target setting methodology for power sector in perform, achieve & trade mechanism

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    Target Setting Methodology for Power sector inPerform, Achieve & Trade (PAT) Mechanism

    A.K.ASTHANA

    Sr.Technical Expert

    German Technical Co-operation (GTZ)Bureau of Energy Efficiency (BEE)

    PAT Capacity Building2, Aug 11, Mumbai

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    NATIONAL MISSION ON

    ENHANCED ENERGY EFFICIENCY (NMEEE)

    The National Action Plan on Climate Change wasreleased by Honorable Prime Minister of India in June

    2008

    The Action Plan Outlines 8 Missions including NationalMission on Enhanced Energy Efficiency (NMEEE)

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    NMEEE. 4 new initiatives

    The market based mechanism to enhance costeffectiveness of improvements in EE in energy intensiveindustries through certification of energy saving whichcan be traded. (Perform, Achieve & Trade) Accelerating the shift to energy efficient appliances in

    designated sectors through innovative measures to makethe product more affordable

    Creation of a mechanism that would help finance DSMprograms in all sectors by capturing future energy saving

    Developing fiscal instruments to promote energyefficiency

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    Large Energy Usage Bandwidth

    The energy usage pattern varies widely in industries of a particular

    sector due to various diversities like

    - Scale of Production (Installed Capacities)

    - Use of Raw Material

    - Process Technology

    - Vintage of Technology - O & M Practices

    - Type of Product Output etc.

    Factors of Diversity Most Affected Sectors

    a) Raw Material Input Pulp & Paper, Fertilizer, Power Plant, Textile

    a) Quality of Raw Material / Fuel All sectors

    a) Process & Technology Aluminium, Iron & steel, Chlor-Alkali, Paper

    a) Final Product output Textile, Iron & Steel, Aluminium

    a) Vintage All Sectors

    a) Capacity Utililization All sectors

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    Thermal Power Plants in PAT - I

    Total No of DCs = 142

    Threshold limit to be DC = 30,000 tons of oil equivalent

    (TOE) per annum

    Total Target Set = 3.1 MTOE

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    61,63%

    36,37%

    Distribution of No. of DCs

    State

    Central /Private

    45026, 57%

    33416

    , 43%

    Capacity(MW)

    State

    Central /Private

    Gas FiredCoal/Lignite Fired

    21,52%

    19,48%

    Distribution Of No. of DCs

    State

    Central /Private

    4873,

    39%7507,61%

    Capacity(MW)

    State

    Central /Private

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    Targets in PAT - I

    Variation in Net Station Heat

    Rate from Design Net Heat

    Rate

    % Reduction Target

    for Deviation in Net

    Station Heat Rate(%)

    Fuel

    No. Of

    DCs

    Target

    Reduction

    Range(Kcal/KWh)

    Target Savings

    (TOE)

    Up to 5 % 10 %

    Coal/Lignite

    Gas

    21

    20

    0 12.8

    0 9.64

    140874

    24297

    More than 5% and Up to 10 % 17 %Coal/Lignite

    Gas

    20

    12

    21.2

    48.2

    17.9 48.1

    354383

    51049

    More than 10% and Up to

    20%

    21 %

    Coal/lignite

    Gas

    30

    4

    53 130

    50 - 81

    1036138

    33550

    More Than 20 % 24 %

    Coal/Lignite

    Gas

    26

    4

    128 - 528

    86 - 220

    1388111

    62141

    Sub Total 137 3090543

    *Additionally there are 5 diesel plants where the target has been calculated on the basis of KWh/ Litre.

    Total 142 3094670(3.1MTOE)

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    Power Plants have Focused in

    Reduction in APC Improvement in HR

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    Example of Heat RateDeviation in Power Station

    Sl.No

    Coal Based Power Station DesignHeatRate

    Averageof Actual

    for 3Years

    Variationfrom

    DesignValue %

    AverageAuxiliaryPower

    Consumption%

    AveragePLF %

    1. 4 x 500 MW 2234 2350 5.19 6.79 90

    2. 2 x 500 MW 2228 2358 5.84 5.69 90

    3. 5 x 200 + 2 x 500 MW 2312 2399 3.78 7.1 88

    4. 3 x 200 + 3 x 500 + 1 x 500 MW 2250 2368 6.06 6.26 88

    Sl.No

    Coal Based Power Station DesignHeatRate

    Averageof Actual

    for 3Years

    Variationfrom Design

    Value %

    AverageAuxiliaryPower

    Consumption%

    AveragePLF %

    1. 4 x 210 MW 2274 2409 5.95 7.37 952. 4 x 210 MW 2301 2432 5.7 8.79 90

    3. 2 x 210 + 2 x 210 + 1 x 210 2295 2412 5.08 8.2 90

    4. 5 x 250 MW 2234 2498 6.67 NA NA

    5. 2 x 250 MW 2227 2285 2.58 NA NA

    6. 6 x 210 MW 2301 2390 3.87 NA NA

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    Target Setting of Power Plants for PAT Mechanism would mainly

    depend upon Net Heat Rate (NHR) to include both i.e. GHR &

    APC

    Net Heat Rate = Gross Heat Rate / (1- APC%)

    Parameter Plant-1 Plant-2

    Gross HR(GHR) 2500 Kcal/Kwh 2500 Kcal/Kwh

    APC 8% 10%

    Net HR (NHR) 2717(= 2500/0.92)

    Kcal/Kwh

    2777(=2500/0.90)

    KCal/Kwh

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    Parameter to be Considered for Target Setting

    Annual Generation (MUs) & PLF(%)

    Design Gross Station Heat Rate (Kcal/Kwh)

    Annual Operating Gross Station Heat Rate (Kcal/Kwh)

    Annual Operating Auxiliary Power Consumption (%)

    Quality of Coal i.e.Average GCV (Kcal/Kg) & Ash Content(%)

    Or

    Average GCV of Gas used

    Annual Quantity of Coal Consumed in Tonnes (M of Gas in caseof Gas Plants)

    Annual Quantity of Secondary Oil Consumed in Tonnes

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    Example - 1 Installed Capacity = 420MW

    Station Design Heat Rate = 2450 Kcal/Kwh

    Annual PLF = 55.72 %

    Annual Average Operating Station Heat Rate = 2650 Kcal/Kwh

    Average APC = 9.7 %

    Annual Production in MUs = 2050.28

    Net Operative Heat Rate = 2936.29

    Net Design Heat Rate = 2714.68

    Deviation from Design NHR = 221.61

    % Deviation = 8.16 Target % Reduction = 17% of Deviation = 17 % of 221.61= 37.67

    Target NHR Reduction : 37.67 Kcal/KWh

    Reduction Target in TOE = 6970.95

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    Higher Target Potential DCs

    State Owned TPP

    S.No. State Total No. of DCs No Of DCs( Having Higher Target) Capacity (MW) Net Generation (MU) inBaseline Year Target (Savings) in TOE

    1 Gujarat 12 1 1470 10844 67230

    2 Haryana 2 1 1367 8954 150244

    3 Karnataka 2 2 1970 12375 107590

    4 M.P 3 3 2932.5 15363 268371

    5 Maharastra 9 5 5770 33537 441889

    6 Punjab 3 1 1260 9008 82839

    7 Rajasthan 4 1 1080 3612 59354

    8 Tamil Nadu 9 1 600 3632 117839

    9 U.P 5 1 1382 4466 57902

    10 West Bengal 7 1 1260 6632 93328

    Sub Total 56 17 19092 108423 1446585

    Central Owned TPP

    S.No. Region No. of Plants Capacity (MW) Net Generation (MU) Target (Savings) in TOE

    1 Tamil Nadu 2 1 1470 9627 69440

    Total 58 1820562 (22 % OF

    Total Capacity)

    118050 (21 % of Total

    Gen.)

    1516025 (49 % of Total

    TOE)

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    1470 1367 19702932

    5770

    1260 1080 6001382 1260 1470

    10844

    8954

    12375

    15363

    33537

    9008

    3612 36324466

    6632

    9627

    67230

    150244

    107590

    268371

    441889

    82839

    59354

    117839

    57902

    9332869440

    25000

    75000

    125000

    175000

    225000

    275000

    325000

    375000

    425000

    475000

    0

    5000

    10000

    15000

    20000

    25000

    30000

    35000

    40000

    Capacity (MW)

    Net Generation (MU)

    Target ( Savings) in TOE

    Higher Target Potential DCs Capacity(MW), Net

    Generation(MU) & Target(TOE)

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