technical specifications of cutting and spreading machines

SPME SUBMISSION

TECHNICAL SPECIFICATIONS OF CUTTING & SPREADING

MACHINES

Submitted By:

Indranil Saha (07)

UG-Technology, Semester-IV

25th April, 2011

Classification of Cutting Machines

STRAIGHT KNIFE CUTTER

Machine parts and their functions:

a) Blade

Cuts the fabric laterally into a spread.

b) Sharpening device

Produces degree of keenness in the cutting edge.

c) Blade drive

Cutting blade is reciprocated vertically in the blade housing by the blade drive. It’s driven by the motor’s drive.

d) Blade housing

It’s anchored in the base plate.

It supports the motor, operating handle and sharpeners

e) Blade guard

It’s a safety device attached indirectly to the blade housing.

It has two functions- safety and cutting quality.

It prevents the cutter from accidentally cutting his positioning hand on top of the spread.

f) Base plate

The foundation that supports and helps balance the cutting mechanism.

It guides the knife in relation to the table surface and elevates the spread off the cutting table for contact with the blade.

g) Handle

It moves the cutting machine or the cutter over the lines or area to be cut.

h) Power system

It provides power to the drives for the motor drive to move blade drive which drives the blade.

Machines:

1. YAMATA

A. Yamata CZD-3 8" Stand Up Straight Knife Blade Fabric and Cloth Cutter

Suitable for mass trimming cotton, woolen, linen leather and chemical fiber goods, etc.

Neat cutting, small-curvature radius curvilinear cutting.

Low noise, stable running, easy to operate and high efficiency.

Incorporated with an auto knife-grinding device, easier to operate.

B. Yamata CZD 103 10" Stand Up Straight Knife Blade Fabric Cloth Cutter with Built-in Sharpener

Suitable for mass trimming cotton, woollen, linen leather and chemical fibre goods, etc.

Neat cutting, small-curvature radius curvillinear cutting.



C. Yamata CZD 3 10" Stand Up Straight Knife Blade Fabric and Cloth Cutter





D. Yamata CZD 103 6" Stand Up Straight Knife Blade Fabric and Cloth Cutter machine





E. Yamata CZD 103 8" Stand Up Straight Knife Blade Fabric and Cloth Cutter

Suitable for mass trimming cotton, woollen, linen leather and chemical fibre goods, etc.

Neat cutting, small-curvature radius curvillinear cutting.



F. Yamata CZD 108 5" Stand Up Straight Knife Blade Fabric and Cloth Cutter 550 Watt, Self Oiling

CZD-108 5" is a 5" straight knife cutter with the power of 550W.It is self-oiling. The maximum stackable size of material to be cut is 5". It weighs 22 pounds.





2. RELIABLE

A. Reliable XD-629 8" Straight Knife Cloth Cutting Machine, .65 h.p. , 3400 rpm, 8" Blade

The XD-629 is designed with a low center of gravity for ease of handling and features the best power to gravity weight ratio in the industry.

It is designed for maximum productivity and minimum fatigue.

The XD-629 is the obvious choice when one machine is required to perform many roles. It is suitable for cutting most light to medium weight fabric.

Automatic sharpening system

Low-profile ergonomic design

1-1/2" stroke

Best used for:

Light to medium weight fabrics

Woven and knit fabric

B. Reliable XD-EU5 5" Straight Knife Cloth Cutting Machine, 1/3 h.p. , 3400 rpm, 5" Blade

The RELIABLE™ XD-EU5 is the world's best small straight knife cutting machine. Equipped with an automatic knife sharpening system, the XD-EU5 uses the newest and most advanced technology to ensure the finest cutting quality.

The use of a die cast housing ensures lightweight and easy operation, while the safety mechanisms assure the proper protection is provided for the operator.

Automatic sharpening system

Low-profile ergonomic design

Powerfull 1" stroke

Best used for:

Light to medium weight fabrics

Woven and knit fabric

3. CONSEW

A. Model 818 Straight Knife Cloth Cutting Machine with Automatic Abrasive Belt Sharpener.

Suitable for cutting all kinds of fabrics from thin to thick materials.

818 Series Cloth Cutting Machine.The base plate is low and the surface is smooth to make the material travel on it smoothly before and after cutting.Fan-guard and Starting switch cover are equipped for safety reason.

SPECIFICATIONS:

Model# Blade Size Cutting Capacity818-4" (2-3/8") (60mm)

818-5" (3-5/16") (90mm)818-6" (4-1/2") (110mm)

818-8" (6-1/2") (160mm)

818-10" ( 8-1/2" ) ( 210mm )

FEATURES:

Automatic oil lubrication device.Oil can be supplied automatically from the oil reservoir to the guide metals and cross head. Internal oil guard keeps other interior components (parts) clean.

Automatic sharpening device.All of the 818 series incorporate an abrasive belt sharpening device. Just press down

the sharpening lever and the blade can be sharpened automatically to maintain the most suitable edge of the blade.

Motor.The motor is a originally developed motor. It assures a smooth cutting operation with excellent cutting power and low motor temperature.

4. BLUE STREAK

A. Model 629 Intricate Pattern/Straight Line Multi-ply Cutting

With versatility unmatched by any other straight knife, the Blue Streak II is the obvious choice when one machine is required to perform many tasks.

Benefits:

Accuracy -Cutting of intricate patterns and tight turns due to the low-profile base plate and narrow silhouette standard.

Continuous, Smooth Running Perfect fit and continuous running with cross heads, crank and knife slides that are machined to a tolerance within .0005"

Efficiency

Simple handling of the machine due to its low center of gravity and the best power-to-gravity weight ratio in the industry

Low maintenance requiring only daily lubricating with the easy-to-use One Shot single-reservoir oiling system

Elimination of heat and exhaust from the operator via the rear air intake

Ability to reduce speed to eliminate fusing, provided by the dual speed option

Durability Built with the highest grade materials available.

Specifications:

Motors110v, 1ph: Available220v, 1ph: Available220v, 3ph: Available380v, 3ph: Available

Air Powered Consumption: N/Available Max Air Pressure: N/Available

Single Speed: Standard Dual Speed: Optional Variable Speed: N/Available

Weight: 34lbs., 15.4kg.

Horsepower: .65hp, 1ph; .93hp, 3ph

Blade Size: 5", 6", 7", 8", 9", 10", 11.5", 13"Blade Size in cm: 12.7, 15.2, 17.7, 20.3, 22.8, 25.4, 29.2, 33.0

Cutting Capacity: 3.5", 4.5", 5.5", 6.5", 7.5", 8.5", 10", 11.5"Cutting Capacity in cm: 8.89, 11.4, 13.9, 16.5, 19.1, 21.5, 25.4, 29.2

Stroke Size: 1.125", 1.25", 1.5", 1.75"Stroke Size in cm: 2.86, 3.18, 3.81, 4.45

BladesHigh Speed Steel: StandardCarbon Steel: OptionalTeflon Coated: OptionalWave Edge: OptionalWave Groove: OptionalRound Tip: OptionalAngled Tip: Optional

BeltsFine: AvailableMedium: AvailableCoarse: Available

Rough: AvailableWaterproof: Available

Material Handling Options:

Turntable

Expandable Roll Carrier

Pacemaker

A-frame Roll Rack

5. BRUTE

A. Brute® Model 627

Heavy Duty Multi-Ply Cutting A versatile straight knife with additional horsepower for heavy-duty cutting of intricate patterns or straight lines. This is the most powerful straight knife cutting machine manufactured in the world.

Benefits

Heavy-duty Performance - Cutting extra heavy cloth or an increased number of ply.

Accuracy -Cutting of intricate patterns and tight turns due to the low-profile baseplate and narrow silhouette standard.

Continuous, Smooth Running - Perfect fit and continuous running with cross heads, crank and knife slides that are machined to a tolerance within .0005"

Efficiency



Built with the highest grade materials available

Ability to reduce speed to eliminate fusing, provided by the dual speed option

Durability - Elimination of heat and exhaust from the operator via the rear air intake

Specifications:

Motors:110v, 1ph: Available220v, 1ph: Available220v, 3ph: Available380v, 3ph: Available

Air Powered Consumption: N/Available Max Air Pressure: N/Available

Single Speed: Standard Dual Speed: Optional Variable Speed: N/Available


Horsepower: 1.25hp, 1ph; 2.2hp, 3ph





BeltsFine: AvailableMedium: AvailableCoarse: AvailableRough: Available

6. AIR BRUTE

A. Air Brute® Model 627XP

Heavy-duty, Air-powered, Multi-Ply Cutting Similar in design to Eastman's Brute, the Air Brute is a lightweight pneumatically-powered machine perfect for cutting intricate patterns and straight lines. The air power allows for seamless cutting in a damp environment, where an electric powered machine cannot be used for extreme dust and fiber laden conditions.

Benefits:

Pneumatically Controlled

Cutting of fusible materials such as composites and fiberglass

Cutting in dusty and fiber laden environments or in wet places where electricity cannot be use.

Accuracy - Perfect fit and continuous, smooth running with the straight knife's cross heads, crank and knife slides that are machined to a tolerance within .0005"

Continuous, Smooth running - Cutting of intricate patterns and tight turns due to the low-profile baseplate and narrow silhouette standard.

Efficiency



Simple handling of the machine due to its low center of gravity and lightweight

Durability - Built with the highest grade materials available

Specifications:

Motors:110v, 1ph: N/Available (air powered) 220v, 1ph: N/Available (air powered) 220v, 3ph: N/Available (air powered) 380v, 3ph: N/Available (air powered)

Air Powered Consumption: 30 CFM (49.5mˆ3/h) @ c Max Air Pressure: 100 psi. (7.0 bar)

Single Speed: Standard Dual Speed: N/Available Variable Speed: N/Available

Weight: 25 lbs., 11.4 kg.

Horsepower: .75 hp with air pressure





BeltsFine: AvailableMedium: AvailableCoarse: Available

Rough: Available

Waterproof: Available

7. MICRO FROG

A. Straight Knife Micro Fog™ Model 629MF / 627MF

Pressure-fed Plastic Cutter Eastman's Micro Fog pressure feed, blade lubrication and cooling system has been designed specifically to eliminate materials from fusing during the cutting of intricate patterns or straight lines. A pressure feed premier method of cooling. This is a perfect choice for cutting plastic and other fusible materials. The Micro Fog is available in a standard version, 629MF, and a heavy-duty version, 627MF.

Benefits:

Elimination of Fusing

Blade cooling via the coolant misting, air flow

Cooling penetration of each layer of cloth slotted wave blades

Pressure Fed - Compressed air pressure feeding

Choice of Standard or Heavy-duty Performance - Standard horsepower cutting (version 629MF) or the heavy-duty horse power cutting (version 627MF)

Accuracy - Cutting of intricate patterns and tight turns due to the low-profile base plate and narrow silhouette standard


Efficiency




Durability

Built with the highest grade materials available

Additional protection from fusing in tight radius curves

Specifications:


Air Powered Consumption: Max Air Pressure: 120psi

Single Speed: N/Available Dual Speed: StandardVariable Speed: N/Available

Weight: 34lbs., 15.4kg. (629MF); 37lbs., 16.7kg (627MF)

Horsepower: .65hp, 1ph (629MF); .93hp, 3 ph (627MF)

Blade Size: 6"Blade Size in cm: 15.2

Cutting Capacity: 4.5"Cutting Capacity in cm: 11.4

Stroke Size: 1.125", 1.25"Stroke Size in cm: 2.86, 3.18

BladesHigh Speed Steel: N/AvailableCarbon Steel: N/AvailableTeflon Coated: N/AvailableWave Edge: N/AvailableWave Groove: StandardRound Tip: N/AvailableAngled Tip: N/Available

BeltsFine: N/AvailableMedium: N/AvailableCoarse: N/AvailableRough: N/AvailableWaterproof: Standard


A-frame Roll Rack

Turntable


Pacemaker

8. plastic master

A. Straight Knife Plastic Master™ Model 629PM / 627PM

Gravity-fed Plastic Cutter Eastman's Plastic Master Gravity fed, blade lubrication and cooling system has been designed specifically to eliminate materials from fusing during the cutting of intricate patterns or straight lines. This is a perfect choice for cutting plastic and other fusible materials such as PVC, vinyl, and reinforced plastics. The Plastic Master is available in a standard version, 629PM, and a heavy-duty version, 627PM, where a moistening attachment is added.

Benefits:

Elimination of Fusing

Blade cooling via the coolant misting air flow

Cooling penetration of each layer of cloth with slotted wave blades

Choice of Standard or Heavy-duty Performance - Standard horsepower cutting (version 629PM) or the heavy-duty horse power cutting (version 627PM)

Accuracy - Cutting of intricate patterns and tight turns due to the low-profile baseplate and narrow silhouette standard.


Efficiency




Durability - Built with the highest grade materials available

Specifications:


Air Powered Consumption: Max Air Pressure: 120 psi.

Single Speed: N/Available Dual Speed: StandardVariable Speed: N/Available

Weight: 35lbs., 15.9kg. (629PM); 38lbs. 17.3kg. (627PM)

Horsepower: .65hp, 1ph (629PM); .93hp, 3ph (627PM)Blade Size: 6"Blade Size in cm: 15.2Cutting Capacity: 4.5"Cutting Capacity in cm: 11.4Stroke Size: 1.25", 1.25"Stroke Size in cm: 2.86, 3.18

BladesHigh Speed Steel: AvailableCarbon Steel: AvailableTeflon Coated: AvailableWave Edge: Standard Wave Groove: N/AvailableRound Tip: N/AvailableAngled Tip: N/Available

BeltsFine: N/AvailableMedium: N/AvailableCoarse: N/AvailableRough: N/AvailableWaterproof: Standard


A-frame Roll Rack

Turntable


Pacemaker

9. GEMSY

A. Cutting Machines. (GEM Series) Sizes 6" / 8" / 10"

Models GEM Straight Knife Cloth Cutting Machines with Automatic Abrasive Belt Sharpener.

Suitable for cutting all kinds of fabrics from thin to thick materials. Available only in 110 volt.

SPECIFICATIONS:

Model # Blade Size Cutting Capacity818-6” (4-1/2") ( 110mm)818-8" ( 6-1/2" ) ( 160mm )818-10" ( 8-1/2" ) ( 210mm )

FEATURES:

AUTOMATIC OIL LUBRICATION DEVICE.Oil can be supplied automatically from the oil reservoir to the guide metals and cross head. Internal oil guard keeps other interior components (parts) clean.

AUTOMATIC SHARPENING DEVICE.All of the GEM Series incorporate an abrasive belt sharpening device. Just press down the sharpening lever and the blade can be sharpened automatically to maintain the most suitable edge of the blade.

MOTORthe motor is a originally developed motor. It assures a smooth cutting operation with excellent cutting power and low motor temperature.

Round Knife Cutting Machine

Eastman Cardinal Round Knives

1. Little Giant(Model BB32)

Low Lay Cutting up to .625"/1.59cm The BB32 features a premium quality high torque universal motor, which maintains its power under heavy loads. This machine is an economical alternative for cutting heavier weight materials such as upholstery and fabrics. Like all Eastman materials such as upholstery and fabrics. Like all Eastman round knives, the Little Giant is perfect for cutting large radius curves and straight lines.

Benefits

Smooth Cutting

• Eliminated material jamming between blade and plate via the double bevel blade--perfect for cutting heavier weight materials

Accuracy

• Eliminated cutting distortion due to the Narrow Silhouette Standard and extremely low base plate

Stability

• Vibration-free cutting with smooth and easy maneuverability

Efficiency

• Simple handling of the machine due to its low center of gravity

• Single-hand engaging of power supply via the Patented Uni-Safe Terminal Block and Attachment Plug

Durability

• Built with the highest grade materials available

Specifications

Motors110v, 1ph: Available220v, 1ph: Available220v, 3ph: AvailableWeight: 4 lbs. 2 oz., 1.87 kg.

Horsepower: .10 hpDual Wheel Sharpener: Standard

Sharpening Stone Grits120 Heavy: Standard150 Medium: Available180 Medium: N/Available220 Fine: Available Horsepower: .20 hpBlade Size: 3.25"Blade Size in cm: 8.26

Cutting Capacity: .625"Cutting Capacity in cm: 1.59

BladesCarbon Round: AvailableHigh Speed Round: StandardHigh Speed Octagon: AvailableCarbon Hexagon: N/Available High Speed Hexagon: Available

2. Lightweight Cardinal® Model 534

Lightweight Cutting for Lays up to 2.125"/5.4cm Eastman's lightweight model 534 Cardinal provides lightweight maneuverability with more than enough power to cut low lays of wool, cotton, silk and synthetics. Like all Eastman round knives, the Lighweight Cardinal is perfect for cutting large radius curves and straight lines.

Benefits

Lightweight Power

• Powerful cutting provided by a power packed 34 frame AC universal motor

Accuracy

• Eliminated cutting distortion due to the Narrow Silhouette Standard and extremely low base plate

Stability

• Vibration-free cutting with smooth and easy maneuverability

Efficiency

• Simple handling of the machine due to its low center of gravity

• Single-hand engaging of power supply via the Patented Uni-Safe Terminal Block and Attachment Plug

Durability


Specifications:

Motors:110v, 1ph: Available220v, 1ph: Available220v, 3ph: Available

Single Speed: Standard Dual Speed: N/Available


Horsepower: .20hp, 1ph; .34 hp, 3ph

Sharpening Stone Grits120 Heavy: Available150 Medium: Available 220 Fine: Available

HOT NOTCHERS When spreading synthetics or loosely woven knits, it is a common problem for the spread to

shift, resulting in distortion of the lay. By using the Hot Notcher to notch intermittently along edge of the lay, the spread is held securely and can be shifted to the cutting area without worry.

Another useful application for the Hot Notcher is to sear a deep notcher into the spread which covers the whole area of the table. This deep notcher allows the cutter to keep the cutting machine base plate under the spread.

Hot Notchers have been here from a long time. But now their time seems to be ending. Most of the companies have stopped the manufacture of Hot Notchers and industries have replaced them with laser equipped notching devices. The main problem that labor face while using them is that perfect notch cannot be achieved by using them. If the blade overheats then the notch may become too big and the lay may not be able to pass the quality standards. The companies who manufacture them these days are-

Miami

Eastman

Wolf

CNC

1. EASTMAN

Model HVN

Marking and Fusing to Ensure Cutting Accuracy

Eastman's Hot Notcher is a multi-purpose tool used for marking and temporarily fusing loosely woven fabrics to ensure precise alignment and sewing accuracy.

Benefits

Cutting Accuracy

Marking with a visible notch on materials where a slit notch would not be easily seen

Fusing and spreading of heat sensitive material from top to bottom, thus preventing the spread from shifting during cutting.

Durability


Specifications:

Motors

110v, 1ph: Available



Temperature Control: Standard

Single Punch Trigger: N/Available

Weight: 14 lbs. 4 oz., 6.75 kg.

Mark Diameter in (Inches): N/Available

Mark Diameter in (Millimeters): N/Available

Mark Depth Capacity (Inches): 10"

Mark Depth Capacity (Centimeter): 25 cm.

2. WOLF

SPEEDI-NOTCH

Gives a rapid, positive, non-raveling seared "V" notch through natural fiber lays up to 10".

Variable temperature control lets operator pick correct heat setting. 115 or 230 volts.

END CUTTERS

1. EASTMAN CUTTERS

The Eastman Blue Jay and the Eastman series of Falcon End Cutters offer significant improvements in speed, efficiency and accuracy in your end cutting operation. The digitally controlled Blue Jay automates the task of spreading and cutting material into plies. The track-guided Falcon enables the spreader to make a fast, perfectly square cut of virtually any material, no matter how dense, even quilted fabrics and foam up to 1 1/2 inches thick. Included in Eastman's line of end-cutting systems are:

ATF-II - Auto Track Falcon II

This machine will give you time-saving advantages with automatic operation since the auto track cuts while the operator walks back to the roll.

CRA-395-375_b - Blue Jay End Cutting and Spreading System

Digital control for greater accuracy and productivity. Pulls single or multiple plys up to 32 feet long and repeats cycle up to a 9-inch ply height.

FAL-A - Falcon Air / Pneumatic

Falcon Air pneumatic-powered end cutting system.

FAL-4 - Falcon IV End Cutter

The heart of the Falcon line, this manual end cutter produces a clean, straight cut on both heavy and soft materials.

548FAL-HD5H - Heavy Duty Falcon End Cutter

Heavy Duty Falcon manual spreading and cutting system for heavier materials.

http://www.eastmanww.com/catalog/product.asp?CatID=3&ID=34








Auto Track Falcon II

While similar in basic function to the manual Falcon

IV, Eastman's Auto Track Falcon offers the time-saving

advantages of automatic operation. The travel of the

Auto Track's cutting head across the track and

the elevating and lowering of the track-lifting mechanism

are motorized.

The knife may be activated by the operator either at the control panel or with the remote control. The remote control enables the spreader to activate the Auto Track Falcon's cutting cycle as soon as he or she is finished pulling the ply down the table.

The Auto Track Falcon utilizes the same powerful Falcon IV cutting head, operating in conjunction with a .15-horsepower skate motor that drives the knife across the track.

The Auto Track Falcon control panel includes controls for:

o Automatic Cutting Cycle on/off

o Cutting Width

o Track Speed

o Ply Counter

o Blade Sharpening

Motors:



60-90 psi Pneumatic: N/Available

Auto Lifter: Available

Manual Lifter: N/Available

Bias Lifter: N/Available

Auto Start: Standard

Auto Stop: Standard

Ply Counter: Standard

Speed Setting: Standard

Set Cutting Width: Standard

Compression Foot: Standard

Manual Switches Available:

Cam Mount: N/Available

Toggle: N/Available

Handle Press: N/Available

Remote Control: Standard

Cloth Alignment Bar: Optional

Weight w/Track: 5 lbs., 6oz., 2.44kg

Horsepower: .15 hp

Table Widths Available: 48" - 144", 1.22 m - 3.66 m

Blade Size: 4", 10.2 cm

Cutting Capacity: 1/4", 3.20 cm

2. RELIABLE CORPORATION

End Cutter With 96” Track & Lifter Set (XD-510L)

The RELIABLE™ XD-510L is the perfect labor saving solution for many cutting room applications.

The XD-510L is equipped with a 96" track and lifter set, a set of uprights and piece goods bar for your roll of material and a retractable handle.

Simply roll out your material, turn the cutter head on, and push the cutting head along the track using the retractable handle. It's that simple.

Warranty: RELIABLE™ 1 Year

Best used for:

• Light - medium/heavy weight fabric

• Natural and man-made fibers

Features:

• 4" cutting blade

• Built-in sharpening mechanism

• 96" track with lifter set

• High-power electric motor

• Uprights with piece goods bar

• Retractable handle

Die Cutter

1. Crosland

This high speed, flexible Automatic Die-Cutter is now one of the most established in the world.

This quality machine is ideally suited for the carton industry where volume production is key. The flexibility of the gripper system to transfer sheets means a vast range of substrates can be used.

This machine combines high performance with a host of user friendly features. For example there's an exact register, side lay with sensors and micro-regulator whilst an automatic oil lubricator and automatic greasing device ensure convenient hassle-free maintenance.

A simple feeder system is complemented by chase turn-over and centre line for quick order change.

Features:

Materials

Paper from 80 gsm

Solid board up to 3mm

PVC

Polypropylene

Corrugated board up to B flute

Feeding section

Side lay sensors

Pre-loader

Side guides for accurate feeding

Direct pallet loading

Die-cutting section

Centre line system for quick order change

Forme change in under one minute

Soft plate system for quick make ready if required

Knuckle system for maximum cutting pressure

Touch screen display

Micro-adjustment of cutting plate

Stripping section

Triple action stripping with quickset

Centre-line system

Can use dedicated stripping dies or standard pin system

Delivery section

Tab inserter

Stack delivery

Grip edge removal (option)

Counter

Specifications:

1040S revote

Maximum sheet size 740 x 1040mm

Minimum sheet size 440 x 340mm

Maximum cutting edge 730 x 1040mm

Minimum gripper margin 8mm

Cutting pressure 250 tonnes

Sheet thickness maximum 8mm

Maximum speed 7500 iph

Required power supply 19kw

YT1300NCS

Maximum sheet size: 950mm x 1300mm

Minimum sheet size: 600mm x 500mm

Maximum cutting edge: 1300mm x 940mm

Minimum gripper margin: 8mm

Cutting pressure: 400 tonnes

Thickness: Manila 0.1 – 1.5mm Corrugated (E, B Flute) 4mm

Inside chase: 1300mm x 978mm

Cutting plate: 1335mm x 960mm

Maximum speed: 5000 iph

Required power supply: 24 kw

Features

Feeding Section

Non-stop feeding is achieved by a pre-loader and secondary hoist.Fully adjustable feeder head ensures constant feeding of thick and thin paper as wall as E and B flute corrugated board

Sheet Feeding Device

Easily adjustable stream feeder due to shock absorber system

Side Lay

Push and pull side lay ensures accurate registrationFaulty sheet detection sensor as standard

Touch Screen

Clear and simple readings ensure quick fault findingOperator friendly controls for easy adjustmentsMachine position read out

Gripper bar

New design of gripper bar for accurate high speed operationPerfect registration achieved with pinch grip action

Die-Cutting Section

Equipped with chase turn-over for easy order changeEquipped with centre line systems on chase for quick order changeSoft plate system as standard

Sizes available

Sizes Max Speed

Stripping Type of Delivery

YT-1040NCS

740mmX1040mm 7200 IPH

Stripping Stack

YT-1300NCS

950mmX1300mm 5000 IPH

Stripping Stack

This machine has been specially designed for high speed production in the corrugated board industry providing non-stop production.

The strong bottom suction units on the feeder ensure trouble free feeding of warped sheets.

The centre line system on this machine along with motorized feeder settings and the full stripping capability make it one of the easiest on the market to set up.

Features

Corrugated Board (All Grades)

Feeding Section

Precise feeding of board by strong suction deviceMotorized feeding sections (inlet, side and rear)

Die Cutting Section

Forme changing with under a minuteCentre line system for quick order changeSoft plate system for quick make ready if requiredKnuckle system for maximum cutting pressure

Stripping Section

Triple action stripping can use dedicated stripping dies or standard pin systemCentre line system

Delivery Section

Automatic counter ensures accurate batch deliveryNon stop delivery available by roller conveyor systemSide and back guide for perfect stacking

Specifications

Maximum Sheet Size 1700 x 1200 mm

Minimum Sheet Size 600 x 500 mm

Maximum Cutting Size 1700 x 1185 mm

Inside Chase 1750 x 1224 mm

Minimum Gripper Margin 15 mm

Cutting Pressure 400 ton

Maximum Sheet Thickness 11 mm

Maximum Speed 4200 s/h

Total Power (Main Motor) 42.5 (18.75) kw

Total Weight 34 ton

Brilliantly engineered and full of safety features, this range of large format machines is designed to achieve non-stop production at high speed.

The manual feed system ensures that even the most warped sheets of corrugated board are converted efficiently without the need to stop production to reset automatic feeder units.

The range of compatible substrates is vast, including paper, plastics, all flutes of corrugated, rigid pvc's, display boards etc. Forme can be changed in under a minute.

The large sizes available make these machines particularly suitable for the 'Point of Sale' industry where large sheet sizes and short runs are standard and precise registration is required. The ability to cope with warped board makes it especially suitable for corrugated sheet plants.

Features

Feeding sectionPre-loading device is standard to reduce downtimeWill feed warped boards efficiently Equipped with side guide for accurate registration

Die-cutting sectionForm can be changed in under one minuteSoft plate system availableKnuckle system for maximum cutting pressuresCentre line system for quick order change

Stripping sectionCentre line system for quick set ups Triple action stripping Will accommodate dedicated stripping dies and standard male and female stripping pins

Delivery sectionAvailable in batch or stack delivery

Side and back jogging for perfect stackingEquipped with tab inserter (stack delivery only)

Sizes available

YT-SA 1300 x 950mm

YT-SA 1500 x 1100mm

YT-SA 1700 x 1200mm

YT-SA 1800 x 1300mm

YT-SA 2100 x 1500mm

YT-SA 2500 x 1700mm

Band Knife Cutting Machine

Common features:

a) Used to make only lateral cuts

b) Blade is stationary , the fabric is moved manually on the bed

c) Finer and narrower blades than the vertical reciprocating blades

Advantages:

a) Easy manipulation of tight curves and intricate patterns due to narrower and finer blade

b) These are less labor intensive

1. TAKAYAMA TA-700

TAKAYAMA TA-700 band knife machine

Machine features:

a) This machine is with a special blower

Which decrease the resistance between fabrics and table

Enables the fabrics to be moved easily and cut precisely

b) Adjustable speed to fit different fabrics.

c) Comes in air cushion type or drive type(for fabric movement).

Machine specifications:

Feature TAKAYAMA TA – 700

Table size 1200 X 1600mm

Cutting height 180mm

Knife span 700mm

2. RICHPEACE standard series

Richpeace band knife cutting machine

Features:

a) Adopts air-cushion type

Advantages:

a) Straight and accurate cutting from the first layer to the bottom layer

b) Air blowing table provides air cushion for material easy movement

c) Equipped with knife sharpening device, sharpening underneath table no metal pieces

on table surface

d) High accuracy and vertical cutting finish

e) Adjustable knife running speed

f) Special bearing guide design to keep knife moving in same position

Applications: cotton, synthetic fibers, sponge, leather and woven materials.

Technical specifications:

Feature RP- S 500 RP- S 700 RP- S 900 RP- S 1200

Arm Length 500mm 700mm 900mm 1200mm

Thickness of cutting 180mm

Voltage 380v/550W

COMPARATIVE ANALYSIS

s. no. Feature TAKAYAMA TA Series Richpeace standard series

1. Table size 1000X1200 to 1500X2400 1000x1200 to 1500X2400

2. Knife span 550-1200mm 500-1200mm

3. Cutting height 90-250mm 180mm

4. Knife size 0.45X10X3100-4560 Not mentioned

5. Weight 200-330kg Not known

6. Voltage 220/380V 380V

3. OSHIMA Band knife (OB-700A/C OSHIMA)

Features:

Machine with air blowing and knife blade catcher in case of break, complete with stainless

steel protecting gloves

Variable speed control of the blade facilitates the cutting of diverse fabrics.

The blowing from table top makes the airspace under cutting fabric what facilitates the

manoeuvring of it.

Oshima band knife is equipped with the special detector (responsible for the work of band

knife blade) and the special protecting blade system (protects band knife blade from escape

from the course) in case of break.

There are 2 electromagnetic catchers which block broken band knife blade.

Owing to this solution working with band knife machine become to be more

safety.

Stainless steel protective gloves included. Choose only the right size.

Table size 1200 mm x 1500 mm.

Gap between the blade and carrier arm is 700 mm.

Cutting capacity maximum 180 mm.

Dimension of the band knife blade 3500 x 10 x 0,45 mm.

Voltage 230V.

4. OMCAN INC.

Their band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with large stainless steel tables. These saws are ideal for small to medium applications. The MSK features a sliding stainless steel table, a cut regulator, and a pushing lever. The B25 has a sliding table for better handling of the meat.

SPECIFICATIONS

MSK 74” 10” x 8.50”

.5 HP 110V/60/1 77 lbs. 23” x 23.6” x 36.4”

200 60” 7.48” x 7.28”

1.5 HP 110V/60/1 71 lbs. 17.5” x 14” x 28.5”

220 72” 10.62” x 8.25”

1.5 HP 110V/60/1 95 lbs. 20” x 16” x 35”

2000 72” 10.62” x 8.25”

1.5 HP 110V/60/1 102 lbs. 22” x 18” x 35”

B25 78” 7.75” x 7.50”

1.0 HP 110V/60/1 163 lbs. 19.7” x 25.2” x 38.6”

MODEL MSKOur band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with large stainless steel tables. These saws are ideal for small to medium applications. The MSK features a sliding stainless steel table, a cut regulator, and a pushing lever.

MODEL BLADE LENGTH

CUTTING CAPACITY

HORSEPOWER ELECTRICAL WEIGHT DIMENSIONS (LWH)

MSK 74" 10" H x 8.5 W

0.5 HP 110V/60/1 77 LBS. 23" x 23.6" x 36.4"

MODEL 200 , MODEL 220, MODEL 2000

Their band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with large stainless steel tables. These saws are ideal for small to medium applications.

MODEL BLADE LENGTH

CUTTING CAPACITY

HORSEPOWER ELECTRICAL WEIGHT DIMENSIONS (LWH)

200 60" 7.5" x 7.3" 0.9 HP 110V/60/1 71 LBS. 17.5" x 14" x 28.5"

220 72" 11" x 8.3" 1 HP 110V/60/1 95 LBS. 20" x 16" x 35"

2000 72" 11.4" x 8.3" 1 HP 110V/60/1 102 LBS. 22" x 18" x 35"

200 220 2000

SPREADING MACHINES

1. Tuka Spreaders

Automatic Spreading Machines:

2. Taiwan Spreading Center Enterprise Co., Ltd.

End Cutter Of Automatic (Push One Button, Cut And Lift Auto)

Specifications:

Size: One Size Weight: 35kgs(Not Included Rail) Materials: Stainless Steel Power: 110V/220V Rail Size: 36" TO 108" Available

End Cutter Of Manual(With Short Handle)

Specifications:

Size: One Size Weight: 15kgs Materials: Stainless Steel Power: 110V/220V Rail Size : 36" To 108" Available

Features:

Easy To Operate For Cutting In Safe And Beautiful Outward Appearance. Big Power To Effectively Shear The Cloth Into Desired Thickness Even And Exactly Cutting Edge To Save Material And Time

3. Tesan Tekstil Makinalari, Ltd

Strong and ergonomic design. Fast and easy spreading with the help of the pneumatic

lifters. Accurate cutting, minimum wastage, high safety. Easy usage provided by wireless system. Electronic programmable digital ply counter. Microprocessor controlled operator panel. Large versions are available for home textile

manufacturers

TECHNICAL SPECIFICATIONS

POWER SUPPLY 220V/1kW/50hZ

MAIN MOTOR POWER 100W/24V/4000 RPM

CUTTING MOTOR POWER 125W/24V/3500 RPM

AİR PRESSURE Min. 5 ATU

NET WEIGHT 75 Kg

technical specifications of cutting and spreading machines

Documents

y y y y

y y light

sharpeners e blade guard

blade y cuts

cutting machine

neat cutting

f base plate y y g handle

c blade drive y