian Subcontinent & Asian Region has been a guiding force in establishing Xytel India.
Xytel India is the pioneer in bringing the Revolutionary Pilot Plant Technology to the chemical Research and Development Industry.
Xytel India, a joint venture between Xytel Corporation, USA, the world leader in supply of pilot plants & Aker Solutions (earlier Kvaerner/Davy Powergas, Mumbai), a premier project/process engineering organisation is engaged in supply of skid-mounted/modular, fully automated Pilot/Mini Plants on turnkey basis.
Xytel India - An Insight
Why Xytel India ?
Expertise in designing and building cost effective pilot and mini plants in record time, providing modularity, portability and computerised control
State-of-the-art manufacturing facility
Customer Satisfaction
Customized pilot/mini plants for specific requirements.
Prompt, Reliable & Efficient Service
Skilled and Experienced work force
Specialized overseas/ Indian vendors
Real time consultations with Xytel Inc. US for product upgradation & sharing their data bank and immense global experience
In-House Software Development Capability
Availability of Design software like ChemCAD, APV, PromisE, AutoCAD
Xytel India Methodology of Project Execution
Customer Requirement
Literature Survey, Preliminary Engineering,Finalize specification
Client
Client
Firm Order from Client
Basic Engg. Package, Process Design, Detailed Engineering, Mechanical Design & Control System Config.
Client
Procurement, Fabrication & Assembly
Factory Acceptance Test & Site Acceptance Test
Warranty Support
Client
Purpose:• For conducting simulated testing of commercial
units, for correctly estimating the yield changes
Project Details:• Operating Temperature :
Reactor : 500 – 600oC
Stripper : 500 – 600oC
Regenerator : 650 – 720oC• Operating Pressure : 2 – 5 kg/cm2 g • Feed Rate : 2 To 12 kg/hr.• Feed Type : Naphtha, VGO/Resid of CCR < 1 (wt
%)• Catalyst circulation rate : 40-100 kg/hr• Stripping Medium : Steam/Nitrogen• Adiabatic operation of the riser• PC-PLC based control system• Year of completion: 2009
Fluid Catalytic Cracking (FCC) Pilot Plant
Client: Reliance Petroleum Limited
Purpose:For conducting catalyst and process evaluation
studies
Project Details:• Feed Rate : 50-500 ml/hr• Operating temperature: 500oC max.• Operating pressure: 180kg/cm2g max.• Catalyst capacity: 150cc max.• Unit included, 5 reactor systems having
up/down flow arrangement with series & parallel arrangement.
• High Pressure Scrubber system• Atmospheric column for Top & Bottom
separation.• PC-PLC based control system• Year of completion: 2009
Dual Hydrotreater / Hydrocracker Pilot Plant
Client: Takreer, Abu Dhabi
Purpose:For deactivating zeolite based fresh FCC/RFCC
catalysts & additives without or with metals
Project Details:• Reactor MOC: Incolnel 800H• Operating temperature: 850o C• Operating pressure: Atm.• Catalyst Qty: 75 cc• Water Feed Rate: 3.6 - 25 cc/hr• Unit included: 4 reactors installed in a sand
bath, 4 feed pumps, rotameter for nitrogen and air service, Mass Flow Controller for Hydrogen
• PC-PLC based control system• Year of completion - 2012
Multireactor Fluid Bed Auto Steaming Unit
Client: Indian Oil Corporation, Faridabad
Purpose:For aviation fuel production from vegetable oil.
Project Details:• Reactor MOC: SS316• Operating temperature: 500o C• Operating pressure: 150 bar.g• Catalyst Qty: 4 litres• Liquid Feed Rate: 3-10 ltrs/hr• Gas Feed Rate : 600-6000 SLPH• Mode of Operation: Once Thru & Recycle• Micro Processor Controller based system
with feature of controlling from PC• PC-PLC based control system• Year of completion - 2012
High Pressure Fixed Bed Pilot Plant Flow Reactor System
Client: Indian Institute of Petroleum
Purpose: • Two units meant for light and heavy feeds.
Project Details:• Operating Temperature: 450oC
• Operating Pressure: 150 bar.g
• Catalyst capacity: 250 ml
• 6 Tubular Fixed Bed Reactors
• All 6 reactors can be operated in Series or 3 & 2 reactors can be operated in series independently
• Separator Section With 2 Phase Separator
• On-Line GC analysis
• PC-PLC based control System
• Year of completion : 2009
Multiple Microreactor Distillate & Residues Catalyst Testing Units
Client: Kuwait Institute of Scientific Research
(Unit A&B)
Client: Indian Oil Corporation Limited Purpose:
• For rapid evaluation of hydro-processing
catalysts.
Project Details:
• Operating Temperature:450oC max.
• Operating Pressure: 200 bar g max.
• Catalyst Capacity: 1-5 ml
• Unit included: total 8 reactors
(MOC:Inconel) installed in three zone
furnace and having separate feed, product
& separation module for each reactor with
high precision syringe feed pump for
liquid feed.
• PC-PLC based control system
• Year of completion: 2009
FULLY AUTOMATIC MICRO -REACTOR SYSTEM CONSISTING OF EIGHT REACTORS
TOLUENE DISPROPORTIONATION UNIT (HT&OT)
Client: Shanghai Research Institute of Chemical Technology (SRIPT), China
Purpose: • To study catalyst & operating conditions in 10 Independent reactor
system.
Plant Details:• Operating temperature: 400oC • Operating pressure: 40 bar g• Catalyst capacity: 25-50 cc• Reactor type: Fixed Bed Reactor
• Reactor MOC: SS316
• Liquid feed: Toluene & Cg,C10 Aromatic (feed rate: 5-200 gm/hr)
• Gas feed: Hydrogen (feed rate: 100SLPH)
• DCS based control system.• Year of completion : 2008
Client: Sabic Research & Technology Pvt Ltd
Project Details:• Operating Temp.: 800oC at atm
pressure and 600oC at 60bar.g pressure.
• Reactor of catalyst volume: 2ml • Reactor MOC: Inconel 625 (Qty. : 8
Nos.)• Gas Feed: H2, N2, Air, Hydrocarbon
gases (Methane/Propane)• Liquid feed: Hydrocarbon such as
Benzene etc.• PC-PLC Based Control System• Unit included 8 Port Stream Selection Valve arrangement and Multiport
Sampling Valve with 16 Nos. of 2ml sampling loops• Year of completion: 2006
Purpose: • Aromatic Alkylation, Alkane cracking, gas
phase dehydrogenation
MULTIPLE FIXED BED HIGH THROUGHPUT CATALYST SCREENING REACTOR SYSTEM
Client: Kuwait Institute of Scientific Research
Purpose: • Hydrotreating Of VGO For Catalyst
Evaluation.
Project Details:• Operating Temperature: 450oC
• Operating Pressure: 200 bar.g
• Catalyst capacity: 250 ml
• 5 Tubular Fixed Bed Reactors
• All 5 reactors can be operated in Series or 3 & 2 reactors can be operated in series independently
• Separator Section With 2 Phase Separator
• On-Line GC analysis
• PC-PLC based control System
DIRECT UPGRADING PILOT PLANT
Client: Indian Oil Corporation Limited
• Purpose: • Reforming of Natural Gas, Methane, Naphtha
Steam.
• To carry pre-reforming, primary reforming, HTS and MTS/LTS reactions
Project Details:• Operating Temperature: 900oC & 550oC
Operating Pressure: 50 bar.g
• Unit included: feed pre heater & steam super heater, total 5 Tubular Fixed Bed Reactors of 50cc catalyst capacity each operated independently or in series.
• Hydro de-sulfurisation, Sulfur Guard
• On-line GC Analysis
• PC-PLC based control System• Year of completion: 2004
SYN-GAS MICROREACTOR UNIT
Purpose: • For Hydrodynamic and column internal studies in the Trickle Bed Reactor
Project Details:
• Unit included two fixed beds of 600 mm dia and 1000 mm height of each bed
• Unit had different types of distributors such as bubble cap tray, sieve tray and chimney tray
• Arrangement to check efficiency of quench box
• Specially designed liquid collector with 60 equal compartments and separate measuring tube for each collector
• Column in Acrylic and internals in SS• PC-PLC based control system• Year of completion: 2005
COLD STAND UNIT
Client: Indian Oil Corporation Limited
Client: Indian Oil Corporation Limited
Purpose: • Hydrocracking of VGO for catalyst
evaluation
Project Details:• Operating Temperature: 450oC
• Operating Pressure: 200 bar.g
• VGO feed with recycle feed module
• Unit included: total 2 tubular fixed bed reactors (MOC:RA330) of 400 ml catalyst capacity, such that the reactors operate in series, parallel or independently.
• Unit also included separator section with 2 phase separator, Caustic scrubber & recycle gas compressor, liquid stripping with stripper, packed heated atmospheric & vacuum column, cast in Bronze block furnace and LPG recovery system.
• PC-PLC based control System• Year of completion: 2005
HYDROCRACKER PILOT PLANT UNIT (FIXED BED
Purpose:• For conducting simulation of
catalyst deactivation for evaluation of fresh catalyst.
Plant Details:
Client: Chennai Petroleum Corporation Limited (Formerly MRL)
• Operating temperature: 900oC • Operating pressure: atm.• Catalyst capacity: 100 gm.• Reactor type: Fluidized Bed
Reactor • Reactor MOC: Incolly 800 • Liquid feed: VGO (feed rate: 5-
25gm/min; preheat temp.: 350oC)• Gas feed: Air/ Nitrogen (feed rate:
500SCCM; preheat temp.: 350oC)• PC-PLC based control system.
CYCLIC DEACTIVATION UNIT
Purpose:
• For adsorption of Sulfur in packed/fluidized bed of adsorbent.
• In-situ activation & regeneration of adsorbent.
Plant Details:
• Adsorber MOC: RA-330
• Operating temperature: 550oC,
• Operating pressure: 30 bar.g
• PC-PLC based control System
• Year of completion: 2004
Client: Indian Institute of Petroleum
LAB-SCALE ADSORPTION UNIT FOR GASOLINE DESULPHURISATION PLANT
Client: Kuwait Institute of Scientific Research
Purpose:
• Two units meant for light and heavy
feeds.
Project Details:
• Operating Temperature: 450oC
• Operating Pressure: 150 bar.g
• Catalyst capacity: 5 - 10 cc
• Multiple reactors in single furnace
• PC-PLC based control System
• Year of completion: 2005
MULTIPLE MICROREACTOR DISTILLATE AND RESIDUES CATALYST TESTING UNIT-A & UNIT-B
Client: Indian Oil Corporation Limited
Purpose: • Reforming of Natural Gas, Methane,
Naphtha Steam.
• To carry pre-reforming, primary reforming, HTS and MTS/LTS reactions
Project Details:• Operating Temperature: 900oC &
550oC Operating Pressure: 50 bar.g
• Unit included: total 5 tubular fixed bed reactors of 100cc catalyst capacity each operated independently or in series, steam super heater, online GC analyzer.
• Hydro de-sulfurisation, Sulfur Guard
• PC-PLC based control System
• Year of completion: 2004
HYDROGEN GENERATION UNIT
Client: Bharat Petroleum Corporation Limited
Purpose: • For studies of isomerisation &
reforming processes of Naphtha
Project Details:• Operating Temperature: 550oC• Operating Pressure: 50 bar.g• Reactor catalyst capacity: 20cc • Fixed bed reactor system, with
up/down flow arrangement.• Plant included Hydrogen recycle
system
• Unit included on-line CO/CO2
analyzer• PC-PLC based control System
• Year of project completion: 2003
REFORMING MICRO REACTOR PILOT PLANT
Client: Bharat Petroleum Corporation Limited
STEAM DEACTIVATION UNIT
Purpose:• Designed to decrease the activity
of fresh FCC Zeolite catalysts by processing it for a period of time in presence of steam at 750 – 800oC.
• To simulate fully equilibrated FCC catalyst conditions after deactivating the catalyst.
Plant Details:
• Operating temperature: 400oC • Operating pressure: atm.• Catalyst capacity: 50-100 gm/min• Liquid feed rate: 5-25 gm/min
(VGO/Resid)• Gas feed rate: 200 SCCM (Air/
Nitrogen)• PC-PLC based control system
Purpose:• Cracking of Ethane
• To study the effect of anticoking agent on coking in the tubular reactor
Project Details:• Operating Temp.: 830oC (max.)• Operating Pressure: 2.5 bar.g• Capacity - 5 kg/hr Ethane Gas• Process design was done by IICT,
Hyderabad.
Client: Gas Authority India Limited
• The reactor was incorporated with gas fired furnace using metal fibre (Acotech, Belgium) and water cooled gas burners
• PC-PLC based control system.• Year of completion: 2001
GAS CRACKER PILOT PLANT
Client: Indian Petrochemical Corporation Limited
DEHYDROGENATION CATALYST TESTING UNIT
Purpose:• For catalytic screening/kinetic
studies for dehydrogenation reactions.
Plant Details:
• Operating temperature: 500oC • Operating pressure: 50 bar.g.• Catalyst capacity: 2-5 ml.• Liquid feed rate: 3-90ml/hr.• Hydrogen recycle capability using
compressor.• System included, fixed bed tubular reactor in downflow arrangement, HP make 6890 series Gas Chromatograph & HPLC type syringe pump for
water addition.• PC-PLC based control system.• Year of completion: 2000
Client: Indian Oil Corporation Limited
Purpose:• For cracking of heavier feeds with CCR to 12
wt% max.• For studying FCC catalyst properties, dual
solid process and integral regenerator/reactor system
• For feedstock and catalyst evaluation.
Project Details:• Design pressure: 2 bar.g• Feed rate: 4 - 10 kg/hr• Two stage regeneration operation at 700-750oC • Adiabatic operation for reactor & regenerators• Debutaniser @ -20oc• Online CO/CO2/O2 analysis of flue gas
• Steam generation facility for feed injection & Hydrocarbon Stripping• Internal/external cyclones in regenerator.• Online product and flue gas flow rate measurements.• Proprietary feed nozzle design by Xytel India• PC-PLC based control System• Year of project completion: 2001
RESID FCC PILOT PLANT
Purpose:
• Determination of characteristics of a particular Fluid Cracking Catalyst.
Plant Details:
Client: Chennai Petroleum Corporation Limited (Formerly MRL)
• Reaction Temp. : 550oC • Regeneration Temp. : 750oC• Liquid Product Collection : Icebath• Feed Injection Rate : 0.5 to 60 ml/min• Feed Syringe Temp. : 100oC• Reactor Capacity :4-5 gm of catalyst• Nitrogen Flow Rate : 100 cc/min max.• PC-PLC based control system.• Year of Completion : 1996
MICRO ACTIVITY TEST UNIT
Client: Kochi Refineries Limited
Purpose: • To study effect of reaction/
regeneration temp.
• To study catalyst circulation rate.
• Feedstock on FCC process.
• Catalyst/feed stock comparison
Project Details:• Operating Temperature: 600-750oC
• Operating Pressure: 2.7 bar.g
• 7.5 kg/hr catalyst circulation rate
• 2.5 kg/hr liquid feed rate
• PC-PLC based control System• Year of completion: 1996
FLUID CATALYTIC CRACKING PILOT PLANT
Client: Indian Oil Corporation Limited
Project Details:• Operating Temperature :
Reactor : 45 – 510oC
Stripper : 500 – 550oC
Regenerator : 650 – 750oC
• Operating Pressure : 0.3 - 1.5 bar.g
• Feed Rate : 0.8 To 3.5 kg/hr.
• Feed Type : VGO, VGO + Resid of CCR < 1 (wt%)
• Catalyst circulation rate : 6-10 kg/hr
• Recycle Ratio < 10%
• Stripping Medium : Steam/Nitrogen
• Adiabatic operation of the riser
RECYCLE FCC PILOT PLANT
• Unit included: CLO column, HGO column & debutaniser at the down stream of reactor and online CO/CO2/O2 analyzers for flue gas
• PC-PLC based control system
Purpose:• For selective Hydrogenation, Hydro de-
sulfurization, Hydro dewaxing & Hydro cracking
• For catalyst screening, their performance evaluation & comparison and to extract the kinetic data
Project Details:• Design temperature: 550oC• Design pressure: 200 bar.g• Reactor catalyst capacity: 150cc and
20cc for MCR.• Plant included Hydrogen Recycle Facility
Client: Indian Oil Corporation Limited
• Unit included: two reactor system with up/down flow mode with series and
parallel arrangement with on-line GC for product gas analysis• PC-PLC based control system• Year of project completion: 2002
PILOT PLANT & MICRO REACTOR FOR MIDDLE DISTILLATE DEWAXING
Client: Kuwait Institute of Scientific Research
Purpose: • Isomerisation and hydrotreating of
hydrocarbon or naphtha gas oil cuts
Project Details:• Operating Temperature: 450oC
• Operating Pressure: 100 bar.g
• Cast In Bronze Block Furnace
• On-Line GC analysis
• PC-PLC based control System
• MOC : SS316
ISOMERISATION PILOT PLANT
Client: Chennai Petrochemical Corporation Ltd
HYDROTREATING PILOT PLANT
Purpose:• For selective hydrogeneration,
hydro- desulferisation, hydro-dewaxing, hydro-finishing & hydrocracking for catalytic screening, performance comparison & kinetic data.
Plant Details:
• Operating temperature: 550oC • Operating pressure: 250 bar.g. • Catalyst capacity: 500cc• Unit included, 2 reactor system
having up/down flow arrangement with series & parallel arrangement.
• PC-PLC based control system• Year of completion: 1998
Client: Indian Oil Corporation Limited, Faridabad
Adsorption Micro Reactor Unit
Purpose:• For carrying out research activities in the
area of catalytic/non-catalytic adsorption processes (for sulfur adsorption)
• For evaluation of different adsorbent systems, feed stocks and for optimization of process parameters
• Reactor MOC: Inconel 800• Operating temperature: 600°C• Operating pressure: 50 bar. g • Catalyst Qty : 40 cc• Liquid Feed Rate :100 ml/hr; Hydrogen Feed Rate :150 SCCM; Air Feed Rate :150 SCCM• Unit included: two reactor system with down flow mode with parallel arrangement and
sequence operation philosophy with on-line liquid and gas analysers, on-line Antek make sulfur analyser, on-line gas analyser (CO, CO2, SO2, O2)
• PC-PLC based control System• Year of completion: 2010
Project Details:
Client: Indian Oil Corporation Limited, Faridabad
Demetallation Reactor Unit
Purpose:• For development of Demetallation
process for the removal of heavy metals (Ni, V, Fe etc.) from heavy hydrocarbon oils
• Operating temperature: 260 °C• Operating Pressure: 85 bar.g• Operating pressure: 50 bar. g
• Unit included: High Pressure CSTR Reactor of 1 litre capacity with electrodes (SS/Copper/Aluminium) insertion arrangement and current control facility
• Reactor MOC : C-276 Hastealloy• Micro PLC based Control System• Year of completion: 2010
Project Details:
Client: Porocel Adsorbents, Catalysts & Services
Claus Catalyst Test Rig
Purpose:• Catalyst Activity Testing
(Catalyst developed for Sulphur production)
• Operating temperature: 380°C at Atm Pressure
• Reactor of catalyst volume: 100 ml• Reactor MOC : Quartz
• Gas feed H2S, SO2, Nitrogen, Air, CO2
• Liquid feed CS2 and Water
• Reactor, Condenser Coil, Seal Pot• MOC: Glass, Installed in oven• PC-PLC based computer systems• Year of completion: 2010
Project Details:
Client: Indian Oil Corporation Limited, Faridabad
Compact Steam Methane Reformer Pilot Plant
Purpose:• For producing HCNG mixture for auto
fuel purpose (80% methane. 20% Hydrogen)
• Producing and storing HCNG
• Reactor MOC: SS 321• Operating temperature: 500°C• Operating pressure: 10 bar. g• Steam Feed Rate: 2.5 kg/hr; CNG Feed Rate: 2 NM 3/Hr
• Unit included: Sulphur Guard reactor to remove H2S from CNG, Steam Generator & Steam super heater, CO2 Scrubber, HCNG Gas Compressor with Discharge Pressure 250 kg/cm2, HCNG Storage consisting of 7 cylinders of 75 litre capacity each, online analysers for methane, hydrogen and CO2
• PC-PLC based control systems• Year of completion: 2011
Project Details:
Xytel India Services
Feasibility & Engineering StudiesApart from the main activity, we also undertake, as a pre-requisite for turnkey supply, a study to prepare pre-engineering document to convert bench / lab-scale data to into pilot / mini plant design when very little information about the process is available. This exercise is also useful for estimating the project cost enabling the client to arrive at an investment decision.
Revamping Existing Units
Xytel India offers specialized services to help clients revamp their existing pilot plant resources.
AMC Services
Xytel India also undertake Annual Maintenance Contracts for Pilot/ Mini Plants . Each AMC has a designated service engineer in lead role and services will include visits at a mutually decided frequency, normal & preventive maintenance operations, guidance & training for proper operation & maintenance of pilot plants.
Automation of Pilot Plants
Xytel India offers solution to PC/PLC based system to replace existing, stand alone control systems, PC based control systems.
Clients
Office & Works: EL-31/14, ‘J’ Block, MIDC, Bhosari, Pune – 411026. Maharashtra (INDIA)
Tel : +91 20 40737700 Fax : +91 20 40737777Email: [email protected] Website: www.xytelindia.com
Xytel India Pvt. Ltd.