TensorDS DL

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  • A Guide to Using

    Tensor DS and Tensor DL Drive with Tools Talk DS/DL

    Atlas Copco Tools and Assembly Systems AB

    Edition 3 Atlas Copco Tools and Assembly Systems AB - 9836 2050 01 Page 1 (145) 2003-09

  • Contents

    1. SAFETY INSTRUCTIONS............................................................................................................ 5 2. INTRODUCTION ........................................................................................................................ 7

    2.1 General .................................................................................................................................7 2.2 DS/DL Drive ........................................................................................................................7 2.3 System Functionality...........................................................................................................9 2.4 ToolsTalk DS/DL...............................................................................................................10

    3. DS/DL DRIVE ........................................................................................................................ 11 3.1 Connectors DS ...................................................................................................................11 3.2 Connectors DL...................................................................................................................12 3.3 Inputs/Outputs Schematic ................................................................................................13 3.4 Installation of DS hardware .............................................................................................21 3.5 Installation of DL hardware.............................................................................................22 3.6 Installing new software into the DS/DL Drive................................................................23 3.7 DS Drive Dimensions ........................................................................................................24 3.8 DL Drive Dimensions ........................................................................................................25 3.9 Display / Key Pad DS Drive..............................................................................................26 3.10 Display / Key Pad DL Drive .............................................................................................27 3.11 Different models of DS/DL Drive.....................................................................................29 3.12 Functions, D302 / D303 and D312 / D313........................................................................31 3.13 Functions, D312 / D313 only.............................................................................................34 3.14 Key Pad Functions ............................................................................................................35 3.15 Remote Start ......................................................................................................................40 3.16 Inputs and Relays ..............................................................................................................41

    4. PROGRAMS............................................................................................................................. 43 4.1 Selection of program .........................................................................................................43 4.2 Tightening strategies .........................................................................................................47 4.3 Special Functions...............................................................................................................53

    5. TOOLSTALK DS/DL .............................................................................................................. 59 5.1 Installation .........................................................................................................................59 5.2 Working in Tools Talk......................................................................................................63 5.3 Programming Window .....................................................................................................72 5.4 Run Window......................................................................................................................80 5.5 Torque Tuning Window ...................................................................................................81

    3

  • Contents

    5.6 Configuration Window, Tensor DS & DL ......................................................................85 5.7 Configuration Window, Tensor DL only ........................................................................89 5.8 Diagnostics .........................................................................................................................95

    6. PROGRAMMING...................................................................................................................... 99 6.1 Hints ...................................................................................................................................99 6.2 Full Programming of pset...............................................................................................103 6.3 Quick Programming .......................................................................................................108 6.4 Auto Set ............................................................................................................................109 6.5 Torque Tuning.................................................................................................................110 6.6 Configuration...................................................................................................................112

    7. ACCESSORIES....................................................................................................................... 117 7.1 RE Alarm .........................................................................................................................118 7.2 Selector, only for D312 / D313........................................................................................120 7.3 I/O Expander ...................................................................................................................125 7.4 IR Key ..............................................................................................................................126

    8. TROUBLE SHOOTING ........................................................................................................... 129 8.1 Error Messages in ToolsTalk DS/DL.............................................................................129 8.2 Error codes on Drive.......................................................................................................130 8.3 What might have happened........................................................................................137

    9. TECHNICAL SPECIFICATIONS .............................................................................................. 141 9.1 DS Drive ...........................................................................................................................141 9.2 DL Drive...........................................................................................................................142 9.3 Tools Talk DS/DL............................................................................................................143

    10. ABBREVIATIONS................................................................................................................... 145

    4

  • Safety Instructions

    1. Safety Instructions WARNING Read and understand all instructions. Failure to follow all the instructions listed below may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS IMPORTANT All locally legislated safety rules with regard to installation, operation and maintenance must be respected at all times. Refer installation and servicing to qualified personnel only. Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions may cause you to lose control. Electrical Safety Earthed tools must be plugged into an outlet that has been properly installed and earthed in compliance with all relevant codes and ordinances. Never remove the earthing prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in any doubt as to whether the outlet is properly earthed. Should the tools suffer electronic malfunction or breakdown, earthing provides a low resistance path to carry electricity away from the user. Applicable only to Class I (earthed) tools. THIS MUST BE EARTHED! Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. This instruction does not apply to tools classified as watertight or splash proof. For minimum electrical interference, place the instrument far away from possible sources of electrical noise, e.g. arc welding equipment etc. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace d

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