template v1 september 12, 2012 1 copyright © 2012. infor. all rights reserved. infor ln: v10.3 –...

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Copyright © 2012. Infor. All Rights Reserved. www.infor.com

Infor LN: v10.3 – v10.4 ManufacturingNon-conformance Handling DifferencesRollout Training

Campus Course Code: 02_0021040_EEN0471_ELN

July 2014

Robert Nooder

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• Introduction

• Overview Non-conforming Handling

• Reject production material

• Reject production end-item

Agenda

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Objective new quarantine functionality:

• Support processes for handling a non-conforming item

• purchase, warehousing, production (SFC)

• Support Quarantine Inventory

• multiple locations, planning

• Enhance consistency

• terminology, processes

Introduction

Pre-requisite:

• Rollout Training: 02_0021040_EEN0441_ELN

Warehouse Management, Inspection & Quarantine Differences

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Overview non-conformance Handling LN 10.3

Materials / ComponentsWarehouse

End itemsWarehouse

Material Issue

End item Receipt

Operation20

Operation30

Operation10

Production order

End item Issue

Material Receipt

Scrap ScrapScrapScrapScrap

Reject

Return

Scrap

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End itemsWarehouse

Material Issue

End item Receipt

Operation20

Operation30

Operation10

Production order

End item Issue

Material Receipt

Scrap Scrap ScrapScrapScrapScrap

QuarantineQuarantineQuarantineQuarantineQuarantine

ReturnReturn

ReworkRework Rework*

Return

Rework

Scrap

**

*

**

*

*

*

*

* Quarantine

Rework *

*

Return *

* new

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End itemsWarehouse

Material Issue

End item Receipt

Operation20

Operation30

Operation10

Production order

End item Issue

Material Receipt

Scrap Scrap ScrapScrapScrapScrap

QuarantineQuarantineQuarantineQuarantineQuarantine

ReturnReturn

ReworkRework Rework*

Return

Rework

Scrap

**

*

**

*

*

*

*

* Quarantine

Rework *

*

Return *

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Set-up Reject Production End-item / Material

Warehouse

• Inventory Handling Parameters: Quarantine implemented

• Inventory Handling Parameters: Quarantine Inventory available for planning

• Warehouse: Quarantine implemented

• Warehouse: Designated quarantine warehouse

• Warehouse / Locations: Quarantine locations

Item:

• Item Warehouse Data: Rejects Handling: Scrap, Quarantine, Both

• Item Warehouse Data: Disposition Due Lead Time

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• Scenario

• Production order has been created and released

• Material has been issued from the warehouse to the shop floor

• A non-conforming material is found

• In the session “Material to issue for Production Orders”

• Reject a quantity of the applicable material

• Scrap and / or quarantine a quantity of the material

• Initiate the re-issue of the scrapped and /or quarantined material

• In the session “Quarantine Inventory”

• Decide on the disposition

• Handle the quarantined inventory

Handling non-conforming Material

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• Scenario

• Production order has been created and released

• On an operation a non-conformance is found

• In the session “Report Operations Complete”

• Reject a quantity of the manufactured item

• Scrap and / or quarantine the manufactured item

• In the session “Quarantine Inventory”

• Decide on the disposition (rework )

• Maintain and release the generated production (rework) order

• Issue the applicable quarantined item

Handling non-conforming End-item

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Production non-conforming Material

Operation20

Operation30

Operation10

Production order

Receipt

Inspection

Bulk/Pick

Quarantine

Warehouse

Staging

the material can be moved to quarantine

If the disposition is “return to supplier”

a return purchase order is created

the material can be scrapped

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Production order

Quality Inspection

order

Receipt Inspection Bulk/Pick

Quarantine

Warehouse

Staging

If the disposition is “rework to existing specification”

or“rework to new specification”

a production (rework) order is created

When QM is implementedand

if applicable the quality inspection order

(type “routing (TI)”)is created

Depending on the outcome of the Quality Inspection Order

or a decision outside LNthe unfinished manufactured item

can be moved to quarantine

Production non-conforming manufactured Item

Operation20

Operation30

Operation10

Production (rework)

order

Depending on the outcome of the Quality Inspection Order

or a decision outside LNthe unfinished manufactured item

can be scrapped)

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