a reliable coatings supplier protective - osaka...

A Rel iable Coatings Supplier PROTECTIVE

Protective ｜ Flooring ｜ Application

Contents

03 About us

Machinery

07 Construction machinery

08 Port Machinery

08 Complete Equipment

09 Coating Application Services

Petrochemical

11 Pipelines

12 Storage Tanks

Power Generation

14 Steel Structure

15 Desulfurization

15 Pipelines

Infrastructure

17 Steel Structures

17 Concrete

Marine

19 Vessel

19 Offshore Installation

Special Coatings

21 High temperature jet flow paint

21 SG-JD High-Temperature

21 Hight Temperature Marking Paint

22 High Solid Paint

22 Waterborne Coatings

23 Primer-top Syncretic Paint

24 Common Paint Defects

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(2300°C)

Oxygen-Proof Paint (800~1250°C)

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Osaka Paint, More Than OutstandingOver ten years of accumulation, Osaka Paint has been a trusted partner of many clients. The trust is earned by Osaka Paint’s leading level of technology, the high-performance products, the fine service and the high cost-effective. And most of all we always work with our clients, as a most professional protective coatings consultant, to provide the total solutions. Not just the outstanding products. Osaka Paint is more specialized, more stable, and more reliable.

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About UsAfter more than twenty years of the experience of

manufacturing and developing coatings, Osaka

Paint has been a well known protective coatings

manufacture in China. Our professional experience

of coatings and services ensures that we are able to

provide the whole solution of coatings and application

to our clients. Since 2004, Osaka Paint has been rated

AAA-level by Jiangsu Fareast Credit Rating Company.

Osaka Paint has always focused on the research

and breakthrough of protective coatings, and

accumulated the pioneering technology and variety

products. We own two China Invention Patents:“900-

1200°C heat resistant paint”, which broke the barrier

of 650°C heat resistant limitation, and innovated the

pioneering 1200°C heat resistant color paint; “max

300 times of alternating cooling and heating600°C

heat resistant paint” which not just improved the

working life of heat resistant paint, but also provides a

solution to steel factories, the properties of the paint

has surpassed most of the heat and oxide resistant

paint on the market.

Osaka Paint always concentrates on customers

first. In order to ensure that our clients get the best

coatings performance, from solution design, quality

of product to after service, each step is supervised by

our professional technical staffs.

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Found in 1990s, JiangYin Osaka Paint Co.,Ltd. is located in

Yangtze River Delta. Company is based on all kinds of heavy

duty anti-corrosive paints, striving to develop featured products

and high technology products, such as various machinery

coatings, floor coatings, port coatings and cover a wide range

of applications from oil and gas to power generation and light

industry, more than 400 kinds of products totally.

Our company now has 160 staff members, and more than 35%

of employees have bachelor degree or above. Osaka paints’

products mainly include solvent-free paint, waterborne paint,

fluorocarbon coating, epoxy & polyurethane paint, polysiloxane

coating, acrylic & alkyd paint, highly chlorinated paint, modified

rubber coating, etc., and other special paints: high temperature

resistance paint(1200°C), oxide skin resistance paint used on

hot rolled steel, resistance to 98% concentrated sulfuric acid,

self-cleaning paint, sediment incrustation resistance paint used

in water pipes, oil tank antistatic coating etc.. The products

mainly in industrial anticorrosion and special protection are mostly

targeted at domestic market, and some products were exported

to Southeast Asia and Africa. Main application fields of products

are petrochemical industry, steel structures, electric power,

construction machinery, space industry, military Industry, ship,

vehicle, plastic and electronic products, constructions and large-

scale projects at home or abroad.

Osaka Paint always adheres to “Focus on market, Customers

supreme” as the purpose, constantly bring in numbers of

professionals, and speed up our steps to further objective. Since

the establishment, Osaka Paint has obtained an outstanding

achievement. In petrochemical industry, our coatings are applied

in various ethylene projects, oil refining projects, gas pipeline and

oil tank projects, such as SINOPEC Hainan Yangpu(gasoline,

aviation kerosene) tank and supporting pipeline project,

Kazakhstan Atyrau petroleum refinery aromatics project, Tianjin

crude oil reservoir project, Wuhan Petrochemical 8 million tons

refinery renovation project, Iraq Ahdaboil pipeline project, Hainan

Yisheng Petrochemical PTA project, Beihai crude oil commercial

reservoir project, Rizhao crude oil commercial reservoir and

pipeline project, Fujian Tenglong aromatic heater project, Tianjin

Petrochemical1m tonne/year petrochemical integrated project,

Xinjiang Tahe Heavy crude oil reforming project, SINOPEC

Maoming 12 million tons oil refinery expansion project, Sinochem

Gree pipeline anti-corrosion project, SINOPEC Zhenhai Lanshan

crude oil commercial reservoir project, SINOPEC Pipeline Storage

& Transportation Company Baishawan crude oil commercial

reservoir project, Daishan oil national strategic reservoir project,

CNPC Pipeline Engineering Company Mozambique Beira refined

oil depot project, and CNPC Sudan Minisity of Energy & Mining

Sudanese Petroleum Corporation oil tanks project. In metallurgy

industry, our coatings are approved by Shanghai Baosteel,

Nanjing steel, Ansteel, Laigang Steel and other domestic famous

steel groups. Our coatings also have great performances in

power generation industry, especially the heavy duty paints for

flue gas desulphurization have been served many major power

plants in China, clients include Shandong Zouxian Power Plant,

China Western Power Industrial Company, Yangzhou Second

Power Company, and China Guodian Hengshi Power Plant. In

bridge anticorrosion field, our coatings have protected Chongqing

Chaotianmen Yangtze River Bridge, Nanjing No.3 Yangtze River

Bridge, China Railway 13th Bureau Ningbo Bridge, Guangzhou

Foshan Pingsheng Bridge, Shantou Bay Bridge and so on.

Resistance to 98% concentrated sulfuric acid paint can

withstand in 98% concentrated sulfuric acid or hot concentrated

hydrochloric acid, also fill in a gap in domestic paint industry, and

bring great convenience to lots of customers. National Patent

with independent intellectual property rights of OSAKA PAINT -

“High Temperature Resistance Paint 900-1200°C” have broken

the limited temperature of domestic high temperature paint

- 650°C, created a color paint precedent at 1200°C and been

generally approved in several tests organized by aeronautical and

astronautical research institutes. In addition, High Temperature

Resistance Paint 600°C can withstand thermal cycling test

up to300 times, significantly increase the service life of high

temperature coating, and reached the international advanced

level. Furthermore, our oxide skin resistance paint have rewritten

the history that only abroad paints could be used to avoid oxide

skin in home steel mills. The performances of this product reach

or exceed those abroad similar paints.

Other featured and new technical products include below: IR

stealth coating, super weatherability coating, super thickness

coating, super anticorrosive coating, wave absorbing energy save

paint etc..

1. One of our inspection equipments: gas chromatograph

2. Our clean and tidy production workshop

3. Our customized ERP system tracks every production step

4. Raw material storehouse under our strict management

5. The patent Certificate of High-temperature Oxyen-Proof Paint (800-1250°C)

6. The patent Certificate of High-temperature Paint (900-1200°C) aka ceramic paint

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MachineryMachineries are often exposed to various corrosive environments (C1-C5 ISO12944), include port machinery, construction machinery, metallurgical machinery and complete equipment.

Lots of well known port machinery and crane manufacturers have chosen our coatings and services, from Dangcheng Port to Dalian Port, along with the Chinese long coastline Osaka Paint has provided over 30 large ports with coating protection to avoid the corrosion of marine climate.

Our clients include Manitowoc Cranes(China), ZPMC and so on.

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Typical coating system for construction machinery (1):

Primer ZIEP212 Epoxy Zinc-Rich Primer 80um

Intermediate EPM321 M.I.O Epoxy Intermediate Paint 160um

Finish PU413 Aliphatic Polyurethane Finish 80um

This coating system is applicable for seaside and the other serious

corrosive environments, the anticorrosion life could be 15 years,

which saves on the cost of recoating and shut-down maintenance.

Primer: The coating film contains a lot of high-quality zinc, which

has excellent rust resistance and cathodic protection.

Intermediate: The scaly micaceous iron oxide in the film, could

form the scale-like overlapping structures and maze effect, to

protect base materials from corrosive media.

Finish: Aliphatic polyurethane paint has great gloss and color

retention performance, anti chalking, non-yellowing, excellent oil

and solvent resistance, meanwhile distinguished performance on

recoating.

Typical coating system for construction machinery (2):

Primer EPP306 Epoxy Anticorrosive Primer 80um


It applies to the C3-4* environment of ISO 12944 (city and industrial

atmosphere, medium sulfur dioxide pollution, and low salinity coastal

area), and could last for 5-15 years.

Primer: Formed by epoxy resin and scale-like high performance anti

corrosion materials, has good corrosion resistance and shielding effect.

Finish: Aliphatic polyurethane paint has great gloss and color

retention performance, excellent oil and solvent resistance.

Construction machineryConstruction machinery includes aerial platform, tower crane, excavator, earth-moving machinery, compactor,

crane and pile driver. Osaka Paint provides most construction machineries the international classical coating

system, meanwhile the customized coating systems and solutions are also available, which will be according to

the protection life, maintenance schedule and construction technology of each construction machinery. Please

contact our sales person for more information.

*Note: C3-4 is a grade of service life of paints in SO12944-5 standard.

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Port MachineryPort machinery usually includes portal crane, bridge crane, loading equipment

and port warehouse. The operation environment of most of the port

machineries in China is “C4 - C5”environment of ISO12944 (coastal corrosion

environment, serious corrosion environment) . For the steel structures in the

splash zone, the applicable coatings should have good water resistance,

strong adhesion, good wetting-redrying and mechanical friction resistance.

Usually the anticorrosion life of port machinery requires over 15 years, because

the cost of downtime to repair is very expensive. Osaka Paint has served

ZMPC, DHI-DCW and other port Machinery companies for many years, and

according to the experience of the actual projects, we could supply the coating

system that has over 20 years anticorrosion life, for port, coastal zone and

offshore.

Typical coating system for port machinery:




Its anticorrosion life could be over 15 years even in the harsh corrosive environ-

ment like seaside.

Primer: The coating film contains a lot of high-quality zinc, which has excellent

rust resistance and cathodic protection.

Intermediate: Formed by epoxy resin and scale-like high performance anti

corrosion materials, has good corrosion resistance and shielding effect.

Finish: Aliphatic polyurethane paint has great gloss and color retention

performance, anti chalking, non-yellowing, excellent oil and solvent resistance,

meanwhile distinguished performance on recoating.

Complete EquipmentTwo of the world’s three metallurgical equipment manufacturers, Danieli and

Siemag have chosen the products of Osaka Paint for the protecting and

decorating their equipments. Meanwhile Osaka Paint supplies the anticorrosive

solutions to Grenzebach(GmbH) and Baoling Machinery as well.

We also have two National Invention Patents of high temperature paints, that

could guarantee the reliable protection for high temperature resistant units.

Typical coating system for complete equipment:

Primer TR Heat-Resistant Primer Series 60um

Finish TR Heat-Resistant Finish Series 60um

It’s applicable to the 200°C-600°C temperature resistance requirement.

Typical coating system for outdoors:



It applies to the C3 environment of ISO 12944 (city and industrial atmosphere,

medium sulfur dioxide pollution).

Primer: Formed by epoxy resin and scale-like high performance anti corrosion

materials, has good corrosion resistance and shielding effect.

Finish: Various colors are available, and it could be customized according to

ROSH standards or any other environmental standards customer specified.

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Coating Application ServicesThe performance of coating depends on the application a lot. The quality of coating is important, but without the

professional application, which not just causes the defects of coating film, but also increases the waste and cost

of coating. Hence, besides the high quality paint, we also provide the professional coating application services

to machinery customer, truly offer a full range of solution for customers.

Osaka Paint owns Jiangsu Anticorrosion Construction Company Jiangyin Branch, which has the grade 2

anticorrosion construction certificate of Jiangsu province. We could undertake all kinds of coating application for

machinery, floor and building. The highly experienced and certificated teams of our company, with the our quality

paint and strict application quality control, which guarantees a better performance.

Meanwhile, using coating application line to do the surface treatment and coating application for machinery units

(such as tower crane, elevator, mobile crane, crawler crane, pump truck), that is one of our core business.

Concentrate Feeding

Paints are pumped to operation

stations from tanks directly.

Meanwhile aircoat electrostatic

spray gun and twin control mixing

equipment guarantee no reworks or

rejects due to off-ratio spraying and

no mixed material left unused.

Coating Application Line

Using coating application line to do

the surface treatment and coating

application for machinery units, and

adjusting the standard application

procedure according to the

differences of customers’ production

lines. For more information please

contact us.

Recommending High Solid Paint,

Saving Money and Less Pollution

Recommend our high solid paints,

which needs much less solvent, has

low content of VOC. Compare to

conventional solvent-borne paints,

they are more environment friendly

and cost less on solvent.

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PetrochemicalThe environment of oil and gas industry could exacerbate corrosion, causes a terrible corrosion loss. Osaka Paint has developed a full range of heavy duty anti corrosion products to resistant all kinds of corrosion.

Osaka Paint combines own advantages and the most cutting-edge expertise for providing the reliable and high cost effective coating solutions to global oil and gas clients. Our services always cover the whole process of applying new coatings, execution and maintainance. Over the past decade, Osaka Paint has provided corrosion control services to more than 100 giant petrochemical projects, customer includes SINOPEC, CNPC and CNOOC.

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PipelinesPipelines are usually underground, operate in the severe environmental conditions of water and soil (Im3 ISO12944).

Coatings for oil pipelines: In addition to coatings for standard operating conditions, Osaka Paint has developed special products for pipelines operating at high temperatures up to 600°C, steel requiring low application temperature cure and aggressive environments such as sour media, subkha and water reinjection.Gas pipelines: Coatings are designed to not just protect the external surfaces of gas pipelines but also improve internal flow efficiency, and are able to meet various requirements of anticorrosion in different environments. Water pipelines: Coatings are developed to protect the internal and external surfaces of water pipelines for transporting sea water, raw water, sewage and water-based slurries. Coatings could also seal cement mortar lined pipe to maintain drinking water purity.Refined product pipelines: to protect both the internal and external surfaces of pipelines carrying refined product including aviation fuel, liquefied petroleum gas (LPG), petrol, kerosene, diesel oil and fuel oils.Mining materials transportation pipelines: Protecting the internal surfaces of pipelines from the corrosion of slurries, reducing the roughness of the internal surfaces of pipelines to improve internal flow efficiency.

Typical coating system for the external surfaces of pipelines:

Primer EPSP401 Solvent-Free Epoxy Anticorrosive Paint 300um

Intermediate EPSP401 Solvent-Free Epoxy Anticorrosive Paint 300um

Finish EPSP401 Solvent-Free Epoxy Anticorrosive Paint 300um

It’s designed to protect the pipelines underground, avoid the corrosion by moisture and germ in mud. It’s also suitable for protecting the pipelines in sea, and the designed film thickness is 2000um.

Distinguishing features:1. EPSP401 is a solvent free epoxy paint, with no VOC and a great

application ability, the thickness of one time film forming could be 600um.

2. The shrinkage of solvent free paints is extremely low during the curing process, therefore these products have lower internal force, better edge coverage and more resistance to crack.

3. Apart from the great ability of anti corrosion on new steel structure, solvent free paints are also convenient for maintenance, easy to be applied after removing the loose rusts, oxide and grease on steel surface.

4. Suitable for underground oil and gas pipelines, resistant to various corrosion medium, high solid, zero VOC.

5. Strong penetration and corrosion resistance, resist water, oxygen, acid and other corrosive medium effectively.

Typical coating system for the internal surfaces of pipelines:

EPSP405 Solvent-Free Antidrag Anticorrosive Paint 80um

For the internal surfaces of pipelines soaked and scoured by gas or liquid.

Distinguishing features:1. EPSP405 Solvent-Free Antidrag Anticorrosive Paint is two

comps and thick paste type, suitable as prime or finish, with no VOC and a great application ability, the thickness of one time film forming could be 600um.

2. Protecting the internal surfaces of pipelines from the corrosion, reducing the roughness of the internal surfaces of pipelines to improve internal flow efficiency. It’s compatible with the cathodic protection system of steel structure.

3. Apart from the great ability of anti corrosion on new steel structure, solvent free paints are also convenient for maintenance, easy to be applied after removing the loose rusts, oxide and grease on steel surface.

4. The anticorrosion life lasts longer.5. Suitable for both metal and non metal materials, great tolerance

to various corrosion medium, and multiple ways to be applied.6. Improving internal flow efficiency by 6%.7. Strong penetration and corrosion resistance, resist water,

oxygen, acid and other corrosive medium effectively.

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Recommended coating system for the external surfaces of

storage tanks:




Facilities are often corroded by industry waste gas, marine salt

mist or seawater. The surfaces could reach 60°C under direct

sunlight and strong UV rays, meanwhile be blasted by high winds

mixed with gravel.

Distinguishing features:

1. Suitable for the storage tank of crude, semi-finished oil and

refinery oil

2. 15 years service life in C5* environment(ISO12944)

3. Easy to be reapplied and maintained

4. Meet the relevant environmental regulations and qualified by

SGS testing.

Electrostatic conducting coating system for the internal

surfaces of storage tanks:

Primer ZIEP213 Inorganic Zinc-Rich Primer 80um

Finish EPSP393 Epoxy Antistatic and Oil-Resistant Paint 200um

Protect the internal surfaces of tanks from oil, water, acid, alkali,

salt, oxygen, steam and hydrogen sulfide.


1. Suitable for the storage tank of crude, semi-finished oil and

refinery oil, high solid and low VOC.

2. Easy to be applied, could be rolled, brushed and sprayed.

3. Various colors are available.

4. Great ability of anticorrosion and conductivity, fast dry, oil

resistance

5. Composite conductive mica powder is used in finish, and

the resistivity of the surface of coatings film is 108-1011Ω. The

antistatic ability lasts long, which keeps the oil safe.

Storage TanksThe internal surface of oil or gas storage tanks often deal with a variety of corrosion mediums, such as crude,

semi-finished oil, refinery oil and solvent; meanwhile the external surfaces face UV rays, industry chemical

surroundings and even marine corrosion.

Dry storage can be a simple shelter or more sophisticated silos of concrete, according to the user situation.

Dry storage is challenged by abrasion and smooth flow. In addition there may be chemical corrosion depending

upon the moisture content of the material being stored.

Oil and gas storage is more often and more sophisticated, especially it’s always in the marine atmospheric and

chemical atmospheric environment. The design of coatings system is various, depending upon storage medium

it might need be anti static or chemical corrosion proof.

During the effective protection period of coatings, if coatings failed, could cause both huge economic damage

and safety concerns. Osaka Paint is focused on tailoring solutions inside and outside the tanks in order to

protect facilities longer and better.

*Note: C5 is a grade of service life of paints in SO12944-5 standard.

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Power GenerationUsually power plants are located in serious industrial corrosion and marine corrosion environment (ISO 12944 C5I-M), meanwhile the consumption of conventional hydrocarbon fuels (coal and oil combustion) produces more sulfur and nitrogen oxides, whcih could also corrosive the equipments, therefore power plant requires high quality protective coatings.

In addition, power plant often needs the coating with special requirements, such as: fuel and gas erosion, chemical corrosion, flue gas desulfurization, high temperature corrosion, fuel and chemicals storage and so on.

Osaka Paint provides a full range of coating protection scheme, covering all parts of the power industry, including triditional power plant, hydropower plant, wind power plant, solar energy plant, bio-power plant and so on.

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The coating system for ordinary outdoor steel structures:





With Zinc-Rich Primer and more than 320um total coatings film

thickness, the effective anticorrosion life could last more than 15

years.

The coating system for high temperature equipments:

Primer ZIEP213 Inorganic Zinc-Rich Primer 80um

Finish TR Heat-Resistant Finish Series 80um


Osaka Paint’s high temperature coatings not just enhance

the scratch resistance ability of coating film, but also increase

the anticorrosion life of high temperature equipments, and

strengthen antioxidant effect. This coating system resistants to

temperature≥400°C, and its anticorrosion life≥10 years.

The coating system for the inner surface of fuel tank:

Primer Zinc-Rich Primer Series 60um

Finish EPSP 394 Tank Coating of Epoxy Phenolic Resin 200um


1. The focal point of coating system design of the inner surface

of fuel tank is anticorrosion and antistatic effect, and good

antistatic effect could steady the working life of fuel tank,

therefore increase the safety of fuel tank.

2. The operational life of this coating system is ≥5 years.

3. Easy to be applied, various application methods suitable, e.g.

roller, brush or spray.

4. There are a wide range of colours available, meanwhile applicable

on different substrates, such as metal, PVC,PP and ABS.

Steel StructureThe steel structures of power plant includes the ordinary steel structures, the high temperature equipments

(furnace, turbine) and other steel tanks. Power plant often locates in C5I-M ISO12944 environment.

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DesulfurizationAccording to the different corrosive mediums of FGD equipments, Osaka Paint

uses imported raw materials, developed a series of SPE glass flake paints,

which are typically used for the inner surface of FGD equipment. They could

efficiently decrease the emissions of sulphur and nitrogen oxides, extend the

operational life of FGD equipment, hence reduce the possible maintenance

cost and time of FGD system.

Our clients: Beijing Jingneng Thermal Power, Shandong Laicheng Power Plant,

Shandong Feixian Power Plant, Shandong Zhouxian Power Plant, Shanxi

Taiyuan Thermal Power, Lanzhou Xigu Power Plant, Zibo Baiyanghe Power

Plant and so on.

Above power plants used Osaka Paint’s SPE series anticorrosion glass flake

paints, and their FGD systems are still in good condition after five years in

normal use.

Typical coating system for FGD system:

Layer 1 SPE 903-P Abrasive and Seepage Resistant Vinyl Ester primer

Layer 2 SPE 903-M Abrasive and Seepage Resistant Glass Flake Vinyl Ester

Layer 3 SPE 903-M Abrasive and Seepage Resistant Vinyl Ester Finish

Total Thickness: 1.8~2mm

Operation Temperature: Max 180°C

The different FGD systems and different anti corrosion locations requirement

different coating systems, please consult our company for more details.

PipelinesThe pipeline in power plant usually locates below the surface, hence under

the corrosion of water and soil (Im1-3 ISO12944). Osaka Paint offers a variety

of targeted coating system solutions for pipeline, concrete gate and other

different underground structures.

Typical coating system for external wall of pipe (Im3):

Layer Coal-Tar Epoxy Anticorrosive Paint + Glass-Fabric 800um

Typical coating system for internal wall of pipe:

Primer Zinc-Rich Primer Series 60um

Finish Solvent-Free Epoxy Paint Series 200um

Typical coating system forconcrete ditch:

Primer SPE 903-P Abrasive and Seepage Resistant Vinyl Ester primer 80um

IntermediateSPE 903-M Abrasive and Seepage Resistant Glass Flake

Vinyl Ester + Glass-Fabric400um

Finish SPE 903-M Abrasive and Seepage ResistantVinyl Ester Finish 80um

The runny liquid in concrete ditches of power plant is gypsum slurry, which

could corrode and flush the concrete. The above coating system could last

more than 30 years.

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InfrastructureInfrastructure is directly under exposure of daily corrosion, which includes: Sizable Steel structures and Concrete buildings, Bridges, Airports, Hydraulic Engineerings, Sewage Plants, Public Facilities, etc.

With its extensive experiences in infrastructure coatings, Osaka Paint has developed a string of advanced products such as: Thermal Emission Cooling coatings, New Nano Inorganic Siloxane coatings, Easy Cleaning coatings and Surface Tolerant coatings etc, and our products has been successfully applied in use of variety well-announced projects such as JiangYin Yangtze River Bridge, Huanghua Airport in Hunan, and Shanghai 2010 Expo, etc.

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Steel StructuresSome components of the steel structures often easily re-rust after a short period

time of usage, which will affectively decrease the life cycle of the equipments,

without fixing promptly, it might even leads to quality or safety accidents. And now

recasting deals require a feature with plant construction and fast curing.

The steel structures of buildings and bridges are located in different anti-corrosion

environment. From countrysides and light-polluted cities (corrosion level at C2) to

High-humid corrosive industrial parks and High-salt marine environment (corrosion

level at C5). Osaka Paint will provide an efficient and reasonable coating proposal

according to your every single requirement.

Classic outdoor steel structure solution:



At Level C3, Anti-Corrosion expectancy is up to 10 Year.

Durable outdoor steel structure solution (last 30-50 years):





Nano Inorganic Siloxane coating is a high performance, two-component, high-solid

content, inorganic mixed topcoat, It applies to every current VOC regulations and it

does not contain Isocyanate. It shows significant better quality comparing to classic

Polyurethane topcoat, Its gloss and color last much longer. Nano Inorganic Siloxane

coating also presents a high-hydrophobic quality that functioning a finite amount of

self-cleaning effect.

ConcreteConcretes expose to all kinds of surroundings, therefore according to these different

corrosion environment ( C1-C5, Im1-3, ISO12944 ), Osaka Paint will be providing

corresponding solutions to match with the coating parts and its corrosion level.

Concrete corrosion is a rather complicated and inhomogeneous reaction process,

that is when a chemical reaction is formatting between concrete and surrounding

mediums, corrosion will be produced ( Exposure to acid causes chemical reaction,

strongly with Inorganic Acid. In most cases it causes slow deterioration. ) Steel in

concrete is liable to electrochemical corrosion. Carbon dioxide, freeze-thaw cycles,

chemicals are the main corrosion factors of concrete, also various salt solutions can

infiltrate through porous concrete.

Regular Concrete Anti-Corrosion Solution (C4):

Primer EPP 314 Epoxy Sealer PrimerTotal Thickness:

1~3mmIntermediate EPM333 Epoxy Resin High-Build Intermediate Paint

Finish Weather Resistance Concrete Finish


1. Epoxy Sealer Primer: With its own compactness coating, it can affectively shield

out from corrosive substances.

2. Epoxy Resin High-Build Intermediate Paint: With its own corrosion factor

resisting thick-film, shaping up a complex path that can prevent infiltration from

corrosive substances

3. Weather Resistance Concrete: Excellent hydrophobic effect which can avoid the

erosion from hazardous substances such as water, chloride and sulphates.

4. Good resistance to ultraviolet, frost, heat, acids and alkali and mechanical wear,

plus a fine self-cleaning effect.

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MarineOsaka Paint has a wide range of paints suitable for offshore installations to deal with different oceanic corrosion challenges.

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VesselUnderwater Hull: Soaked in water, around with electrochemical corrosion and

flushing. Osaka Paint has a broad range of alkalic-resistance products that

offer prevention from fouling and marine growth immigration.

Waterline: the most corrosive part on a vessel, paint must has good abilities of

humid-dry cycling resistance, abrasion resistance and impact resistance.

Decks and Topsides: need a tough coating system to protect them from

corrosion, abrasion and sunlight degradation. Meanwhile deck coatings need

to be skid-proof and abrasion resistant.

Liquid Tanks: include ballast tank, fuel tank, water tank and lube oil tank. Each

kind needs its own coating system.

Regular Deck Coating System:

Primer Deck Universal Primer 120um

Intermediate Skid-Proof Deck Intermediate Paint (Roller) 1~3um

Finish High Durability Deck Finish 60um

Long-lasting anti-corrosion, in C5 (ISO12944), its service life is 3~5 years, easy

to be recoated and maintained. The finish has good abilities of color retention,

chalking resistance and skid resistance.

Offshore InstallationAntifouling: FPSO operate in static conditions,and fouling not only reduces

the lifetime of underwater protective coatings, but also obstructs underwater

inspection and reduces the payload of the floating unit.

Crude oil tanks: Crude oil abstracted from offshore oil fields contains water,

acid and other corrosive chemicals. In addition the oil may be very hot when

pumped into the crude oil tank. The coatings should handle both chemicals

and high temperatures to guarantee continuous production of the FPSO, and

to avoid interruptions caused by coating failures.

Temperature management: The pipes and valves of FPU work at extreme

temperatures, Cold splash will cool steel down to -190ºC, while some pipes

and valves work at 600ºC. It’s a crucial challenge to coatings in protecting

structural integrity and functionality.

Osaka Paint Has developed a series applicable coatings for offshore

Installation, e.g.:

Surface tolerant coatings, epoxy primer with rust, and high temperature

coatings (from 200°C to 1200°C)


1. Pull-Off Adhesion is more than 20MPa, which ensures the coatings could

strongly attached to the substrate in sea.

2. Long term salt-resistant and toughness ability, high build low VOC coatings,

great for offshore installations.

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Years of accumulation, comprehensive technology, broader product lines,

more diversified solutions, application and field service quick and easy,

a rigorous selection of high quality products, more environmental and

functional coatings available, more professional technology to provide our

clients with a higher cost-effective service.

en.osakapaint.com/floor

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Special Coatings

High Temperature Marking PaintIn order to avoid steel mixing incidents,

the surface of continuous castings

and roll steel is often need to be

marked even still hot from oven.

Long-term operating high-temp

furnaces and engines that are under

high temperature also need to apply

high temperature marking paint for

protection. Our newly developed

high temperature marking paint has

excellent heat resistance ( max to

800°C ) and it’s non-burning, non-

smoke. It can be directly sprayed on

continuous casting, roll steel and hot

rolled coil. With its good adhesion, it

can effectively eliminate the possibilities

of steel mixing incident due to the

illegibility marks. Also it features

many good qualities of constructing

convenience, non-toxic, zero organic

solvent, and zero fire hazards.

High temperature jet flow paint (2300°C)Combining the technologies of Organic Silicon coating

and Inorganic high temperature resistance coating,

it cures at room temperature but has extreme high

temperature resistance. The coating film can withstand

50 times of 500ms in the temperature of 1400°C, and

also has zero quality issue in 1270°C environment for 8

hours. (This product has been used by Henan Wuyang

Iron and Steel Company). On May 2008, by using liquid

hydrogen and liquid oxygen propellants, we completed

a 500s performing test of heat and washout resistance,

results show under the high heat of intensively and

continuing hydrogen and oxygen rocket engine flush,

it has good resistance to heat, strong adhesion and an

excellent protection to castiron surfaces.

SG-JD High-Temperature Oxygen-Proof Paint (800~1250°C)This product is used to protect the steel from high

temperature corrosion during heat treatment (e.g.

boiler drum, hot coil, hot rolling,etc.) and reduce oxide

skin. Comparing to others in the same category, the

rate of the resistance to high temperature oxidation of

this product has been raised from 50% to 90%. This

product obtained a China Invention Patent on Sep. 2ed

2009 (patent No.: ZL 200710023510.0).

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High Solid Paint

It is absolute inevitable that high solid coatings emerges with the reinforcement of the Environment

Protection Law and the improvement of the technologies of paint manufacturing. A high solid coating

defines a paint of 60%-85% solid content. It will develop into Solvent Free coating ( a.k.a. Active Solvent

coating ) when it reaches its extremes, such as the rapidly emerging Polyurea Elastomeric coating.

Application and varieties: mainly used in automobile industry, especially applies for cars’ finishing coat

and floating coat. America now uses a 90% solid content paint for a car’s intermediate coat, and Japan

is catching up. It also applies in heavy anticorrosion projects such as marine and coastal facilities, and

petrochemical tanks.

High solid and low viscosity coatings advantages in:

1. It does not require major adapts of active construction equipments. The best fits are airless spraying

equipment and electrostatic airless spraying equipment.

2. Thinner usage reducing. Normally, it requires a small or zero number of thinners. VOC emission controls

under 200g/L ( general coatings are above 500g/L).

3. With applicable viscosity, it has high volumetric solids, dry film from one-time coating is 2-4 times thicker

than general coatings, so that reduces construction periods and labour costs.

4. High solid coating dries quicker. Less using of solvents means no requirement of volatilization time.

Solvent free coatings can be conveyed in one hour after paint work which largely increases the packing

efficiency.

Waterborne Coatings

Waterborne Coatingshave developed a fast progress in recent years. As the name implies,it is a coating that

uses water as solvent or dispersion medium and it can be classified into 3 types: water soluble paint, water

reducible paint and water dispersible paint,aka latex paint.

In accordance with the irreversible developmental trends such as : the needs of work safety, the

improvement of safety awareness, the rising costs of labour forces, the recognition of the water based paint

researching by the raw material providers, the prioritization of waterborne paint developing by the coatings

enterprises,etc, although waterborne coating is a relatively new paint, it is the future direction of paint

market.

Under the guidance of government policies, the spreading and demanding of environmental protection, the

requirement of enterprise transformation and upgrading, to human survival and science and technology

development, it comes to natural that waterborne industrial paint will be replacing the traditional oil borne

industrial paint with the following features:

1. Waterborne paint uses water as the dispersion medium and minimal hypotoxic glycol-ethers organic

solvent. It is safe and green, resources saving, it eliminates the fire risks on construction sites and

reduces the air pollution.

2. Waterborne paint can be directly applied on wetted surface and any humid environment, It is very

adaptable to surface materials and has strong adhesion.

23

3. The containers and tools of the water paint can be washed by water, unused single-package paint can

be stored in cool places that is saving the paint resources and reducing cleanser consumption.

4. The electrophoretic coating is evenly finished and has a good smoothness. a certain level of thick

coating is used on such parts like: inner cavities, welds, edges and seamed edges, which provides

excellent protective function. It is proven that electrophoretic coating has the best anticorrosion

performance, also thick film cathode electrophoretic coating gives a maximum salt spray resistance up

to 1200h.

Over the years, Osaka Paint has committed to the development and promotion of waterborne industrial

paint. Nationwide market covers Mechanical Manufacturing, Hardware, Foundry, etc. Using advanced

technology, our waterborne industrial paint is carefully made from special waterborne resin, fillers and

functional additives, etc. Does not contain toxic solvent such as benzenes, methylbenzene, formaldehyde,

toxic heavy metals, etc. It is non-toxic, non-stimulating odor, harmless to humans, eco-friendly, high build,

quick drying, cost-effective, excellent substrate adhesion and superior corrosion resistance. Our product

covers waterborne alkyd, waterborne epoxy, waterborne polyurethane, waterborne organic silicone, etc. We

have an excellent R&D team and strong technical strength, which will provide an all-round service in anyway

we could.

Primer-top Syncretic Paint

● Good salt spray resistance, excellent adhesive force for metal substrates, single-pass coating replaces

traditional undercoat + topcoat, which saves labour force and painting period.

● A primer-top syncretic paint can be adjusted to 100% of solids on request, zero VOC emission,

eco-friendly and the dry film thickness of one-time coating is above 300 micrometers.

● Quick drying primer-top syncretic paint does not require baking, after air drying for 90 mins it can

proceed to convey and the follow-up manufacture.

● High decorative value, high rigidity, high abrasion and excellent chemical resistance. Can be made into

matte or glossy finishes on demands and also performs a good scratch resistance.

● Good resistance to outdoor weathering, which satisfies the needs of longterm outdoor use and ocean

shipping.

Comparing to traditional sets, primer-top syncretic paint advantages in applying only one layer of finish. Not

only it reduces application costs, labour hours and VOC emission,it also secures the safety for constructors

and friendliness to environment. We highly recommend it.

24

Common Paint

DefectsDiagram Definition Causes Prevention Techniques

Lifting

Surface distortion or shriveling, while the topcoat is being applied or while drying.

● Improper dry. When undercoats are not thoroughly dry, topcoating can result in lifting;

●Wrong thinner. The use of top coating thinners increases the amount of substrate swelling and distortion which can lead to lifting.;

●Application of coats too heavily.

●Final topcoat should be applied when the previous coat is still soluble or after it has completely dried;

●Avoid incompatible materials, or incompatible sealers and primers;

●To make sure the second layer is thicker than the first layer in application.

Dry Spray

Dry Spray is a problem that occurs during painting and it can be a result of improper chemical mixing or technique while spraying. The surface will look granular and no gloss will be noticeable and not adhesive at all.

●Painting too fast and too far from surface;●Fanning your gun or improper angle to the

surface;●Using the wrong temperature solvents and

hardeners for the conditions;●Air Pressure too high;● Improper reduction with the result of too high

viscosity.

●Follow recommendations on the Technical Data Sheet for mixing ratio and reduction, appropriate to spray conditions;

●Adjust spray gun settings, spray pattern, fluid feed;

●Use recommended air pressure.

Orange Skin

Uneven surface formation - much like that of the skin of an orange. Paint droplets dry before they can flow out and level smoothly together.

●Too little air pressure, wide fan patterns or spraying at excessive gun distances causes droplets tobecome too dry during their travel time to the work surface and theyremain as formed by gun nozzle.

●Extreme shop temperature. When air temperature is too high, dropletslose more solvent and dry out before they can flow and level properly.

● Improper dry. Gun fanning before paint droplets have a chance to flowtogether will cause orange peel.

● Improper flash or re coat time between coats. If first coats areallowed to become too dry, solvent in the paint droplets of following coats will be absorbed into the first coat before proper flow is achieved.

●Wrong thinner. Paint thinned with fastevaporating thinners causes the atomized droplets to becometoo dry before reaching the surface. Too high viscosity.

●Low shoptemperature.●Too little thinner●Substrate not sanded thoroughly

●Use proper gun adjustments, techniques, and air pressure

●Schedule painting to avoid temperature and humidity extremes.

●Select the thinner that is suitable for existing conditions.

●Allow sufficient flash and dry time. Do not dry by high speed fanning.

●Allow proper drying time for primers and topcoats. Not too long or nottoo short.

●Reduce to recommended viscosity with proper thinner.

●Prepare and sand substrate correctly.

Sags

Heavy application of sprayed material that fails to adhere uniformly to the surface.

●Wrong thinner or too much thinner, therefore the volatilization of thinner is too slow.

●Paint film is too thick. ●Holding gun too close, or making too slow a

gun pass, or in wrong angle. ●Air temperature is too low●Bad ventilation, too much volatile organic

compounds in air.●Paint contains high density pigments that are

unable to dispersed well.●Surface is contaminated by oil, grease, old

paint film, etc. (causing lack ofatomization).

●Select proper thinner.●Limit the thickness range of

one coat.●Use proper gun adjustment,

techniques, and air pressure.●Allow the surface to warm up

to at least roomtemperature before attempting to refinish.

●Try to maintain an appropriate shop temperature for paintareas.

●Don’t pile on finishes. Allow sufficient flash off and dryingtime in between coats.

●Use sagging additives●Sand the old paint film before

applying the new paint film.

25

Common Paint

DefectsDiagram Definition Causes Prevention Techniques

Fish Eyes

Small, crater-like opening in the finish after it has been applied.

●Contamination of air supply, by water or oil.

● Improper or insufficient surface cleaning or preparation.Many waxes and polishes contain silicone, the mostcommon cause of fish eyes. Silicones adhere firmly to thepaint film and require extra effort for their removal. Evensmall quantities in sanding dust, rags can cause this typeof failure.

●Effects of the old finish or previous repair. The old finishor previous repair may contain excessive amounts of silicone from additives used during their application. Usually solvent wiping will not removesilicone.

●Oil, wax, grease or silicone contamination.

●The temperature difference of paint and substrate is too large.

●Substrate is too smooth.

●Precautions should be taken to remove all traces of silicone by thoroughly cleaning the substrate.

●Drain and clean air pressure regulator daily to removetrapped moisture and dirt. Air compressor tank shouldalso be drained daily.

●Regular maintenance of the air supply.

Grit

A surface with this defect will show particles of different sizes deposited in the primer or color.

●Various types of contamination typically introduced during the application or drying process；

●Too much dust and dirt in application environment. Inadequate filtration of air；

●Dry spray dust settling on wet paint；●Wrong thinner, unable to dissolve paint

throughly；●Use of non-system curing agent.

Slow Dry

Paint takes a longer time to set up or dry than detailed in the Technical Data Sheet.

●ncorrect mixing ratio. ●Heavy application. ● Incorrect thinner or activator for spray

conditions. ●Poor drying conditions: too humid,

insufficient air flow or ventilation. ● Insufficient flash off time between coats.

●Use recommended system activators and reducers, per the TechnicalData Sheet.

●Apply recommended film thickness. ●Allow sufficient flash off time

between coats. ● Improve spraying and/or drying

conditions.

Loss of Gloss

Loss of initialgloss after finish has dried.

● Improper film thickness ●Poor airflow, high humidity ●Solvent-sensitive substrate, or the oil

absorption value of substrate is too high.● Incorrect mixing, contaminated

hardener, or unsuitable thinner● Insufficient airflow in oven or interrupted

baking

●Follow application recommendations on Technical Data Sheets

●Use varnish paint to improve gloss●Ensure sufficient airflow in oven and

do not interrupt bakingcycle

Cracking

A series of deep cracks in a dry paint film. Often in the form of three-legged stars and in no definite pattern, they are usually in the topcoat and sometimes the undercoat as well.

●Excessive film thickness. Excessively thick topcoats magnify normal stresses and strains which can result in cracking even under normal conditions

● Insufficient flash times between coats●Materials not uniformly mixed●Use of coats incompatible with each

other.●Substrate is too hot or cold.

●Don’t pile on topcoats. ●Allow sufficient flash and drying time

between coats.●Make sure substrate is pretreated

well with no contamination.

Light Cover-age

Paint fails to fully hide the substrate surface to which it is applied.

● Inadequate film build●Poor coverage ability of paint●The color difference between primer

and topcoat is too large, especially if the color of primer is too deep but the topcoat color is too light.

●Choose the paints with good coverage ability and mix thoroughly.

●Choose the paints with proper solids content, control the viscosity.

●Be aware of primer color.

en.osakapaint.com

JiangYin Osaka Paint Co.,Ltd.

22 Guxi Road Gushan Jiangyin City Jiangsu Province 214413 China

Tel: +86 510 8632 1359 +86 510 8632 6359

Fax: +86 510 8632 4000

[email protected]

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