tem/tps mrr part 2

GLAST LAT Project TEM/TPS MRR, September 16, 2004

4.1.7 DAQ & FSW V1 1

GLAST Large Area Telescope:GLAST Large Area Telescope:

B. Estey, ProductionSLAC

[email protected](650) 926-8531

Gamma-ray Large Gamma-ray Large Area Space Area Space TelescopeTelescope

TEM/TPS MRR Part 2TEM/TPS MRR Part 2


4.1.7 DAQ & FSW V1 2

Parts, Materials, and ProcessesParts, Materials, and Processes

• EEE Parts– All EEE parts have been approved for use by the Program Parts Board– Status of TEM Parts Qualification (highlighted yellow items=part approved, not in use):

Date ID Number Part Type Procurement Part Number Procurement Specification Generic Part Number Quantity

ReceivedData Package

ReviewIncoming Inspection

DPA Quantity

DPA Result

Flight Use Comments /Remarks

May-03 1 TANTALUM CAPACITORS CWR11FH105KDB MIL-PRF-55365 T492A105K010DS -1876 N/A N/APO # 47205. Parts received was marked KD and not KDB. Parts not surge tested. RTV for replacement. Schedule due back 9/20. Received tested 124 ea back from GSFC.

May-03 2 TANTALUM CAPACITORS CWR11FH475KDB MIL-PRF-55365 T492B475K010DS -1992 N/A N/APO # 47205. Part received was marked KD and not KDB. Part was not surge tested. RTV for replacement. Schedule due back 9/20. Received tested 8 ea from GSFC.

May-03 3 CERAMIC CAPACITORS M123A11BXB473KM MIL-PRF-123/11 CKS52 2500 C OF C Reviewed Completed N/A N/A PO #47557. Not in use. Need to RTV for T/R

May-03 4 TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CWR09 430 C OF C Reviewed Completed N/A N/A Yes PO #51016.

May-03 5 CERAMIC CAPACITORS CDR31BX472BKUS MIL-PRF-55681 CDR31 10000 C OF C Reviewed Completed N/A N/A Yes PO #49018.

May-03 6 CERAMIC CAPACITORS 1210B563K251YHTM LAT-PS-01194 CKS52 2100 Completed Completed N/A N/A Yes PO # 47520. Item 1=600, item 2=1500.

May-03 7 CONN, MICRO-D MIL-PRF-83513 SCREEN PER EEE-INST-002 CRISTEK-MCR-051 300 Completed Completed N/A N/AP.O.45466. Requested C OF C and data package. In adequate two versions of C OF C received . Requested Nick to modify remarks if parts are to be accepted. Parts has quality issues. Need to bake parts.

May-03 8 CONN, MICRO-D MIL-PRF-83513 SCREEN PER EEE-INST-003 CRISTEK-MCR-069 150 Completed Completed N/A N/A P.O.45466. Parts have quality issues. Need to bake parts.

May-03 9 CONN, HD22 311P407-5P-B-15 S-311-P-4/07 AND MIL-DTL-24308 206504-1 50 NA Completed N/A N/A Yes

May-03 10 IC, POWER 5962-8759406VXA LM185BYH2.5 120 Completed Completed N/A N/A Yes Parts were received from GSFC. All screening data + PIND tests performed by National Semiconductor were acceptable.

May-03 11 DIODE, SWITCHING JANTXV1N4153UR-1 MIL-PRF-19500/337 1N4153UR-1 500 C OF C Reviewed Completed 5 Passed Yes P.O. 45544.

May-03 12* PADS NOT IN USE RM2512B Not in use

May-03 13* PADS NOT IN USE RM0705B Not in use

May-03 14 FUSE SMD050 SCD MICROSMD050-2 120 Completed Completed 5 PO #48366. Parts upscreened by GSFC. No DPA report yet.

May-03 15* TEST HEADER NONE NONE TEST HEADER Not in use

May-03 16 IC, POWER OMR9601SCK OMR9601SCK OMR9601 N/A N/A Not in use

May-03 17 IC, ADC MAX145AEUA SCD MAX145 384 Completed Completed N/A N/A Yes Parts upscreened by GSFC.

May-03 18 IC, DAC MAX5121AEEE SCD MAX5121 61 Completed Completed N/A N/A Yes Parts upscreened by GSFC.

May-03 19 IC, FPGA 5962-0150802QYC 5962-01508 RT54SX32S-CQ208B 55 Completed Completed 1 P.O. 45669. Pull DPA sample after part lead form, burn-in and tests performed per Gunther Haller 03/01. WO #119 for DPA prepared.

May-03 20 IC, FPGA 5962-0151501QYC 5962-01515 RT54SX72S-CQ208B 80 Completed Completed 1 P.O. 45669. Pull DPA sample after part lead form, burn-in and tests performed per Gunther Haller 03/01. WO #118 for DPA prepared.

May-03 21 IC, ASIC GCCC1 SCD GCCC1 824/192 Completed Completed 5 Passed ASIC, Plastic package parts not screened. Full screening and qualification in progress.

May-03 22 IC, DIGITAL 5962R9568101VXC 5962-95681 HCS14KMSR 60 Completed Completed N/A N/A Yes P.O. 44828.

May-03 23 IC, INTERFACE 5962R9865103QYC 5962-98651 UT54LVDS031LV 690 Completed Completed N/A N/A Yes P.O.45518.

May-03 24 IC, INTERFACE 5962R9865203QYC 5962-98652 UT54LVDS032LV 295 Completed Completed N/A N/A Yes P.O.45518. 2 samples were pulled for Gunther Haller on WO # 122.


4.1.7 DAQ & FSW V1 3


• EEE Parts– Status of TEM Parts Qualification , cont’d (highlighted yellow items=part approved, not in use):

May-03 24 IC, INTERFACE 5962R9865203QYC 5962-98652 UT54LVDS032LV 295 Completed Completed N/A N/A Yes P.O.45518. 2 samples were pulled for Gunther Haller on WO # 122.

May-03 25 IC, ASIC GTCC1 SCD GTCC1 881/384 Completed Completed 5 PassedASIC, Plastic package parts not screened. Full screening and qualification in progress.

May-03 26 THICK FILM JUMPERS 90048-B SMT CHIP PER MIL-PRF-55342 RM0705 5300 Completed Completed N/A N/A Yes P.O. 47128.

May-03 27 THICK FILM RESISTORS M55342K06B1E00R SMT CHIP PER MIL-PRF-55342 RM0705B 2500 C OF C Reviewed Completed N/A N/A Yes P.O. 47128.

May-03 28 THICK FILM RESISTORS M55342K06B1F00R SMT CHIP PER MIL-PRF-55342 RM0705B 700 C OF C Reviewed Completed N/A N/A Yes P.O. 47128.

May-03 29 THICK FILM RESISTORS M55342K09B10F0R SMT CHIP PER MIL-PRF-55342/09 RM2512 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47128.

May-03 30 THICK FILM RESISTORS M55342K06B22D1R SMT CHIP PER MIL-PRF-55342 RM0705B 500 C OF C Reviewed Completed N/A N/A Yes P.O. 47128.

May-03 31 THICK FILM RESISTORS M55342K09B24E9R SMT CHIP PER MIL-PRF-55342/09 RM2512 N/A N/A Not in use

May-03 32 THICK FILM RESISTORS M55342K09B49E9R SMT CHIP PER MIL-PRF-55342/09 RM2512 N/A N/A Not in use

May-03 33 THICK FILM RESISTORS M55342K06B75D0R SMT CHIP PER MIL-PRF-55342 RM0705B N/A N/A Not in use

May-03 34 THICK FILM RESISTORS M55342K06B100DR SMT CHIP PER MIL-PRF-55342 RM0705B 10000 C OF C Reviewed Completed N/A N/A Yes P.O. 47127

May-03 35 THICK FILM RESISTORS M55342K06B100ER SMT CHIP PER MIL-PRF-55342 RM0705B 2500 C OF C Reviewed Completed N/A N/A Yes P.O. 47128.

May-03 36 THICK FILM RESISTORS M55342K06B200DR SMT CHIP PER MIL-PRF-55342 RM0705B 1200 C OF C Reviewed Completed N/A N/A Yes P.O.47127(100) & P.O. 47128(100) & P.O.47640(1000)

May-03 37 THICK FILM RESISTORS M55342K06B511ER SMT CHIP PER MIL-PRF-55342 RM0705B 200 C OF C Reviewed Completed N/A N/A Yes P.O. 47127

May-03 38* TEST POINT NONE NONE TEST POINT Not in use

May-03 39 THERMISTOR S311P18-09S7R6 S311P18 311P18 220 Completed Completed N/A N/A Yes P.O. 46737.

Jul-03 40 Wire Wound Resistors RWR81NR100FR MIL-PRF-39007/9 RWR81NR100 N/A N/A Not in use

Jul-03 41 CONN, PIN GO8P1 S-311-P-4/08 204370-8 5000 C OF C Reviewed Completed N/A N/A Yes P.O. 47801.

Feb-04 42 THICK FILM RESISTORS M55342K06B10E0R SMT CHIP PER MIL-PRF-55342 RM0705B 800 C OF C Reviewed Completed N/A N/A Yes P.O. 47625Feb-04 43 THICK FILM RESISTORS M55342K06B49D9R SMT CHIP PER MIL-PRF-55342 RM0705B 250 C OF C Reviewed Completed N/A N/A Yes P.O. 49430.

Feb-04 44 STRANDED WIRE M22759/11-24-9 MIL-W-22759 M22759/11 1500 C OF C Reviewed Completed N/A N/A Yes P.O. 49400.Feb-04 45 FUSE SMD075 SCD MICROSMD075 120 Completed Completed 5 PO #48366. Parts upscreened by GFSC. No DPA report yet.

Apr-04 46 CERAMIC CAPACITORS CDR33BX473AKUS MIL-PRF-55681 CDR33 -2000 N/A N/A P.O. 49320. Not on T/R. RTV for replacement WO #296. PO #50469 recd 1500 ea same part.

Apr-04 47 IC, DIGITAL M38510R75702B2A MIL-M-38510 54AC14 Not in use. Same as item # 22.Apr-04 48 THICK FILM RESISTORS M55342K09B1F00R SMT CHIP PER MIL-PRF-55342/09 RM2512 250 C OF C Reviewed Completed N/A N/A Yes P.O. 49430. Apr-04 49 THICK FILM RESISTORS M55342K06B5E11R SMT CHIP PER MIL-PRF-55342 RM0705B 250 C OF C Reviewed Completed N/A N/A Yes P.O. 49430. Apr-04 50 THICK FILM JUMPERS H0705CPX000(DEC 048) DSCC 90048-B RM0705B 5300 Completed Completed N/A N/A Yes Same part as item # 26.


4.1.7 DAQ & FSW V1 4


• EEE Parts, cont’d– Status of TPS Parts Qualification (highlighted yellow items=part approved, not in use):

Date ID Number PART TYPE PROCUREMENT PART

NUMBER PROCUREMENT SPECIFICATION GENERIC PART NUMBER

Quantity Received

Data Package Review

Incoming Inspection

DPA Quantity

DPA Result

Flight Use Comments / Remarks

Jun-03 1 IC, POWER OMR9604SCK SCD OMR9604 N/A N/A Not in use.Jun-03 2* IC, POWER Z2803R3S SCD Z2803R3S Not in use.Jun-03 3 DIS, FILTER ARF461 SCD ARF461 60 Completed Completed 1 Passed Yes P.O. 43720. Jun-03 4 IC, POWER MAX724ECK SCD MAX724 0447 Completed Completed 5 Passed Yes P.O. 42949. Parts screened by GSFC.Jun-03 5* IC, POWER MAX1809EEE SCD MAX809 Not in useJun-03 6 IC, POWER MAX726ECK SCD MAX726 1000 No data received P.O. 42949. Not in use.Jun-03 7 DIODE, SCHOTTKY JANS1N6702US MIL-PRF-19500/629 1N6702US N/A N/A Not in use.Jul-03 8 DIODE, SCHOTTKY 10YQ045TXV MIL-PRF-19500 10YQ045 5 Not in use.Jul-03 9 CONN, HD 22 311P407-5S-B-15 S-311-P-4/07 AND MIL-DTL-24308 206505-1 35 C OF C Reviewed Completed N/A N/A Yes PO # 47655.Jul-03 10 CONN, SOCKET G08S1 S-311-P-4/08 G08S1 5000 C OF C Reviewed Completed N/A N/A Yes PO # 47806.Sep-03 11 IC, LOGIC 5962R9663601VXC MIL-PRF-38535 CD4049UB 60 Completed Completed N/A N/A Yes P.O. 45672. Not in use.Sep-03 12 IC, LOGIC 5962R9663501VXC MIL-PRF-38535 CD4047BKMSR 135 Completed Completed N/A N/A Yes P.O. 45672. Sep-03 13 IC, LOGIC 5962R9662101VXC MIL-PRF-38535 CD4011BKMSR 60 Completed Completed N/A N/A Yes P.O. 45672. Not in use.Sep-03 14 DIODE, SCHOTTKY SSR1040GTXV MIL-PRF-19500 SSR1040G 300 Completed Completed 5 Passed Yes PO # 45439. Sep-03 15 DIODE, SCHOTTKY JANTXV1N5822US MIL-PRF-19500/620 1N5822US 200 C OF C Reviewed Completed 5 P.O. 45544. Not in use.Sep-03 16 DIODE, SWITCHING JANTXV1N4153UR-1 MIL-PRF-19500/337 1N4153UR-1 500 C OF C Reviewed Completed 5 Passed Yes P.O. 45544. Sep-03 17 DIODE, POWER RECTIFIER JANTXV1N5806US MIL-PRF-19500/477 1N5806US 200 C OF C Reviewed Completed 5 Passed Yes P.O. 45597. Sep-03 18 DIODE, TRANSIENT SUPP. JANTXV1N5649A MIL-PRF-19500/500 1N5649A 50 C OF C Reviewed Completed 5 P.O. 45542. Not in use. Sep-03 19 DIODE, ZENER JANTXV1N6487US MIL-PRF-19500/406 1N6487US 200 C OF C Reviewed Completed 5 PO # 45248. DPA WO #360Sep-03 20 DIODE, ZENER JANTXV1N3823AUR-1 MIL-PRF-19500/115 1N3823AUR-1 5 Not in use.Sep-03 21 DIODE, ZENER JANTXV1N6488US MIL-PRF-19500/406 1N6488US 5 Not in use.Sep-03 22 DIODE, ZENER JANTXV1N827UR-1 MIL-PRF-19500/159 1N827-1 40 5 Not in use. P.O. 45248Sep-03 23 DIODE, ZENER JANTXV1N4106UR-1 MIL-PRF-19500/435 1N4106 110 C OF C Reviewed Completed 5 Passed Yes P.O. 45544. Sep-03 24 DIODE, ZENER JANTXV1N4491US MIL-PRF-19500/406 1N4491US 50 C OF C Reviewed Completed 5 P.O. 45157. Not in use.Sep-03 25 DIODE, ZENER JANTXV1N4494US MIL-PRF-19500/406 1N4494US 50 C OF C Reviewed Completed 5 PO #48411. DPA W.O. #176. 05/18Sep-03 26 DIODE, ZENER JANTXV1N6485US MIL-PRF-19500/406 1N6485US 150 C OF C Reviewed Completed 5 PO #45248. DPA WO #380 9/02.Sep-03 27 DIODE, SCHOTTKY SSR1640ATXV MIL-PRF-19500 SSR1640A 5 Not in use.Sep-03 28 TRANSISTOR, NPN JANTXV2N3439UA MIL-PRF-19500/368 2N3439 100 C OF C Reviewed Completed N/A N/A Yes PO # 45426. Not in use.Sep-03 29 IC, LOGIC 5962R9582602VXC MIL-PRF-38535 CD4001BKMSR 60 Completed Completed N/A N/A Yes P.O. #45672. Oct-03 30 INDUCTOR 32763-31 MIL-STD-981 - CLASS B 32763 200 Completed Completed N/A N/A Yes PO # 46021.Oct-03 31 INDUCTOR 32786-31 MIL-STD-981 - CLASS B 32786 500 Completed Completed N/A N/A Yes PO # 46021.Dec-03 32 CERAMIC CAPACITORS M123A12BXB104KS MIL-PRF-123/12 CKS53 1000 C OF C Reviewed Completed N/A N/A Yes Not in use.Dec-03 33 CERAMIC CAPACITORS CDR31BX102BKUS MIL-PRF-55681 CDR31 1000 C OF C Reviewed Completed N/A N/A Yes PO # 47718. Dec-03 34 CERAMIC CAPACITORS M123A10BPB3R3KM MIL-PRF-123/11 CKS51 5 Not in useDec-03 35 CERAMIC CAPACITORS CDR32BX103BKUS MIL-PRF-55681 CDR32 1000 C OF C Reviewed Completed N/A N/A Yes PO # 47718. Dec-03 36 CERAMIC CAPACITORS CDR31BP100BKUS MIL-PRF-55681 CDR31 1000 C OF C Reviewed Completed N/A N/A Yes PO # 47718.

Dec-03 37 TANTALUM CAPACITORS CWR06HC106KCB MIL-PRF-55365 CWR06 150 N/A N/A Not in use.

Dec-03 38 CERAMIC CAPACITORS M123A11BXB223KM MIL-PRF-123/11 CKS52 N/A N/A Not in use.Dec-03 39 TANTALUM CAPACITORS M39006/22-0567H MIL-PRF-39006/22 CLR79 1000 C OF C Reviewed Completed N/A N/A Yes PO # 47759.


4.1.7 DAQ & FSW V1 5


• EEE Parts, cont’d– Status of TPS Parts Qualification, cont’d (highlighted yellow items=part approved, not in use):

Dec-03 40 CERAMIC CAPACITORS M123A10BPB470KM MIL-PRF-123/11 CKS51 N/A N/A Not in use.Dec-03 41 TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CWR09 5000 C OF C Reviewed Completed N/A N/A Yes P.O. 49264. Dec-03 42 CERAMIC CAPACITORS M123A10BPB101KM MIL-PRF-123/11 CKS51 N/A N/A Not in use.Dec-03 43 CERAMIC CAPACITORS 1210B563K251YHTM LAT-PS-01194 CKS52 2100 C OF C Reviewed Completed N/A N/A Yes PO # 47520.Dec-03 44 CONN, HD22 311P407-2P-B-15 S-311-P-4/07 AND MIL-DTL-24308 206063-2 35 C OF C Reviewed Completed N/A N/A Yes PO # 47655.Dec-03 45 CONN, PIN GO8P1 S-311-P-4/08 GO8P1 5000 C OF C Reviewed Completed N/A N/A Yes PO # 47801Dec-03 46 FUSE ? GET FROM GXH POLY_RXE040 RXE040 1000 5 PO # 48366. Not in use.Dec-03 47 FUSE ? GET FROM GXH POLY_RXE185 RXE185 30 5 Yes PO # 48366. Parts screened by GSFC. Not in use.Dec-03 48 IC, ANALOG 5962L8771002VXA 5962-87710 LM158A 70 Completed Completed 5 PO # 47231. WO #286 shipped 5 DPA samples 7/22. Dec-03 49 TRANSISTOR, PMOS IRHNJ597034 MIL-PRF-19500/255 IRHNJ597034 40 C OF C Reviewed Completed N/A N/A P.O. 45002. Remarks from Nick's list -- Under investigation.Dec-03 50 THICK FILM JUMPERS H0705CPX000(DEC 048) SMT CHIP PER DSCC 90048-B RM0705B 5300 C OF C Reviewed Completed N/A N/A Yes PO # 47128.Dec-03 51 WIRE WOUND RESISTORS RWR81NR100FS MIL-PRF-39007/9 RWR81NR100 N/A N/A Not in use.Dec-03 52 THICK FILM RESISTORS M55342K06B1E21R SMT CHIP PER MIL-PRF-55342 RM0705B 200 C OF C Reviewed Completed N/A N/A Yes P.O. 47622Dec-03 53 THICK FILM RESISTORS M55342K06B1E37R SMT CHIP PER MIL-PRF-55342 RM0705B 200 C OF C Reviewed Completed N/A N/A Yes P.O. 47622Dec-03 54 THICK FILM RESISTORS M55342K06B1E50R SMT CHIP PER MIL-PRF-55342 RM0705B 100 C OF C Reviewed Completed N/A N/A Yes P.O. 47622. Not in use.Dec-03 55 THICK FILM RESISTORS M55342K06B1E00R SMT CHIP PER MIL-PRF-55342 RM0705B 3700 C OF C Reviewed Completed N/A N/A Yes P.O. 47128, P.O. 47640(1000) and P.O. 47622(200)Dec-03 56 THICK FILM RESISTORS M55342K06B1F00R SMT CHIP PER MIL-PRF-55342 RM0705B 900 C OF C Reviewed Completed N/A N/A Yes P.O. 47128 and P.O. 47622(200)Dec-03 57 THICK FILM RESISTORS M55342K09B2E00R SMT CHIP PER MIL-PRF-55342/09 RM2512 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47622Dec-03 58 THICK FILM RESISTORS M55342K06B2E21R SMT CHIP PER MIL-PRF-55342 RM0705B 300 C OF C Reviewed Completed N/A N/A Yes P.O. 47622. Not in use.Dec-03 59 THICK FILM RESISTORS M55342K06B2E74R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47625Dec-03 60 THICK FILM RESISTORS M55342K06B3E01R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes Not in use. P.O. 47625Dec-03 61 THICK FILM RESISTORS M55342K06B4E75R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47625Dec-03 62 THICK FILM RESISTORS M55342K06B5E62R SMT CHIP PER MIL-PRF-55342 RM0705B 1150 C OF C Reviewed Completed N/A N/A Yes P.O. 47640 & P.O. 47625(150)Dec-03 63 THICK FILM RESISTORS M55342K06B10E0R SMT CHIP PER MIL-PRF-55342 RM0705B 1050 C OF C Reviewed Completed N/A N/A Yes P.O. 47127 & P.O. 47625(800)Dec-03 64 THICK FILM RESISTORS M55342K09B10F0R SMT CHIP PER MIL-PRF-55342/09 RM2512 250 C OF C Reviewed Completed N/A N/A Yes P.O. 47625Dec-03 65 THICK FILM RESISTORS M55342K06B13E0R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47625Dec-03 66 THICK FILM RESISTORS M55342K06B15E0R SMT CHIP PER MIL-PRF-55342 RM0705B 100 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 67 THICK FILM RESISTORS M55342K06B18E2R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 68 THICK FILM RESISTORS M55342K06B20E0R SMT CHIP PER MIL-PRF-55342 RM0705B 250 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 69 THICK FILM RESISTORS M55342K09B22D1R SMT CHIP PER MIL-PRF-55342/09 RM2512 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 70 THICK FILM RESISTORS M55342K06B22E1R SMT CHIP PER MIL-PRF-55342 RM0705B 300 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 71 THICK FILM RESISTORS M55342K06B49E9R SMT CHIP PER MIL-PRF-55342 RM0705B 300 C OF C Reviewed Completed N/A N/A Yes P.O. 47597Dec-03 72 THICK FILM RESISTORS M55342K06B61E9R SMT CHIP PER MIL-PRF-55342 RM0705B 150 C OF C Reviewed Completed N/A N/A Yes Not in Use.Dec-03 73 THICK FILM RESISTORS M55342K06B100DR SMT CHIP PER MIL-PRF-55342 RM0705B 10200 C OF C Reviewed Completed N/A N/A Yes P.O. 47127 & P.O. 47518(200)Dec-03 74 THICK FILM RESISTORS M55342K09B100ER SMT CHIP PER MIL-PRF-55342/09 RM2512 150 C OF C Reviewed Completed N/A N/A Yes P.O. 47518. Not in use.Dec-03 75 THICK FILM RESISTORS M55342K06B100ER SMT CHIP PER MIL-PRF-55342 RM0705B 2850 C OF C Reviewed Completed N/A N/A Yes P.O. 47128 & P.O. 47518(350)Dec-03 76 THICK FILM RESISTORS M55342K06B301DR SMT CHIP PER MIL-PRF-55342 RM0705B 1700 C OF C Reviewed Completed N/A N/A Yes PO 47518(150), PO 47640(1000), PO 50467(500) & PO 51646(50)Dec-03 77 THICK FILM RESISTORS M55342K07B511ER SMT CHIP PER MIL-PRF-55342 RM1206 400 C OF C Reviewed Completed N/A N/A Yes P.O. 47518Dec-03 78* PADS NOT IN USE RM0705B Not in use.Dec-03 79* PADS NOT IN USE RM2512B Not in use.


4.1.7 DAQ & FSW V1 6


• EEE Parts, cont’d– Status of TPS Parts Qualification, cont’d (highlighted yellow items=part approved, not in use):

Dec-03 80 TEST POINT NONE NONE TEST POINT N/A N/A Not in use.Dec-03 81 THERMISTOR S311P18-09S7R6 S311P18 44909 375 C OF C Reviewed Completed N/A N/A Yes P.O. 42088Dec-03 82 TRANSISTOR, SMALL SIGNAL JANTXV2N2222AUB MIL-PRF-19500/255 2N2222A 2200 C OF C Reviewed Completed N/A N/A Yes P.O. 45426Dec-03 83 TRANSISTOR, SMALL SIGNAL JANTXV2N2907AUB MIL-PRF-19500/291 2N2907A 400 C OF C Reviewed Completed N/A N/A Yes P.O. 45426Feb-04 84 TANTALUM CAPACITORS CWR09FC106KDB MIL-PRF-55365 CWR09 1000 C OF C Reviewed Completed N/A N/A Yes P.O. 49051.Feb-04 85 TANTALUM CAPACITORS CWR06FC476KDB MIL-PRF-55365 CWR06 N/A N/A R # 108898. Not in use.Feb-04 86 CERAMIC CAPACITORS M123A11BXB473KM MIL-PRF-123/11 CKS52 N/A N/A Not in use.Feb-04 87 THICK FILM RESISTORS M55342K09B4E99R SMT CHIP PER MIL-PRF-55342/09 RM2512 250 C OF C Reviewed Completed N/A N/A Yes PO # 48912. Feb-04 88 THICK FILM RESISTORS M55342K06B5E11R SMT CHIP PER MIL-PRF-55342 RM0705B 250 C OF C Reviewed Completed N/A N/A Yes PO # 48912. Feb-04 89 THICK FILM RESISTORS M55342K09B10D0R SMT CHIP PER MIL-PRF-55342/09 RM2512 250 C OF C Reviewed Completed N/A N/A Yes PO # 48912. Feb-04 90 THICK FILM RESISTORS M55342K06B33E2R SMT CHIP PER MIL-PRF-55342 RM0705B 250 C OF C Reviewed Completed N/A N/A Not in use. PO #49134Feb-04 91 WIRE WOUND RESISTORS RWR81NR200FS MIL-PRF-39007/9 RWR81NR200 N/A N/A PO # 49093. Not in useFeb-04 92 STRANDED WIRE M22759/11-24-9 MIL-W-22759 M22759/11 1000 C OF C Reviewed Completed N/A N/A Yes PO # 48923. Feb-04 93 STRANDED WIRE M22759/11-24-2 MIL-W-22759 M22759/11 200 C OF C Reviewed Completed N/A N/A Yes PO # 48923. Feb-04 94 STRANDED WIRE M22759/11-24-2/9 MIL-W-22759 M22759/11 3000 C OF C Reviewed Completed N/A N/A Yes PO # 48923.Feb-04 95 FUSE ? GET FROM GXH POLY_RXE065 RXE065 60 Completed Completed 5 Yes Parts screened by GSFC. No DPA report yet.Feb-04 96 CERAMIC CAPACITORS CDR04BX104AKUS MIL-PRF-55681 CDR04 1100 C OF C Reviewed Completed N/A N/A Yes PO # 49012. Mar-04 97 CERAMIC CAPACITORS CDR04BX563BKUS MIL-PRF-55681 CDR04 1000 C OF C Reviewed Completed N/A N/A PO # 48833. Not in use. Not in T/R. Schedule RTV per Gunther.Mar-04 98 CERAMIC CAPACITORS CDR31BP3R3BBUS MIL-PRF-55681 CDR31 1500 C OF C Reviewed Completed N/A N/A Yes PO # 48405. No in use.Mar-04 99 CERAMIC CAPACITORS CDR31BP470BKUS MIL-PRF-55681 CDR31 989 C OF C Reviewed Completed N/A N/A Yes PO # 48407. Return from T/R process.Mar-04 100 CERAMIC CAPACITORS CDR31BP101BKUS MIL-PRF-55681 CDR31 545 C OF C Reviewed Completed N/A N/A Yes PO # 48406. Mar-04 101 CERAMIC CAPACITORS CDR33BX223BJUS MIL-PRF-55681 CDR33 2500 C OF C Reviewed Completed N/A N/A Yes PO # 49012.Mar-04 102 CERAMIC CAPACITORS CDR33BX473BJUS MIL-PRF-55681 CDR33 3000 C OF C Reviewed Completed N/A N/A Yes PO # 48954.Apr-04 103 DIODE, ZENER JANTXV1N4489US MIL-PRF-19500/406 1N4489US 100 C OF C Reviewed Completed 5 PO # 49131. WO# 288 to ship DPA samples to NRL.Apr-04 104 DIODE, ZENER JANTXV1N4490US MIL-PRF-19500/406 1N4490US 5 Not in use.Apr-04 105 THICK FILM RESISTORS M55342K09B1F00R MIL-PRF-55342/09 RM2512 100 C OF C Reviewed Completed N/A N/A Yes P.O. # 49323. Apr-04 106 THICK FILM RESISTORS M55342K06B8E25R MIL-PRF-55342 RM0705 100 C OF C Reviewed Completed N/A N/A Yes P.O. # 49323.Apr-04 107 THICK FILM RESISTORS M55342K06B392DR MIL-PRF-55342 RM0705 100 C OF C Reviewed Completed N/A N/A Yes P.O. # 49323. Not in use.Apr-04 108 WIRE WOUND RESISTORS RWR81NR196FS MIL-PRF-39007/9 RWR81NR196 49 N/A N/A PO # 49115. Not in use.Jun-04 109 FUSE POLY_RXE110 SCD RXE110 60 Completed Completed 5 Yes Parts screened by GSFC. No DPA report yet. Jun-04 110 WIRE WOUND RESISTORS RWR89NR200FR MIL-PRF-39007/11 RWR89NR200 -100 N/A N/A No Issues. PO # 50540 due 9/23.Jun-04 111 THIN FILM RESISTORS M55342H06B1B21R MIL-PRF-55342 RM0705B 500 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50574.Jun-04 112 THIN FILM RESISTORS M55342H06B2B21R MIL-PRF-55342 RM0705B 500 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50574 Jun-04 113 THICK FILM RESISTORS M55342K06B33E2R MIL-PRF-55342 RM0705B N/A N/A No Issues. (Enough on hand Per Jen)Jun-04 114 THIN FILM RESISTORS M55342H06B301AR MIL-PRF-55342 RM0705B 500 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50419Jun-04 115 THIN FILM RESISTORS M55342H06B549AR MIL-PRF-55342 RM0705B 276/-224 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50467 Jun-04 116 WIRE WOUND RESISTORS RWR89SR200FR MIL-PRF-39007/11 RWR89SR200 500 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50455 Jun-04 117 THICK FILM RESISTORS M55342K06B549DR MIL-PRF-55342 RM0705 500 C OF C Reviewed Completed N/A N/A Yes No Issues. PO # 50467Jul-04 118 DIODE, ZENER JANTX1N4488US MIL-PRF-19500/406 1N4488US 5 N/A No Issues. DPA required. Not in use.Jul-04 119 THICK FILM RESISTORS D55342K07B402ER MIL-PRF-55342 RM1206 100 C OF C Reviewed Completed N/A N/A Yes No Issues. PO #50853Jul-04 120 TRANSISTOR, NPN JANTX2N3439 MIL-PRF-19500/368 2N3439 150 C OF C Reviewed Completed 5 N/A PO #51070Jul-04 121 TRANSISTOR, NPN JANTXV2N3439 MIL-PRF-19500/368 2N3439 153 C OF C Reviewed Completed 5 N/A PO #51070(33) +PO #51138(120)


4.1.7 DAQ & FSW V1 7


• Materials– All Materials have been approved by the Program MPRB in accordance with LAT-SS-00107, LAT

Mechanical Parts Plan• GLAST/LAT Material Usage Agreement #002 (MAR DID No. 313; LAT Document # LAT-TD-

04756-01)- Approved 9/13/04

• Processes– All processes have been reviewed and approved by the Program MPRB in accordance with LAT-SS-

00107, LAT Mechanical Parts Plan


4.1.7 DAQ & FSW V1 8

Procurement StatusProcurement Status

• Assembly Subcontractor– GTC Corp. was awarded the contract to provide the assembly service and some environmental

testing for all levels of the TEM/TPS (Reference LAT-PS-03078, SOW LAT TPS and LAT-PS-02615, SOW LAT TEM)

• GTC Corp. is located in Albuquerque, New Mexico

• EEE Parts– All EEE parts are SLAC furnished and have been procured for the TEM and TPS

• Outstanding receipt of Novacap Capacitors expected 9/16/04– Part no. 1210B563K251YHTM

• Outstanding receipt of balance of tantalum capacitors expected 9/20/04– Part nos. CWR11FH475KDB and CWR11FH105KDB

• Metal Fab Parts and Fasteners– All Metal Fab parts and Fasteners are SLAC furnished and have been procured for the TEM and TPS

• Outstanding receipt of TPS Box Bases, LAT-DS-00995 expected 9/16/04• Outstanding receipt of TEM Connector Plates, LAT-DS-01026, expected 9/17/04• Outstanding receipt of balance of Heat Sinks, TPS, LAT-DS-04101, expected 9/24/04• Outstanding receipt of balance of Cable Harness Support, TPS, LAT-DS-03598, expected

9/24/04

• PWBs– The PWBs for TEM and TPS are SLAC furnished and have been contracted to DDI

• Fabrication complete on Qual + 2, balance of PWBs to be fabricated pending successful data review of TEM and TPS Module performance


4.1.7 DAQ & FSW V1 9

Procurement StatusProcurement Status

• FPGA Programming– Programming of the FPGAs has been contracted to ACTEL

• Programming complete on Qual + 2, balance of FPGAs to be programmed pending successful data review of TEM and TPS Module performance

• Materials– Assembly materials are furnished by GTC Corp. in accordance with drawing requirements

(adhesives, conformal coating, wire, primer, etc.)


4.1.7 DAQ & FSW V1 10

Manufacturing FacilitesManufacturing Facilites

• Assembly contract has been awarded to General Technology Corporation, located in Albuquerque, New Mexico

– Capabilities Overview• DS/Multilayer PC Boards assembled to Mil-Spec• Thru-hole and Surface Mount Technology (SMT)• Electro/mechanical Assembly• Cables and Harnessing• Conformal Coating• Testing (Including ESS)

– Facilities Overview• 72,000 ft2 Custom Built Manufacturing Facility

– TEM/TPS assembly and test to be performed in an environmentally controlled area with monitoring capabilities for temperature and relative humidity

– Facility complies with the ESD control requirements specified in ANSI/ESD 20.20-1999• Manufacturing• Engineering• Test• Stockroom• Administration

– Certifications• GTC performs to the intent of the following certifications assuring quality assembly

– MIL-STD -2000A– IPC-A-610C– IPC/WHMA-A-620– MIL-STD-454– IPC/EIA J-STD-001C– MIL-I-45208– ISO 9002


4.1.7 DAQ & FSW V1 11

Manufacturing Process Flow- GTCManufacturing Process Flow- GTC

• Materials notes– Receiving inspection will be performed on all materials supplied by the customer using documents

supplied – All discrepancies shall be documented and relayed to the customer in 24 hours from their

discovery– All moisture sensitive materials used in the manufacturing of the TEM will be stored and handled in

accordance with GTC-2025A -Moisture Sensitive Component Handling, Use of Dry Room Storage.– Materials issued in the production of TEM/TPS for assembly will be traced in a manner that would

enable traceability from the assy S/N to the individual part /piece and production lot/date code.– Every TEM and TPS assembly will have its own traveler issued to facilitate traceability of IC serial

numbers installed on that particular CCA.


4.1.7 DAQ & FSW V1 12

Manufacturing Process Flow-GTCManufacturing Process Flow-GTC

• Materials

Receive KIT

OK Not OKContact SLAC/Resolve issue

Issue Kit To prod.Clean and bake PCB

Inspect


4.1.7 DAQ & FSW V1 13


• SMT area notes– Operators will record all IC serial numbers and location at which they are installed on a particular

CAA for traceability purposes. All IC’s used in the production of TEM assemblies are serialized.– Operators will inspect and measure the solder paste height on every print at 3 predetermined

locations. The results will be recorded in the SMT printer log along w the printing parameters


4.1.7 DAQ & FSW V1 14


• SMT Production Area

Inspect Kit Set Up P&P and SP Screen print Solder side

OK

P&P all SMTcomponents

1st art.Inspection

Reflow Inspect

Not OK

Clean

OK

Not OK Touch upClean

NotOk

Contact SLACCorrect root

cause

ok

Inspect/Measure


4.1.7 DAQ & FSW V1 15


• Second Operations

Install connectors Solder connectors Inspect

OK

Clean

Not OK

Touchup

Move to test

Contact SLACMRB


4.1.7 DAQ & FSW V1 16


• CCA Test

ICTTop/Bt

Pass

Fail

Touch up

Functional test

Fail

Pass Stake HW & components

Touch-up

Contact SLACMRB


4.1.7 DAQ & FSW V1 17


• Module assy/conformal coating/thermal cycling

Conformal coat. Inspect OK

No

Apply thermal AdhesiveAnd mount CCA in

Chassis base

Touch up Conformal coat

Functional test

CCA levelThermal cycling

Apply Kapton to Back side of CCA

Move to next op.

Contact SLACMRB


4.1.7 DAQ & FSW V1 18


• Module Level Test

Vacuum de-gasAdhesive cure

Inspectok

no

Install chassisTop cover Stake HW

Contact SLACMRB

ModuleAssy levelThermalCycling

Functional testMove to next op.

Functional test


4.1.7 DAQ & FSW V1 19


• Top assembly/final test/final inspection

AssembleTEM/TPS Stake HW

Top Assy levelThermalCycling

Source inspection&EIDP review

Pack & ship toSLAC

Vibration test

Functional test Final functional test

FunctionalTest


4.1.7 DAQ & FSW V1 20

Configuration ManagementConfiguration Management

• Required changes to documentation during the manufacturing phase at GTC will be immediately documented on an NCMR and forwarded to SLAC for disposition

• All outstanding changes to documents will be incorporated and a new revision released into LAT DOCs prior to final inspection at each manufacturing level (CCA, Module, Top Assembly)


4.1.7 DAQ & FSW V1 21

Configuration ManagementConfiguration Management

• All change notices will include full disposition of hardware

DCN No.

LAT PROJECT DOCUMENT CHANGE NOTICE (DCN) SHEET 1 OF 1

ORIGINATOR: PHONE: DATE:

CHANGE TITLE: ORG.: DOCUMENT NUMBER TITLE NEW REV.

CHANGE DESCRIPTION (FROM/TO): Initial release

REASON FOR CHANGE:

ACTION TAKEN: Change(s) included in new release DCN attached to document(s), changes to be included in next revision Other (specify):

DISPOSITION OF HARDWARE (IDENTIFY SERIAL NUMBERS): DCN DISTRIBUTION:

No hardware affected (record change only)

List S/Ns which comply already:

List S/Ns to be reworked or scrapped:

List S/Ns to be built with this change:

List S/Ns to be retested per this change:

SAFETY, COST, SCHEDULE, REQUIREMENTS IMPACT? YES NO If yes, CCB approval is required. Enter change request number:

APPROVALS DATE OTHER APPROVALS (specify): DATE

ORIGINATOR: D. Nelson

ORG. MANAGER: G. Haller

PSA- Darren Marsh

Manufacturing- Jerry Clinton

DCC RELEASE: Doc. Control Level: Subsystem LAT IPO GLAST Project

Disposition of Hardware


4.1.7 DAQ & FSW V1 22

GTC Test RequirementsGTC Test Requirements

Parameter Required Characteristic Thermal Cycling (4 cycles) -40 to +55 °C (Qualification) Thermal Cycling (4 cycles) -35 to +50 °C (Acceptance) Random Vibration See Figure 1. Sinusoidal Vibration 0.5g rms, 20 to 2000Hz

ASD Level (G2/Hz)Freq (Hz) Accept Qual20 0.010 0.01080 0.040 0.040150 0.040 0.076220 0.040 0.076260 0.040 0.040500 0.040 0.0402000 0.010 0.010Overall 6.8 Grms 7.1 GrmsDuration 60s/axis AT, PT

120s/axis QT

0.001

0.010

0.100

1.000

10 100 1000 10000Freq. (Hz)

ASD

Lev

el (G

^2/H

z)

Accept

Qual

Figure 1. Vibration Levels, Duration, and Spectra


4.1.7 DAQ & FSW V1 23

GTC Qualification and Acceptance Test MatrixGTC Qualification and Acceptance Test Matrix

CC

A Q

ual U

nit

(Qty

. 1)

Mod

ule

Qua

l Uni

t (Q

ty. 1

)

TE

M/T

PS Q

ual U

nit

(Qty

. 1)

CC

A P

rodu

ctio

n U

nits

(Q

ty.2

1)

Mod

ule

Prod

uctio

n U

nits

(Q

ty. 2

1)

TE

M/T

PS P

rodu

ctio

n U

nits

(Q

ty. 2

1)

Initial ambient x x x x x x Thermal Cycling (Qualification) x x x Thermal Cycling (Acceptance) x x x Post Thermal Cycle Funtional x x x x x x Low Level Sine Sweep x x Random Vibration (Qualification) x Random Vibration (Acceptance) x Low Level Sine Sweep x x Final Performance x x


4.1.7 DAQ & FSW V1 24

Production ScheduleProduction Schedule


4.1.7 DAQ & FSW V1 25



4.1.7 DAQ & FSW V1 26



4.1.7 DAQ & FSW V1 27

Issues/ConcernsIssues/Concerns

• Actel FPGAs pose a reliability concern• Maxim 724 is rated at 2.6-32.0V, we are biasing to operating at

1.5V. Parts were not screened for this application, PCB reviewing screening requirements.

tem/tps mrr part 2

Documents