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Types of tyresBelu Mihai 1711 AE
Scottish veterinarian John Boyd Dunlop invented the first air-filled or pneumatic tyres in 1888. He
attached rubber hoses to wooden wheels and covered the contact patches with thick canvas. He placed
these first tyres on a tricycle and took a test run. Finding no problems, Dunlop then attached rubber
pieces to the canvas in order to prevent skidding and tested these tyres on a bicycle. The result was a
success and this marked the beginning of pneumatic
tyres.
The bead wire tyre invented by C.K. Welch in 1891 marks an important breakthrough in tyre history.
That same year, the Michelin brothers patented tyres that could be mounted or demounted by hand. In
1904, Firestone and Goodyear Tyre Company developed straight sided wire bead tyres and almost all
the tyre manufacturers in the US were following their manufacturing techniques by 1908.
Meanwhile in 1913, Britain developed the radial ply method which broke from the previous bias ply
method which used tyre code fabric. However, the radial ply method only came into wide use some 35
years later, in 1948, when it was adopted by Michelin. The code fabric was made from a weave of thick
cotton thread. Due to high prices, the stronger silk thread could not be used in manufacturing tyre code
fabric. However, in 1928, US firm Dupont created the basic theory of synthetic reactions which resultedin rapid developments in the 1930s. Prior to 1948, rayon code fabric improved upon the heat -
susceptive cotton code fabric and took 75% of the market share.
1948 saw the invention of nylon code fabric which competed with rayon until 1959. Nylon eventually
won the price competition in 1960 and began to dominate the market. A new polyester code fabric
debuted in 1962. In the 1970s, steel codes took the lead and swept the European and US markets in the
1980s. In 1972, Dupont invented a polyamide fibre called Kevlar, five times stronger that steel with
good dimensional stability, but it was so expensive that its use was limited to tyres for select passenger
cars.
In this way, the development of materials and manufacturing technology along with the increase in
automobile performance together set the stage for a focus on the dynamic capabilities of tyres. In
particular, to parallel the development of roads and cars, passenger car tyres have been designed to
deliver enhanced speed, control and safety. New economic, high performance tyres continue to be
developed. Along with cars, tyres have shown outstanding development in aspect ratios and top driving
speeds.
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Functions of the tyres :
Tyres play an important role as an automobile component. Many parts may make up a car but
usually one part is limited to one function. Despite its simple appearance, a tyre differs from other partsin that it has numerous functions. Thus, a tyre supports the weight of the car, reduces the impact from
the road and at the same time, transmits the power to propel, brake and steer on the road. It also
functions to maintain a cars movement. In order to complete such tasks, a tyre must be structured to
be a resilient vessel of air.
A tube is used to maintain its major function of maintaining air pressure but a tube alone cannot
maintain the high pressure needed to withstand the great weight. In addition, the tube lacks the
strength to withstand all of the exterior damage and impact from driving on the road.
The carcass is entrusted with this function.The carcass is an inner layer that protects the tube that
contains the high-pressure air and supports vertical load. A thick rubber is attached to the parts that
meet the road to withstand exterior damage and wear. Tread patterns are chosen according to car
movement and safety demands. A solid structure is necessary to make sure the tyres are securely
assembled onto rims.
According to improvements in automobile quality and capability as well as the diversification of usage,
the capabilities and performance of tyres are becoming more complex and diversified.
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Classification according to vehicle
1. PCpassenger car tyre 5. AGagricultural tyre
2. LTlight truck tyre 6. IDindustrial tyre
3. TBtruck and bus tyre 7. MCmotocycle tyre
4. OTRoff the road tyre 8. ACair craft tyre
Classification according to structure
1. Bias TyreLayers of one ply cord material are placed on the tyre carcass diagonally from one tyre bead to the other
at angles of about 40 to the centerline of the tread. The lengthy research and development period have
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given this tyre an overall steady performance and stiff sidewall. With the advent of the radial tyre
however, the bias tyre is now used much less frequently.
2. Radial Tyre
A radial tyre uses a cord angle of 90 degrees. That is, the cord material runs in a radial or direct line from
one bead to the other across the tread. In addition, a radial tyre has a belt overwrap under the tread
surface to provide greater structural stability. The belt overwrap of a radial tyre distortion while the
radial structure enables high speed driving.
3. Belted Bias Tyre
A radial tyre-like belt is attached to a bias tyre carcass. The belt increases the stiffness of the improves
traction for better steering and stability. However, the belted bias tyre is generally product from the
transition of a bias structure to radial structure and is not widely used.
4. Tubeless Tyre
As cars became faster, the tubeless tyre was developed to protect drivers and cars from the dangers of
flat tyre accidents while driving at high speeds. Instead of using a tube, a lining (inner liner) of special
rubber with low air permeability inside the tyre prevents air leaks from the tyre and rim. This means that
even if a nail punctures the tyre while on the move, air pressure will not be lost very rapidly. However,
careful tyre maintenance is still necessary as there is no tyre that does not go flat. In addition, there are
tubeless tyres that use airtight, highly binding cement on the inside of the inner liner to decrease air
leakage even further.
Advantages of a Tubeless Tyre
- Maintains air pressure
- Sudden air leakage does not occur even with puncture
- Improved heat emission while driving because air inside the tyre is in direct contact with rim
- Less maintenance or mishaps with tube
- Increased operation efficiency with no tube assembly
Disadvantages of a Tubeless Tyre
- Separation occurs if crack appears inside tyre bead
- Air leakage in the case of imperfect tyre-rim assembly or disfiguration
in the rim flange. In particular, caution is needed when driving on unpaved roads as rocks and other
debris may damage the rim flange and cause air leakage.
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Classification according to season
1. Summer Tyre
As a tyre for use in seasons without snow (spring, summer, fall), the summer or general tyre is optimized
for reduced noise, smooth driving and safe handling at high speeds.
2. All Season Tyre
Developed to relieve the difficulty of changing from summer tyres to winter ones in regions with short
snow seasons, the all season has more tread kerfs than the summer tyre.
Classification According to Vehicle
1. Regular Tyre
Also called a ground tyre that is not for emergency use.
2. All Season Tyre
When a regular tyre has been damaged by a flat or other reason and cannot be used, the emergencytyre may be used temporarily. Emergency tyres can save trunk space and reduce the weight of the car.
There are two types of emergency tyres:
a. Foldable emergency tyres
b. T-type emergency tyres
Emergency tyres are manufactured only for use in emergencies and cannot be used at speeds of over
80km/h. The pneumatic pressure has to be maintained at 60psi and the air pressure should be checked
at least once a month.
3. Run Flat Tyre
Even when the air pressure within the tyre reaches zero due to damage such as a flat, this tyre can be
used to drive 80km at 80km/h speed to a location where a tyre change can be made.
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Classification According to Pattern
With the exception of certain special tyres, various characteristics exist for tyre treads (the part of the
tyre that meets the road). These characteristics are becoming more complicated as applications growmore diverse with the development of roads and vehicles.
Requirment Function
Performance
Improved driving and braking power
Prevention of side slippage
Steering safety
Increased economy (reduced wear, gas cost)
Resistance against heat generation by tyres
Decreased noise, enhanced ride
External appearance Improved product value
1. Kerf and Sipe
Kerfs and sipes are small slots molded into treads to improve braking capability or prevent. They are
particularly useful on wet road surfaces.
Kerfs are shallow slits on the tyre tread made by placing a blade-shaped implement in the tyre mold.
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When stronger braking capability is desired, a tyre is placed on a siping machine. Small cuts spaced 1
mm apart are made in the lateral direction of the tyre. Nowadays, siping is not performed frequently as
many kerfs are sculpted into molds.
Type Pattern characteristics Ex. of basic pattern Main application
Rib
Advantages
Low rolling resistance
and heat generation
High resistance to side
slippage, good
steering and safety
Less vibration and goodrideness
Disadvantages
Relatively lower
braking, driving power
Grooves are sensitive to
fatigue
Paved roads, high
speeds
Mainly used forpassenger cars and
buses as well as light
trucks
Lug
Advantages
Good driving, braking
power
Good for unpaved roads
Disadvantages
Relatively higher rolling
resistance
(low fuel economy)
Relatively greater noise
Relatively lower
registance to side
slippage
Regular roads, unpaved
roads
Used for trucks, buses,
light trucks. Most
construction vehicles
and industrial vehicles
use the lug type
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Rib-lug
Advantages
Good steering
and safety due to use of
both rib and lug
patterns
Good forvehicles that use both
paved and
unpaved roads
Disadvantages
Greater wear
on ends of lugs
Rips in ribgrooves
Lower driving,
braking power than lugtype
Paved, unpaved roads
Used for trucks, buses
Block
Advantages
Good propulsion,
braking
Good braking, steering,
safety good in
snow & mud
Disadvantages
Wears faster than rib or
lug typesHigh rolling resistance
Snow tyre
Used for sand service
vehicles
Asymmetrical
Advantages
Uniform contact area
Good wear and braking
No need to rotate tyres
Disadvantages
Not in much use
Little compatibility with
other sizes
Passenger use tyre(high
speed)
Some trucks