technical overview of the protective coatings paint market
TRANSCRIPT
Technical Overview of the
Protective Coatings
Paint Market
DC 170206
Content:
1) Photo over-view2) DFT over-view3) Why Paint Steel? Corrosion/Millscale4) Surface Preparation5) Paint types6) Paint Specification parameters including
DFT calibration7) Guides for Specifiers8) EPA9) Typical systems10) Protega products in detail
DFT Overview
400um
Primer/Finish75 - 125um
Immersed, GF, etc.400um
One coat spec200um
100um
25um
200um
Finish40umBlast Primer
25um50um
Structural Steelwork:
Web
Inner flange
toe
Outer flange
Typical PC conditions:
- Airless spray- Graco King pump, 45:1 or 60:1- input pressures of ~80psi, so fluid pressures around 3500psi plus- 13’40o or 15’40o tip typical for most work- DFT’s of twice target usually achieved in webs- steelwork sprayed in unheated shop, often moved outside after 1 to 2 hours in any weather- multi-coat systems only done by certain applicators due to lay-out space
• The Corrosion ProcessAt the Anode (-) : Fe Fe++ + 2e
(Solid metal dissolves into solution)
At the Cathode (+) : 4Fe + 302 + 2H2O = 2Fe2O3H2O
(Dissolved metal reacts to form rust)
Why Paint Structural Steel?
• The Corrosion Process• Millscale
Intact, fresh millscale
Millscale beginning to crack
Advanced millscale detachment
Millscale• Chemically active layer
• WILL detach and form corrosion, in the presence of moisture and oxygen
• If painted over, detachment will be slowed but NOT stopped
• Removal by blast cleaning, followed by protective coating, advised
Hand Cleaning
• The use of hand or power tools such as:
– wire brush– scraper– power wire brush– chipping hammer– grinder/abrasive paper or sander
Hand Cleaning• Cannot remove tight millscale• Not recommended for new steelwork
• Swedish Standard SIS SS 05 59 00 (Edition 3 -1988) (EN ISO 8501-1: 1988) :
– St2 - ‘thorough hand and power tool cleaning’– St3 - ‘very thorough hand and power tool
cleaning’• (see also SSPC - SP2 and SP3)
Standard of Cleanliness
Different rust grades of steel:
A – intact millscale (rare, hard to blast)B – millscale partly weathered (usual)C – millscale all weathered off (sometimes)D – rusted and pitted (common in
maintenance)
Standard of Cleanliness• Usually called ‘Quality (or Standard) of
Blast’
– Swedish Standard SIS SS 05 59 00 (Edition 3 -1988) (EN ISO 8501-1: 1988) :
– Sa1 - ‘light blast cleaning’– Sa2 - ‘thorough blast cleaning’– Sa2½ - ‘very thorough blast cleaning’– Sa3 - ‘blast cleaning to visually cleaned steel’
Standard of Cleanliness
• See also BS 7079 (Part A1:1989) and American SSPC (Steel Structures Painting Council):
– Sa2½ - ‘near white metal’– Sa3 - ‘white metal’– (Sa2 - ‘commercial blast)’
Standard of Cleanliness
Note:
You will never get a grade D surface to the same Sa2½ as a grade A or B surface.
Standard of Cleanliness
Surface Profile
• Also called ‘Surface Roughness’
• For any specified standard of blast cleaning, many different profiles are possible
• Depends on the type of abrasive used
Round Shot Angular Grit
Profile required for most paints:
• 50 - 75 microns, slightly angular
• Zinc Silicates: – 75 microns - angular (‘sharp’)
– High thickness, offshore splashzone: – 100 microns - very angular
Water/Hydro Blasting
• Usually for maintenance, not new construction
Water/Hydro Blasting
• Water Blasting (‘Wet blasting’): use of water, mixed with air and abrasive
– Keeps down dust– Reduces spark hazard– Washes steel of salts in corrosion profile– Standards: as dry blasting– Inhibitor may be used to prevent flash rusting– Abrasive gives profile
Water/Hydro Blasting
• Hydro Blasting: use of water alone, at ‘ultra high pressures’
– No abrasive used, no site clean-up required, no dust (also no profile)
– No spark hazard– Washes steel of salts in corrosion profile– Standards: as dry blasting, but informal
‘HB2½’ being used
Basic Components of Paint
• 3 principle components:
• Resin
• Pigment
• Solvent
Common ‘Convertible’ Resins
• Epoxy– epoxy resin+amine/polyamide (base+curing agent)
• Alkyd– alkyd resin+oxygen from air (single pack)
• Polyurethane– isocyanate resin+polyalcohol (base+curing agent)
• Moisture Cured Urethane– isocyanate resin+moisture from air(single pack)
Common ‘Non-convertible’Resins
• Chlorinated Rubber
• Acrylated Rubber
• Vinyl
Resin Properties - Epoxy• “Pro’s”:
– Hard– Chemical/solvent resistant– High film builds/more protection in fewer coats
• “Con’s”:– Two pack– Minimum curing temperature/hardening time– ‘Chalk’ on exterior exposure– Health and Safety - skin sensitisation
Resin Properties - Epoxy• Chalking:
Resin Properties - Epoxy
Keadby Power StationMain Turbine &
Steam Turbine Halls(Bourne Steel)
1 x 175µm ProtegaShield [EPY666] SPF seriesEpoxy Zinc Phosphate
Resin Properties - Alkyd• “Pro’s”:
– Single pack/ease of use– Very fast handling times– Excellent performance in non-aggressive areas– Cost
• “Con’s”:– Chemical/solvent resistance– Long-term cosmetics (10yrs+)
Resin Properties - Alkyd
Exeter Retail Park(Bourne Steel)
1 x ProtegaPrime MPH 800 Series (Alkyd Zinc Phosphate)- Blue
1 x ProtegaLac [ASV] OCF90 (Alkyd Zinc Phosphate)Primer/Finish - White
Resin Properties - Polyurethane
• “Pro’s”:– Excellent long term cosmetic finish– Chemical/solvent resistance
• “Con’s”:– Health and Safety - breathing– Cost
Resin Properties - Polyurethane
Millennium Dome Masts(Watson Steel Structures)
Finish Coat: 1 x ProtegaThane PLV Series - recoatable polyurethane finish
Resin Properties - Epoxy/Acrylic
• “Pro’s”:– Cosmetic finish - used in place of polyurethane– Avoids isocyanate hazard
• “Con’s”:– Lower performance than polyurethane– Slightly less chemical/solvent resistance than
‘pure’ epoxy or polyurethane
Resin Properties - Epoxy/Acrylic
Tom Finney StandPreston North End FC
(Wescol Glosford Structures)
Finish Coat: 1 x ProtegaSeal [EAV] EA80epoxy/acrylic finish
Basic Components of Paint
• 3 principle components:
• Resin
• Pigment
• Solvent
Paint Pigments• Colouring pigments:
– Titanium Dioxide (white)– Iron oxides (brick red and others)
• Fillers and extenders• Anti-corrosive pigments:
– Zinc metal (‘dust’)– Zinc Phosphate– MIO (micaceous iron oxide)
• Coatings often classified by pigment -– “a coat of zinc phosphate ...”
• The Corrosion ProcessAt the Anode (-) : Fe Fe++ + 2e
(Solid metal dissolves into solution)
At the Cathode (+) : 4Fe + 302 + 2H2O = 2Fe2O3H2O
(Dissolved metal reacts to form rust)
GALVANIC / ELECTROCHEMICALSERIES
+ ANODIC END (MORE PRONE TO CORROSION)
MagnesiumZinc
AluminiumStructural Steel
LeadCopper/Brass
TitaniumStainless Steel
- CATHODIC END (LESS PRONE TO CORROSION)
Metallic Zinc
• Provides galvanic protection to steel
• Alkaline metal - will saponify alkyd resins• Carrier resins used: epoxy, silicate, polystyrene
• Forms zinc salts on surface
• Natural colour - grey
“Zinc Rich”
STEEL
+
+
Paint film
“Zinc Rich”
High Bay Warehouse,
Oldham(Wescol Glosford
Structures)
1 x 75µ Temazinc 99UK - zinc rich epoxy
Zinc PhosphatePaint film
STEEL
Zinc Phosphate
• Totally different from metallic zinc
• Laminar pigment• Protects through barrier
effect/mild chemical interaction• Natural colour - inert (white)
• BS 5493: ‘40% by weight of pigment’
Key Anti-corrosive Pigments
• Metallic Zinc
• Zinc Phosphate
• MIO - micaceous iron oxide
STEEL
+
+
Paint film
Micaceous Iron Oxide
Micaceous Iron Oxide
• No chemical action• Protects through intense barrier
effect• Gives good overcoatability• Natural colour - black
• BS 5493: ‘80% by weight of pigment’
Micaceous Iron Oxide
DTp item 111: ProtegaShield [EWP155] EMP700 - ZnP epoxy
DTp item 112: ProtegaShield [EWM112] EMM800 - epoxy mio
DTp item 168: ProtegaThane PLV series - PU finish
Hammersmith Bridge
Micaceous Iron Oxide
Key Anti-corrosive Pigments
• Metallic Zinc
• Zinc Phosphate
• MIO - micaceous iron oxide
• Glass Flake
Glass Flake
MIO
Glass Flake
Paint film
STEEL
+
Glass Flake
• Very hard/abrasion resistant
• No chemical action
• Protects through intense barrier effect
• Natural colour - clear
Glass Flake
Conoco ‘Caister Murdoch II’
(‘CMS 2’)Barmac, Ardesier
1 x ProtegaBlast EV110 to 15µm (- weldable ZnP epoxy)1 x Temaglas EP 400 Series to 400 - 1000µm(- epoxy glass flake)1 x ProtegaSeal [EAV] EA80 Series - epoxy/acrylic finish
Paint Specification
• Essential parameters to understanding paint specifications:
– Volume Solids
– DFT (dry film thickness)
– ‘Life to first maintenance’
Volume Solids
0%
50%
25%
100%
75% Solvent
Resin+Pigment
55% by volume
45% by volume
Volume solids = 45%
Volume Solids
0%
50%
25%
100%
75% 40% by volumeSolvent
Resin+Pigment 60% by volume
Volume solids = 60%
Paint Specification
• Essential parameters to understanding paint specifications:
– Volume Solids
– DFT (dry film thickness)
– ‘Life to first maintenance’
Wet Film Thickness
0
50µm
25µm
100µm
75µm
Wet Film Thickness = 100 microns@ 60% solids
Dry Film Thickness
0
50µm
25µm
100µm
75µm
Dry Film Thickness = 60 microns
Dry Film Thickness
– Specify DFT required
– No need to specify wet film thickness -this will be determined by required DFT and volume solids
Dry Film Thickness– Correct DFT is crucial– Too thin or too thick can both cause
problems - “minimum” DFT’s can be fatal!
– Success of system:– Surface Preparation - 60%– DFT - 25%– Choice of paint type - 15%
Dry Film Thickness -Measurement
Dry Film Thickness -Measurement
– Gauge can be calibrated in two main ways:• ‘nominal’• ‘over-the-peaks’
Dry Film Thickness -Measurement
Smooth steel plate - ‘nominal’ calibration
Dry Film Thickness -Measurement
Nominal: set gauge on smooth steel reference plate (draft CEN standard)
Zerodft
Dry Film Thickness -Measurement
Over-the-peaks: set gauge on blast-cleaned reference plate
Zerodft
Dry Film Thickness -Measurement
– Over-the-peaks ‘loses’ around 20-30 microns on a typical blast profile
– Over-the-peaks DFT’s cause increase in costs and can be highly damaging to coating performance
Dry Film Thickness -Measurement
– All paint manufacturer’s recommended DFT’s are ‘nominal’
– BS 5493, NBS, CIRIA and ISO 12944 recommend ‘nominal’
– New standard ISO/FDIS 2808 – “Paints and Varnishes – Detemination of film thickness” due out ~Feb 2007 says calibrate on smooth steel.
DFT - Advice to Specifiers
Always specify:
“nominal dft’s, measured in accordance with paint manufacturer’s
recommendations”
Paint Specification
• Essential parameters to understanding paint specifications:
– Volume Solids
– DFT (dry film thickness)
– ‘Life to first maintenance’
‘Life to First Maintenance’
• ROUGH estimate of coating lifetime
• Does not mean coating has to be replaced after this period
• Most useful as a relative measure to compare different systems
• ‘Maintenance’ could be simply for decorative reasons
Guides for Specifiers
• BS 5493
• Corus Group (formerly British Steel)
• CIRIA
• ISO 12944
Guides for Specifiers - BS5493
• BS 5493 : 1977 -
• “Code of Practice for protective coating of iron and steel structures against corrosion”
Guides for Specifiers - BS5493
• Defines environments:– Exterior/interior– Inland/coastal– Polluted/non-polluted– Dry/wet– Water immersion– Seawater splashzone/immersed
Guides for Specifiers - BS5493
Specifies PRODUCTS & SYSTEMS:e.g. System SK3:
Epoxy primer KP1A - 70umEpoxy intermediate KP2B – 100umPU Finish FP1C – 100umTotal 270um
10-20 years in ‘Exterior Exposed Polluted Coastal’
Guides for Specifiers - BS5493
• Defines “Typical time to first maintenance”:
– Very long (20 or more)– Long (10 to 20)– Medium (5 to10)– Short (less than 5)
Guides for Specifiers - Corus Group (formerly British Steel)
Guides for Specifiers CIRIA
• CIRIA =
• Construction Industry Research and Information Association
Guides for Specifiers
CIRIA Report 174(pub. March 1997)
Guides for Specifiers - CIRIA
• Excellent review of legislation relevant to paint and general issues
• Deals only with steelwork in ‘normal’environments (not chemical, offshore, immersed)
• Only 5 paint systems given (could be considered as 2 or 3 with variations), all epoxy
Guides for Specifiers ISO 12944 (1998)
• BS 5493 ‘declared obsolescent’
• Began circulating early 1999
• Environment categories (‘C1 - C5’) used in CIRIA and British Steel
ISO 12944 (1998)• C1 – Heated buildings with clean atmospheres, e.g.
offices, shops, schools, hotels (Exterior – n/a)
• C2 – Unheated buildings where condensation may occur, e.g. depots, sports halls (Exterior – low pollution, mainly rural).
• C3 – Production rooms with high humidity and some air pollution, e.g. food-processing plants, laundries, breweries, dairies (Exterior – urban and industrial, mod pollution, coastal low salinity)
• C4 – Chemical plants, swimming pools, coastal shipyards (Exterior –industrial, mod salinity)
• C5-I – Almost permanent condensation, high pollution (Exterior – high humidity, aggressive atmospheres)
• C5-M – as C5-I (Exterior – coastal and offshore, high salinity)
Guides for Specifiers - ISO 12944 (1998)
Defines ‘durability’ as:
Low - 2 to 5 years
Medium - 5 to 15 years
High - >15 years
Guides for Specifiers - ISO 12944 (1998)
Specifies SYSTEMS:
e.g. System S1.34
Epoxy primer(s)Epoxy build coat(s)Polyurethane finish(es)
240um total in 3-5 coatsDurability 5-15 years in C4
Guides for Specifiers - Protega
Protega Specifier Guide:
- paper- web- cd
Specifiers - HIGHWAYS AGENCY- One of the two main specifiers for BRIDGE painting in the UK- lengthy and costly approvals procedure, now through the BBA (British Agrémont Board)- approves PRODUCTS; e.g. Item 115, Item 168- major changes in progress in next few years
Specifiers - HIGHWAYS AGENCYFor new construction:
Metal sprayItem 159 (ES50)Item 111 (EMP700)Item 112 (EMM800)Item 168 (PLV)
Specifiers - HIGHWAYS AGENCYFor maintenance:
Item 115 (ST200)Item 116 (WG500)Item 168 (PLV)
Volume 2 Series NG 1900 Notes for Guidance on the Specifications for Highway Works Protection of Steelwork Against Corrosion
(05/01) APPENDIX 19/1 (SPECIFICATION FOR HIGHWAY WORKS) Sheet No. FORM HA/P1 (NEW WORKS) PAINT SYSTEM SHEET 1. CONTRACT TITLE: A4104 UPTON SEVERN VIADUCT STRUCTURE. NO: B541 UPTON VIADUCT GRID REF: TBA 2. DATE OF ISSUE OF DOCUMENTS TO TENDERERS:
3. ENVIRONMENT AND ACCESSIBILITY: INLAND / READY 26
4. REQUIRED DURABILITY OF SYSTEM MAJOR MAINTENANCE: AFTER 20 YEARS NO MAINTENANCE : UP T2 10YEARS MINOR MAINTENANCE FROM 12 YEARS
5. COLOUR OF FINISH: 18 B 29 (DARK GREEN)
6. PAINT SYSTEM TO BE APPLIED OVER: SHOT BLAST CLEANED TO SWEDISH STANDARD SA 2.5, ENSURE ALL SURFACES ARE DRY AND CLEAN AND FREE FROM CONTAMINATION AS PER DOCUMENTS. 7. DETAILS 1ST COAT 2ND COAT 3RD COAT 4TH COAT Registered Description Item No. and Colour Date Registered Brand Name and Manufacture's Ref. No. Data Sheet No. Where applied How applied Min dry film thickness (mdft) Max local dft (See CI.1914.7) Estimated total volume of paint likely to be used. (litres) 'A' type testing required? (YES/NO) (See C1 1912.3) 'B' type testing required? (YES/NO) (See CI 1912.9)
Zinc Phosphate 2K Epoxy H/B, Q/D Red Oxide 10/01/01 Temasheild EMP 700 111 Shop / Site AS 125µm 150µm
MIO H/B, Q/D Epoxy Undercoat Medium Grey 10/01/01 Temasheild EMM 801 112 Shop / Site AS 125µm 175µm
2 Pack poly Semi Gloss 18 B 29 01/08/98 Temathane PLS 169 Shop / Site AS / B 50µm 75µm
8. STRIPE COAT DESCRIPTION (Including Item No. and colour) Shop: Item 112 Natural Grey 75µm DFT Between 2nd and 3rd Coats Site:
9. PAINT MANUFACTURER'S OFFICIAL STAMP:
10. Mdft (350um) NOTE. The minimum total dry film thickness of the paint system, neglecting primers and sealers under 30 microns, shall be 15% greater (to the nearest 25 microns) than the sum of the mdfts of the individual paint coats.
11. APPROVED BY: DATE 24/05/04
Note to Compiler: (i) The above is Appendix 19/1 Form HA/P1 (New Works) paint System Sheet: a separate form should be provided for each
structure, including CCTV masts and lighting columns if appropriate, with items 1 to 5 completed. Sheets should be numbered for easy identification.
Ammendment - May 2001 A1 SC-(a)
Every contract needs a ‘happy’(HA/P1) form like this, different for new construction and maintenance
Specifiers - NETWORK RAIL
- the other main specifier for BRIDGE painting in the UK- two specification documents known as “RT98”:
- RT/CE/S/039- RT/CE/C/002
- lengthy and costly approvals procedure- approves SYSTEMS; e.g. N1, M24- talking about merging specs with HA?
Specifiers - NETWORK RAIL
For new construction (N1):
Metal sprayItem 7.1.1 (ES50)Item 7.1.4 (was EMP702)Item 7.3.1 (PLV or PLS(HS))
Specifiers - NETWORK RAIL
For maintenance (M24):
Item 7.1.5 (ST200)Item 7.1.7 (WG500)Item 7.3.1 (PLV or PLS(HS))
EPA - The Environmental Protection Act
• Environmental Protection Act 1990, Part 1
– Wide ranging legislation, not just paint– Details for different areas of activity given in
‘Process Guidance Notes’ (PG’s)– Changing situation - subject to review
EPA - The Environmental Protection Act
• For PC-type paints: ‘PG6/23’
– “Secretary of State’s Guidance -Coating of Metal and Plastics”
– PG6/23(97) (revision at March 1997) gives VOC figures for paints effective 1st April 1998
EPA - The Environmental Protection Act
• VOC = ‘Volatile Organic Compound’
i.e. SOLVENTS
EPA - The Environmental Protection Act
• Restrictions apply to ‘manufacturing processes’ (fixed shop, regular use)
• They do not apply to exterior use (site coats, maintenance painting)
EPA - The Environmental Protection Act
• Small users exempt (less than approximately 200lts/week of paint, or 30tns of steel/week)
• Users have a choice under EPA:– Reduce VOC emissions by vapour
recovery/filtration technology (£££)– Use ‘compliant’ coatings (no cost)
EPA - The Environmental Protection Act
• ‘Compliant’ Coatings:
– contain prescribed levels of VOC’s
EPA - The Environmental Protection Act
• Compliant Coating limits in force from 1st April 1998 (PG6/23-clause 20[d]) [now dead]:
– Blast/etch/wash primers - 780gm/lt– Primer/undercoats - 250gm/lt– Top coats - 420gm/lt– (Heat resisting and intumescent have separate limits)
EPA - The Environmental Protection Act
• Effect of EPA on paints:
– increase of volume solids to technical limits
– many widely used coatings obsolete
EPA - EffectsSolvent
Resin+Pigment
0%
50%
25%
100%
75%
45% solids 60% solids 70% solids
EPA - The Environmental Protection Act
• EPA compliant (shop applied) paint systems:– Epoxy– ‘Corrosion Resistant Finish’– Water Based
• Others (zinc silicate) still available
Compliant Systems - Epoxy
• Readily available
• Meet 250 gm/lt (primer/intermediate) 420gm/lt (finish)
• Minimum 75 microns per coat– 100 microns preferred
• Slightly increased lay-out time in shop
Compliant Systems - Epoxy
ProtegaShield EMP 700 - zinc phosphate epoxy primer*(72% volume solids)
ProtegaShield EMM 800 - epoxy mio intermediate/finish*(72% volume solids)
ProtegaShield ERV(HS) - recoatable epoxy intermediate/finish(70% volume solids)
ProtegaThane PLV - full gloss polyurethane finish
Compliant Systems -‘Corrosion Resistant Finish’
• Readily available
• Meet 420 gm/lt
• ‘Industry standard’ alkyd zinc phosphate included
• Must be single coat to comply with EPA
Compliant Systems –Primer/Finishes
ProtegaShield EPY300 - zinc phosphate epoxy primer/finish(54% volume solids)
ProtegaPrime MPH700 – alkyd zinc phosphate primer/finish(58% volume solids)
ProtegaLac OCF90 – alkyd zinc phosphate GLOSS primer/finish(55% volume solids)
Compliant Systems -‘Corrosion Resistant Finish’
• Lower solids (faster drying) epoxy
• Zinc-rich epoxy
- can also be considered as:
‘Corrosion Resistant Finishes’‘Protective Finishes’‘Primer/Finishes’
VOC Regulations for ‘building’ coatings2004/42/EC
• Former ‘EPA’ solvent regs (‘compliant coatings’) replaced in Oct 2005 with ‘SED’
• Applied to ‘fixed’ installations using ~>200lts per week of paint
• EPA did NOT apply to site work, building maintenance, bridges, etc.
VOC Regulations for ‘building’ coatings2004/42/EC
• New regs for ‘buildings’ and vehicle refinishing (Nov 2005)
• Effective 1st Jan 2007, second phase 1st Jan 2010 (vehicle refinish – 2007 only)
• Brings paints used for maintenance into VOC regs for the first time
• CEPE defines a ‘building’ as something with walls and a roof (a bridge would be a ‘structure’)
VOC Regulations for ‘building’ coatings2004/42/EC
• ‘The Volatile Organic Compounds in Paints, Varnishes and Vehicle Refinishing Products Regulations 2005’
• One common name in use is: ‘VOC product directive’
• Other reference seen is 2004/42/EC, the European Directive which this product directive is implementing
VOC Regulations for ‘building’ coatings2004/42/EC
• Defines 12 categories for building paints:
– a – interior walls (matt)
– b – interior walls (glossy)
– c – exterior wall coatings (masonry, brick, etc.)
VOC Regulations for ‘building’ coatings2004/42/EC
• Cont’d:
– d – interior/exterior trim and cladding paints for wood, metal or plastic
– e – interior/exterior trim varnishes and woodstains –transparent or semi-transparent
– f – minimal build woodstains
– g – primers – with sealing or blocking properties
VOC Regulations for ‘building’ coatings2004/42/EC
• Defines 12 categories for building paints:
– h – binding primers – to stabilise loose substrates or protect wood
– i – one pack performance coatings – special applications such as:
• For plastics
• Primers for steel, zinc, aluminium
• Anticorrosion finishes
• FLOOR COATINGS
• Anti-graffiti, flame retardant, hygiene
VOC Regulations for ‘building’ coatings2004/42/EC
• Defines 12 categories for building paints:
– j – two pack performance coatings – as (i) but 2 pack
– k – multicoloured coatings – multicoloured finishes
– l – decorative effect coatings – treated with tools during drying period
VOC Regulations for ‘building’ coatings2004/42/EC
– From Jan 2007 (then Jan 2010), all paints made for the ‘buildings’ market must have less than the defined VOC content
– Paint MADE before Jan 2007 can be sold until 31st
Dec 2007 irrespective
– Cans (made after Jan 07) must also be LABELLED, with:
• VOC limit value and date
• VOC content of product in ready to use form
• 2004/42/11A(j)(500g/l2010)419g/l
Compliant Systems -Water Based
• Available but rarely used for new construction
• Very temperature, humidity and ventilation sensitive (ideal: 15°C, 65%RH, good air movement)
• Ideally needs purpose-built plant
• Steel surface cleanliness crucial (weld flux, oil)
Content:
1) Photo over-view2) DFT over-view3) Why Paint Steel? Corrosion/Millscale4) Surface Preparation5) Paint types6) Paint Specification parameters including
DFT calibration7) Guides for Specifiers8) EPA9) Typical systems10) Protega products in detail
EPA - Typical Systems
Interior - Protective: 75 - 150µm Alkyd ZnP Primer/Finish(Low sheen)
ProtegaPrime MPH700 Series - (low sheen, colour range)
Notes:1) EPA compliant as ‘Corrosion Resistant Finish’ to 420gm/lt 2) Fast-track erection/sheeting programme required3) Slightly slower hardening than non-compliant alkyd ZnP primers4) ‘Industry standard’ for decades
EPA - Typical Systems
Interior - Protective: 75 - 150µm Alkyd ZnP Primer/Finish(Low sheen)
ProtegaPrime MPH800 - (low sheen, colour range)ProtegaLac ACV90 – (gloss, colour range)
Notes:1) Fast-track erection/sheeting programme required2) ‘Industry standard’ for decades
EPA – Typical SystemsExterior - Cosmetic:‘10 - 20 yrs’
75 - 100µm Epoxy ZnP Primer100 - 150µm Epoxy int’/finish50 - 60µm Polyurethane Finish225-310 µm (Full Gloss - long term)
ProtegaShield EMP700 - (zinc phosphate, recoatable)
ProtegaShield ERV(HS) - (recoatable, colour range)
ProtegaThane PLV - (Full Gloss, recoatable)
Notes:1) Intermediate - mio available but may give topcoat opacity problems2) Similar to: BS 5493 - SG1, SK2, SK3; CIRIA - E1, E2, I5
EPA - Typical Systems Exterior - Protective:‘10 - 20 yrs’
100 - 150µm Epoxy ZnP Primer100 - 120µm Epoxy int’/finish200 - 270 µm (Mid-Sheen - will chalk)
ProtegaShield EMP700 - (ZnP, recoatable, colour range)
ProtegaShield ERV(HS) - (recoatable, colour range)
Notes:1) Topcoat - mio available but not in range of colours2) Similar to: BS 5493 - SD5; CIRIA - I2, I4
EPA - Typical Systems
Interior - Protective/Cosmetic: 75 - 125µm Epoxy ZnP Primer(Semi-gloss)
ProtegaShield EPY300 - (semi-gloss, red or grey)OR
ProtegaShield SPF – (semi-gloss, colour range primer/finish)
Notes:1) EPA compliant as primer/finish to 420gm/lt 2) Slower drying and slightly more expensive than alkyd, but
overcomes long project time & coastal locations at 125um3) Similar to CIRIA - I2, I4; industry standard for decades
EPA – Typical SystemsEXTERIOR INTERIOR
‘Cos
met
ic’
‘Pr o
tec t
ive’
75 - 100µm Epoxy ZnP Primer100 - 150µm Epoxy int’/finish50 - 60µm Polyurethane Finish225-310 µm (Full Gloss - long term)
100 - 150µm Epoxy ZnP Primer100 - 120µm Epoxy int’/finish200 - 270 µm (Semi-gloss - chalking)
75 - 150µm Alkyd ZnP Primer/Finish(matt or gloss)
75 - 125µm Epoxy ZnP Primer/Finish(Semi-gloss)
OR:
As above, use higher end dft’s
AcknowledgementsWe are grateful to the following for their permission to use copyright material in this presentation:
• Elcometer Instruments (‘elcometer’ is a registered trademark)
• Hodge Clemco/Wolverhampton Abrasives• Corus Group (formerly British Steel)• Heubach• Glass Flake Ltd• Swedish Standards Institute• a variety of our fabricators, contractors and clients
Product Overview150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
PRODUCT OVERVIEW –
PC-MARKET PRODUCTS
DFT
Product Overview
ProtegaPrime
ALKYD PRIMERS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview
ProtegaPrime
MPH800alkyd zinc phosphate primer
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
45%
• non-compliant• fast dry• fast overcoating• typical metal primer• Red, Grey & tint bases• OPUS ZP is now cheaper• KEY PROPERTY: cheaper than compliant MPH700 – xylene basedDFT
Product Overview
OPUS
ZPalkyd anticorrosive primer
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
45%
• good performance at low price• non-compliant• fast dry• fast overcoating• typical metal primer• Red & Grey only at present• KEY PROPERTY: cheaper than MPH800 – white spirit basedDFT
Product Overview
ProtegaPrime
MPH700alkyd zinc phosphate primer
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
58%• compliant <420 gm/lt• compliant version of MPH800• typical metal primer• Red, Grey, White & tint bases• KEY PROPERTY: compliant <420
DFT
Product Overview
ProtegaPrime
VRPalkyd primer for TF95
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
45%
• part of high quality, high gloss system for CV and related markets• primer for TF95 (FD95)• Grey and tint bases• Excellent flow, wet edge and protection• KEY PROPERTY: designed for CV marketDFT
Product Overview
ProtegaLac
ALKYD INTERMEDIATES
& TOPCOATS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview
ProtegaLac
OCF90mod. alkyd One Coat Finish
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
55%• high gloss, 1 coat system• contains zinc phosphate• fast dry• high build• KEY PROPERTY: high gloss
DFT
Product Overview
ProtegaLac
C12mod. alkyd primer/finish
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
35%
• Eggshell finish, 1 coat system• designed for container market• non-compliant• fast dry• high build• KEY PROPERTY: cheaper than Containergard
DFT
Product Overview
ProtegaLac
Containergard®mod. alkyd primer/finish
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
53%
• Satin finish, 1 coat system• designed for container market• Compliant <420 gm/lt• fast dry• high build• KEY PROPERTY: compliant
DFT
Product Overview
ProtegaLac
OPUS VT90mod. alkyd finish
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
34%
• Gloss finish• cheap• designed as topcoat for OPUS ZP• fast dry• base form• KEY PROPERTY: cheap
DFT
Product Overview
ProtegaLac
ACV90mod. alkyd gloss finish
150um
50um
25um
75um
VS %780
gm/lt
420gm/lt
250gm/lt
VOC
41%
• Gloss finish• very fast dry • base form• KEY PROPERTY: fast dry, full gloss
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLac
AFVmod. alkyd semi-gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
47%
• Semi-gloss finish• fast dry • base form• KEY PROPERTY: semi-gloss, fast dry
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLac
ABV90mod. alkyd HB gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
42%
• High build, brush or spray• Gloss finish• fast dry • base form• KEY PROPERTY: brushable, high build
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLac
PU90urethane alkyd gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
40%
• Conventional alkyd gloss• brushable, white spirit based• Gloss finish• base form• KEY PROPERTY: white spirit based
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLac
FD95urethane alkyd gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
50%
• High performance CV/ACE market finish• excellent durability, flow, gloss• Compliant <420• base form• to be replaced by TF95, 2nd
generation version• KEY PROPERTY: performanceDFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLac
AM112, 113, 114urethane alkyd MIO
780gm/lt
420gm/lt
250gm/lt
VOC
52%
• alkyd MIO• undercoat or topcoat• Compliant <420• silver grey AM113 currently mto• KEY PROPERTY: alkyd MIO
DFT
Product Overview
ProtegaShield
EPOXY PRIMERS &
PRIMER/FINISHES
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
EPY300-1EPY372-3
Epoxy zinc phosphate primer & MIO
780gm/lt
420gm/lt
250gm/lt
VOC
54%
• EPY300 ‘standard’ epoxy primer (red & grey only)• EPY372 zinc phos/MIO version• Compliant <420 (primer/finish only)• 75um to 125um typical• fast dry• KEY PROPERTY: cheap ‘commodity’ epoxy primer
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
SPF epoxy zinc phosphate primer/finish
780gm/lt
420gm/lt
250gm/lt
VOC
60%
• Coloured epoxy ZnP• fast dry, HB, good low temp cure• 75um – 200um range• semi-gloss, will chalk• ready-made and base form• KEY PROPERTY: performance, colours
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
EMP700 compliant epoxy zinc phosphate primer
780gm/lt
420gm/lt
250gm/lt
VOC
72%
• compliant <250 as a primer• Highways Agency and RT98• Red & grey only• MIO version – see EMM800• KEY PROPERTY: <250, HA/RT98
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
EPY102 epoxy adhesion coat
780gm/lt
420gm/lt
250gm/lt
VOC
42%
• good adhesion to difficult substrates• good adhesion coat for problem floors• white primer/undercoat for galv purlins• white only• KEY PROPERTY: adhesion
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
EV710 epoxy zinc phos blast primer
780gm/lt
420gm/lt
250gm/lt
VOC
46%
•Highways Agency and RT98 spec• KEY PROPERTY: spec product
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
ES50 epoxy sealer for metal spray
780gm/lt
420gm/lt
250gm/lt
VOC
32%
• Sealer for aluminium and zinc METAL SPRAY• Highways Agency and RT98 spec• KEY PROPERTY: metal spray sealer
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaLine
TPL50epoxy pipe line coating
780gm/lt
420gm/lt
250gm/lt
VOC
55%
• Internal liner for pipelines• Approved to Transco spec• MTO only• KEY PROPERTY: Transco spec
DFT
Product Overview150um
50um
25um
75um
VS %
Tematar
TFAmodified epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
70%
• tar-free epoxy (vs. ECF036, ECT036) • high build for immersion, buried steelwork, abrasion• black only (for colours, use RM40)• mto• KEY PROPERTY: tar freeDFT
Product Overview150um
50um
25um
75um
VS %
Temacoat
RM40modified epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
65%
• tar-free epoxy • high build for immersion, buried steelwork, abrasion• colours, use TFA for black only and better immersion• mto• KEY PROPERTY: immersion, abrasion and chemical resistance
DFT
Product Overview
ProtegaShield / Coat
EPOXY INTERMEDIATES
& FINISHES
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaCoat
GPLEpoxy finish & floor coating
780gm/lt
420gm/lt
250gm/lt
VOC
50%
• chemical resistance• gloss/sheen finish• floor coating or chemically resistant finish • KEY PROPERTY: chemical resistance, floor coating
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaShield
ERV(HS)Compliant epoxy int. or finish
780gm/lt
420gm/lt
250gm/lt
VOC
70%
• compliant <250 gm/lt• intermediate build coat or finish• RT98 • KEY PROPERTY: high build, high solids
DFT
Product Overview150um
50um
25um
75um
ProtegaShield
EMM800compliant epoxy MIO
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
72%
• compliant <250 as a primer• Highways Agency• primer – see EMP700• KEY PROPERTY: compliant
DFT
Product Overview
ProtegaBond
SURFACE TOLERANT
EPOXIES
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
SURFACE TOLERANT EPOXIES:
• Developed in late 1970’s as “answer to all prayers”• first high performance coating for hand prepared steel• very high build by brush, also sprayable• tolerant of hand prepared surfaces and old conventional coatings• based on LIQUID EPOXY resins, stay TACKY until cured• can convert aged alkyd systems to high performance epoxy/PU system• heat resistant up to 150oC (used under pipe insulation)
Product Overview150um
50um
25um
75um
ProtegaBond
ST200surface tolerant epoxy aluminium primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
80%
• dull silvery, will yellow• very high solids• HA & RT98• “when in doubt, use ST200”• KEY PROPERTY: surface tolerant
DFT
Product Overview150um
50um
25um
75um
ProtegaBond
WG200surface tolerant epoxy aluminium primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
80%
• lower temp curing version of ST200 (“winter grade”) • NOT HA approved• dull silvery, will yellow• very high solids• KEY PROPERTY: lower temp curing
DFT
Product Overview150um
50um
25um
75um
ProtegaBond
WG500surface tolerant epoxy int. or finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
80%
• coloured intermediate or finish • lower temp curing version (“winter grade”)• very high solids• HA and RT98• KEY PROPERTY: coloured
DFT
Product Overview
ProtegaSeal
TWO PACK NON-
ISOCYANATE
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaSeal
EA80isocyanate-free gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
65%
• alternative to PU finish • RT98 (HA does not use epoxy acrylic)• (see also Temacryl EA50)• KEY PROPERTY: isocyanate free finish
DFT
Product Overview
ProtegaThane
TWO PACK POLYURETHANE
FINISHES
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaThane
PLVrecoatable PU gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
53%
• HA and RT98• standard PU finish• clear – special mto PLV001• KEY PROPERTY: PU finish gloss
DFT
Product Overview150um
50um
25um
75um
ProtegaThane
PLS(HS)recoatable PU semi-gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
58%
• HA and RT98• standard semi-gloss PU finish• high build• KEY PROPERTY: semi-gloss
DFT
Product Overview150um
50um
25um
75um
ProtegaThane
PDVPU gloss finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
50%
• anti-graffiti • RT98• not recoatable without abrading• KEY PROPERTY: resistant
DFT
Product Overview
ProtegaBlast
FAST DRY HOLDING & ETCH
PRIMERS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
WELDING APPROVALS:
1) HEALTH: NEIHA (North of England Industrial Health Authority) – looks at possible toxicity of fumes from welding through paint
2) WELD INTEGRITY: (Lloyds, DNV Det Norsk Veritas) – looks at whether paint affects structure/strength of the weld
Product Overview150um
50um
25um
75um
ProtegaBlast
EV110zinc phosphate epoxy blast primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
32%
• standard epoxy zinc phosphate blast primer • Lloyds welding approval• low flash, very fast dry (5 mins)• KEY PROPERTY: very fast dry
DFT
Product Overview150um
50um
25um
75um
ProtegaBlast
ET335pvb/phenolic blast primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
13%
• single pack• low flash, very fast dry (5 mins)• KEY PROPERTY: very fast dry, single pack
DFT
Product Overview150um
50um
25um
75um
ProtegaBlast
ET352pvb/phenolic blast primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
14%
• high flash version of ET335• flash point >22oC• KEY PROPERTY: high flash >22oC
DFT
Product Overview150um
50um
25um
75um
ProtegaPrime
MPH465mordant solution for galv
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
n/a%
• “T-wash”• etches fresh galv to a mottled grey• KEY PROPERTY: acid etch
DFT
Product Overview150um
50um
25um
75um
ProtegaPrime
MPH4572p zinc chromate etch primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
12%
• pvb adhesion promoter• galv, aluminium, etc.• 5 – 10um dft• KEY PROPERTY: pvb etch
DFT
Product Overview150um
50um
25um
75um
ProtegaBlast
ET330-Wwater borne blast primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
44%
• water borne option for ET335• single pack• very low VOC’s• red & grey• suitable for automatic spray• KEY PROPERTY: low VOC
DFT
Product Overview
ProtegaZinc
ZINC PRIMERS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
Note: “Zinc-rich”:
• previously meant >90% zinc by wt of dry film (BS4653 Type 3 and BS5493)
• last few years has meant >80% zinc by wt in dry film in line with ISO 12944
DFT
Product Overview150um
50um
25um
75um
Temazinc
99UKzinc rich epoxy primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
55%
• conforms to ISO 12944 zinc levels• ‘standard’ zinc primer• KEY PROPERTY: zinc epoxy
DFT
Product Overview150um
50um
25um
75um
Temasil
90zinc silicate primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
51%
• ethyl silicate zinc rich primer• mainly offshore related• high temp up to 480oC• KEY PROPERTY: zinc silicate
DFT
Product Overview150um
50um
25um
75um
Temazinc
EEsingle pack zinc primer
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
55%
• single pack zinc primer• high solids• used for touch-up of zinc primers• KEY PROPERTY: one pack zinc
DFT
Product Overview
Protega
PHYSICALLY DRYING SINGLE PACK COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaChlor
HBVchlor rubber high build
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
44%
• intermediate or finish• single pack• chem resistant (not solvent resistant)• KEY PROPERTY: chlor rubber
DFT
Product Overview
ProtegaTar
BITUMINOUS & TAR BASED COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
Note:‘pitch’, ‘coal tar’, ‘bitumen’, ‘tar’
all tend to be used interchangeably, and are often classed as simply “bituminous”.
DFT
Product Overview150um
50um
25um
75um
ProtegaTar
BTB136single pack bituminous coating
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
52%
• high build: 100 – 300um per ct• single pack bituminous for site use• RT98 approved for bridge undersides• KEY PROPERTY: single pack bituminous
DFT
Product Overview150um
50um
25um
75um
ProtegaTar
ECT036coal tar epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
70%
• traditionally used for immersed and buried structures, pipelines, jetty legs, etc.• high build (up to 400um, lower dft preferred)• tar increasingly avoided for H&S• KEY PROPERTY: coal tar epoxyDFT
Product Overview150um
50um
25um
75um
ProtegaTar
ECF036isocyanate coal tar epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
66%
• faster drying version of CTE for tidal areas, lower temps, etc.• high build 1 coat system (up to 500um, 1 x 400um typical)• tar increasingly avoided for H&S• KEY PROPERTY: isocyanate coal tarDFT
Product Overview
ProtegaLac
HEAT RESISTING COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaLac
HRA150bright aluminium finish
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
47%
• heat resistant to 150oC• used as general purpose bright aluminium finish• does not require heat to cure• KEY PROPERTY: aluminium finish
DFT
Product Overview
ProtegaClad
CLADDING MAINTENANCE
COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaClene
‘C’biodegradable degreasing agent
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
n/a%
• use concentrated or diluted• general purpose degreaser/cleaner• specified as part of ProtegaClad systems• KEY PROPERTY: cleaner
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
GCS-Wepoxy sealer/barrier coat
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
45%
• water borne• part of ProtegaClad system• primer/sealer/barrier/adhesion coat for ‘difficult’ surfaces - bitumen, graffiti, porous surfaces (e.g. plaster), non-porous surfaces (e.g. ceramic tiles)• KEY PROPERTY: sealer/barrier for difficult surfaces
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
Bonding Coatepoxy primer/bonding coat
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
30%
• primer for ProtegaClad system (where required)• KEY PROPERTY: ProtegaClad primer• PHASING OUT IN 2007
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
50high performance cladding topcoat
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
58%
• 2 pack PU semi-gloss topcoat• specially formulated for cladding• may or may not need a primer• KEY PROPERTY: cladding topcoat
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
M50metallic cladding topcoat
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
42%
• metallic version of ProtegaClad 50• RAL9006 ex stock, others mto• KEY PROPERTY: metallic cladding topcoat• PHASING OUT IN 2007
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
LJFCladding Lap Joint Filler
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
99%
• gunnable filler for joints in cladding• overcoatable with CEP• KEY PROPERTY: cladding joint filler
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
CEPCladding Cut Edge Protection
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
99%
• elastomeric narrow gap filler and primer/finish for cladding (larger gaps – use LJF)• overcoatable with ProtegaClad 50 for colour blending/dirt shedding• KEY PROPERTY: cladding elastomeric sealer
DFT
Product Overview150um
50um
25um
75um
ProtegaClad
PVone pack cladding topcoat
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
36%
• cheap cladding coating• low build, high solvent• far inferior to ProtegaClad 50• KEY PROPERTY: economic cladding topcoat• PHASING OUT IN 2007
DFT
Product Overview
ProtegaClad
INTUMESCENT COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
ProtegaFire
S168intumescent coating for steel
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
70%
• water borne fire resistance coating for steelwork• 30, 60, 90 mins for beams & columns• KEY PROPERTY: intumescent
DFT
Product Overview150um
50um
25um
75um
ProtegaFire
S167intumescent coating for steel
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
70%
• water borne fire resistance coating for steelwork• 30, 60, 90 mins for hollow sections• covers areas S168 cannot• KEY PROPERTY: intumescent –hollow sections
DFT
Product Overview
ProtegaFloor
FLOOR COATINGS
150um
50um
25um
75um
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
DFT
Product Overview150um
50um
25um
75um
OPUS
FC50single pack floor paint
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
42%
• economic floor coating• urethane alkyd• fast drying (3* to 16 h)• red & grey• KEY PROPERTY: cheap floor paint
DFT
Product Overview150um
50um
25um
75um
ProtegaFloor
EEFsingle pack floor paint
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
43%
• conventional coating• epoxy ester• red & grey, tint bases• OPUS FC50 cheaper but not in base form (yet)• KEY PROPERTY: floor paint
DFT
Product Overview150um
50um
25um
75um
VS %
ProtegaCoat
GPLEpoxy finish & floor coating
780gm/lt
420gm/lt
250gm/lt
VOC
50%
• chemical resistance• gloss/sheen finish• floor coating or chemically resistant finish • KEY PROPERTY: chemical resistance, floor coating
DFT
Product Overview150um
50um
25um
75um
ProtegaCoat
WBH-Wwater borne epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
37%
• epoxy floor coating• general purpose epoxy intermediate or topcoat• low odour, low VOC’s• red & grey• KEY PROPERTY: water borne epoxyDFT
Product Overview150um
50um
25um
75um
Temafloor
210solvent free epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
100%
• floor primer/sealer• clear• used as standard in UK for years• can be used as clear screed topcoat• Temafloor 400 cheaper and may replace• KEY PROPERTY: solvent free epoxy sealer for floorsDFT
Product Overview150um
50um
25um
75um
Temafloor
400solvent free epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
100%
• same as Temafloor 210 but ~20% cheaper• slightly less tough and less chem’resistant than 210, but in practice probably no difference• KEY PROPERTY: cheaper than 210
DFT
Product Overview150um
50um
25um
75um
Temafloor
P300solvent free epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
100%
• high build ~300um dft• for heavy wear and chemical resistance• concrete needs blasting or similar and priming with 210/400• mix with filler to make self-leveller Temafloor 3000 (2-3mm)• KEY PROPERTY: hard wearingDFT
Product Overview150um
50um
25um
75um
Temafloor
3000self levelling epoxy
780gm/lt
420gm/lt
250gm/lt
VOC
VS %
100%
• made by mixing Temafloor P300 with ProtegaFloor 2000 filler (sand)• 2 to 3mm typical dft• very heavy wear and chemical spillage areas• KEY PROPERTY: very hard wearing
DFT
Product Overview150um
50um
25um
75um
ProtegaFloor
AGGREGATES780
gm/lt
420gm/lt
250gm/lt
VOC
VS %
100%
• No1 – fine/medium bauxite, anti-slip• No2 – coarse bauxite, anti-slip• 2000 – mix with 210/400 to make ‘filled primer’ or with P300 to make self-leveller• KEY PROPERTY: aggregates
DFT