tamper evidence full test report for red flag lxr june 25, 2010

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ENGINEERING AND TEST DIVISION CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716 (631) 589-6300 TEST REPORT NO.: 411485-00-04-R10-1269 DAYTON T. BROWN, INC. JOB NO.: 411485-00-000 CUSTOMER: RED FLAG CARGO SECURITY SYSTEMS LLC 2700 WEST NORTH AVENUE MILWAUKEE, WI 53208 SUBJECT: EVALUATION CONDUCTED ON 25 CONVEYANCE SECURITY DEVICE (CSD) CABLE SECURITY SEALS, SERIAL NOS. 0001556 THROUGH 0001558, 0001560 THROUGH 0001569, 0001571, 0001575 THROUGH 0001579, 0001590 THROUGH 0001593, 0001595 AND 0001598 PURCHASE ORDER NO.: 13 ATTENTION: MR. GREGORY KLEYNERMAN PREPARED BY J. BENINCASA TEST ENGINEER G. HYLAND QUALITY DEPARTMENT DATE 25 JUNE 2010 INFORMATION CONTAINED HEREIN MAY BE SUBJECT TO EXPORT CONTROL LAWS. REFER TO INTERNATIONAL TRAFFIC IN ARMS REGULATION (ITAR) OR THE EXPORT ADMINISTRATION REGULATION (EAR) OF 1979 THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING IN COMPLIANCE WITH THE APPLICABLE TEST SPECIFICATION AS NOTED

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Tamper Evidence independent lab test report submitted by Dayton Brown Labs on June 25, 2010 for the Red Flag LXR High Security Cable Seal

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Page 1: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

ENGINEERING AND TEST DIVISION CHURCH STREET, BOHEMIA, LONG ISLAND, NEW YORK 11716 (631) 589-6300

TEST REPORT NO.: 411485-00-04-R10-1269

DAYTON T. BROWN, INC. JOB NO.: 411485-00-000

CUSTOMER:

RED FLAG CARGO SECURITY SYSTEMS LLC 2700 WEST NORTH AVENUE MILWAUKEE, WI 53208

SUBJECT: EVALUATION CONDUCTED ON 25 CONVEYANCE SECURITY DEVICE (CSD) CABLE SECURITY SEALS, SERIAL NOS. 0001556 THROUGH 0001558, 0001560 THROUGH 0001569, 0001571, 0001575 THROUGH 0001579, 0001590 THROUGH 0001593, 0001595 AND 0001598

PURCHASE ORDER NO.: 13

ATTENTION:

MR. GREGORY KLEYNERMAN

PREPARED BY J. BENINCASA

TEST

ENGINEER

G. HYLAND

QUALITY

DEPARTMENT

DATE

25 JUNE 2010

INFORMATION CONTAINED HEREIN MAY BE SUBJECT TO EXPORT CONTROL LAWS. REFER TO

INTERNATIONAL TRAFFIC IN ARMS REGULATION (ITAR) OR THE EXPORT ADMINISTRATION REGULATION (EAR) OF 1979

THE DATA CONTAINED IN THIS REPORT WAS OBTAINED BY TESTING IN COMPLIANCE WITH THE APPLICABLE TEST SPECIFICATION AS NOTED

Page 2: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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TABLE OF CONTENTS Subject Paragraph Page No. Abstract 1.0 2 References 2.0 2 Administrative Information 3.0 3 Test Program Outline 4.0 3 Test Results 5.0 4 Page Number No. of Photos Component Names and Descriptions Test and Results 4 1 Opening the Seal by Ratcheting Method Test and Results 6 1 Opening the Seal by Picking Method Test and Results 8 1 Opening the Seal by Changing the Cable Test and Results 10 2 Opening Seals by Freezing Method Test and Results 13 1 Test Equipment List and Test Item Photo 15 1

Page 3: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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1.0 ABSTRACT This test report details the results of freight container mechanical seal evaluation conducted on Cable Seals, under reference (a) to the requirements of reference (c). Results of the tests are detailed in the following text. Exceptions/deviations during tests are as follows: None Test data pertinent to this program will remain on file at Dayton T. Brown, Inc. for 90 days. The testing and results contained in this report are in accordance with the testing requirements called out in reference (c) and are only applicable to the specific units identified in the test report and do not address any individual manufacturer's compliance or non-compliance with all the requirements of reference (c), which are the sole responsibility of each manufacturer and not part of the testing performed and recorded in this test report. Dayton T. Brown, Inc. is not involved in any production quality inspections. All tests are based on the samples that are selected by the manufacturer and provided to Dayton T. Brown, Inc. without any Dayton T. Brown, Inc. involvement in said selection. Dayton T. Brown, Inc. performs testing to the requirements of reference (c).under laboratory conditions. These tests do not measure and are not intended to measure all possible applications or installations of the seal assembly or components. In that event, the report will describe the particular application tested in detail. Dayton T. Brown, Inc. is not responsible for actual performance of any seal assembly as installed in any application. This report shall not be reproduced, except in full, without the written approval of Dayton T. Brown, Inc. 2.0 REFERENCES (a) Customer Purchase Order No.:

13

(b) Dayton T. Brown, Inc. Job No.:

411485-00-000

(c) Quote Letter:

ISL-10-0542

Page 4: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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3.0 ADMINISTRATIVE INFORMATION Customer Red Flag Cargo Security Systems LLC

2700 West North Avenue Milwaukee, WI 53208

Sample Type Cable Seals Sample Name Conveyance Security Device (CSD) (As Provided By Customer) Serial Nos. 0001556 through 0001558, 0001560 through 0001569, 0001571,

0001575 through 0001579, 0001590 through 0001593, 0001595, and 0001598

Quantity Received 28 Quantity Tested 25 Date Received 5 April 2010 Dates Tested 15 through 16 April 2010 4.0 TEST PROGRAM OUTLINE Test Test Item Description Results Component Names and Descriptions

Conveyance Security Device (CSD), Serial Nos. 0001556 through 0001558, 0001560 and 0001598.

See Page 4.

Opening the Seal by Ratcheting Method

Conveyance Security Device (CSD), Serial Nos. 0001561 through 0001565.

See Page 6.

Opening the Seal by Picking Method

Conveyance Security Device (CSD), Serial Nos. 0001566 through 0001569 and 0001571.

See Page 8.

Opening the Seal by Changing the Cable

Conveyance Security Device (CSD), Serial Nos. 0001575 through 0001579.

See Page 10.

Opening Seals by Freezing Method

Conveyance Security Device (CSD), Serial Nos. 0001590 through 0001593 and 0001595.

See Page 13.

Test Equipment List and Test Item Photo

Conveyance Security Device (CSD),

See Page 15.

Page 5: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

5.0 TEST RESULTS

Component Names and Descriptions Test and Results

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TEST REQUIREMENT The component names and descriptions test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 23.9ºC and 50.8%RH TEST DATA Date: 15 April 2010

Component Names and Descriptions Test Confirm that all components are present and Belong to the Seal

Independent Locking Polypropylene Flower Mech. Filled with

Washer Steel Shaped NLGI Grade 2 Med. Specimen No. 2pcs. Washer Washer Lubricant

0001556 Yes Yes Yes Yes

0001557 Yes Yes Yes Yes

0001558 Yes Yes Yes Yes

0001560 Yes Yes Yes Yes

0001559 Yes Yes Yes Yes

Tech: JB TEST PROCEDURE

Cut the seal wall from the top about 2mm and open the cap. Following components should be there:

• Polypropylene washer, two pieces. • Steel washer. • Flower shape washer. • Independent locking mechanism filled with NLGI Grade 2 Medium Lubricant.

Page 6: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 15 APRIL 2010

COMPONENT NAMES AND DESCRIPTIONS TEST SET UP 411485-00-04-R10-1269 FILE NO. 10-15177

Page 7: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

Test for Opening the Seal by Ratcheting Method Test and Results

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TEST REQUIREMENT The opening the seal by ratcheting method test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 23.9ºC and 47.7%RH * A post-test visual inspection of the test items revealed marks on the cable from the gripping pliers. TEST DATA Date: 15 April 2010

Opening the Seal by Ratcheting Method Test

Applied Cable Force Movement

Specimen No. (lbf) (cm) Remarks

0001561 20 None *

0001562 20 None *

0001563 20 None *

0001564 20 None *

0001565 20 None *

Tech: SD TEST PROCEDURE Lock the seal by inserting the Cable to the Cap to the desired loop. Mark horizontally around the Cable where it enters the Cap. Using a Vise Grips, clamp the Cable and pull up away from the Cap with a force equal to 20 lbf while rotating the Cable and Vise Grips. Rotate for five full minutes. Measure the line elevation above the cap. Record movement of line and equate to time. Movement should be zero because the internal mechanism will rotate and not release the Cable.

Page 8: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 15 APRIL 2010

PHOTO OF THE OPENING THE SEAL BY RATCHETING METHOD TEST SET UP 411485-00-04-R10-1269 FILE NO. 10-15178

Page 9: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

Opening the Seal by Picking Method Test and Results

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TEST REQUIREMENT The opening the seal by picking method test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 23.9ºC and 48.6%RH * A post-test visual inspection of the test items revealed no anomalies due to testing. The pin was only able to be inserted a small amount. TEST DATA Date: 15 April 2010

Opening the Seal by Picking Method Test

Pin Cable Manipulation Movement

Specimen No. Time (min.) (cm) Remarks

0001566 5 None *

0001567 5 None *

0001568 5 None *

0001569 5 None *

0001571 5 None *

Tech: SD Take a common paper clip or safety pin, file or flatten the tip to .014 and attempt to insert into a Seal that has the Cable inserted into its mechanism. Manipulate the pin for 5 min. and measure the cable movement.

Page 10: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 15 APRIL 2010

PHOTO OF THE OPENING THE SEAL BY PICKING METHOD TEST SET UP 411485-00-04-R10-1269 FILE NO. 10-15179

Page 11: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

Opening the Seal by Changing the Cable Test and Results

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TEST REQUIREMENT The opening the seal by changing the cable test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. Test room ambient conditions: 23.9ºC and 51.9%RH * A post-test visual inspection of the test items revealed marks on the seal body from clamping in the vise and damage to the cable from drilling and hammering with a punch. **The cable could not be removed using the prescribed methods. TEST DATA Date: 15 April 2010

Opening the Seal by Changing the Cable Test

Cable Removal Method Cable Specimen No. Drilling Hammering Dia. (mm) Remarks

0001575 ** ** 5.20 *

0001576 ** ** 5.19 *

0001577 ** ** 5.21 *

0001578 ** ** 5.18 *

0001579 ** ** 5.21 *

Tech: SD Take a Seal and measure the diameter of the cable, it should be 5.2 mm. Cut the Cable at the Lug using a cable cutter. Remove the remaining end of the Cable that is compressed into the Lug using small drills to remove left over Cable. Try to insert a new Cable in the Lug. Did the replacement cable go into the lug? Attempt to pound a 5.2mm Cable flat on one end to match the new hole. Can the Lug be re-compressed to hold a new Cable tight? Can you re-compressed without damaging the Logo on either side of the Lug?

Page 12: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 15 APRIL 2010 PHOTO OF THE OPENING THE SEAL BY CHANGING THE CABLE TEST SET UP

411485-00-04-R10-1269 FILE NO. 10-15181

Page 13: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 15 APRIL 2010 PHOTO OF THE OPENING THE SEAL BY CHANGING THE CABLE TEST SET UP

411485-00-04-R10-1269 FILE NO. 10-15180

Page 14: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

Opening the Seal by Freezing Method Test and Results

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TEST REQUIREMENT The opening the seal by freezing method test shall be conducted in accordance with reference (c). TEST RESULTS A pretest visual inspection of the test items revealed no anomalies. All testing was performed in accordance with the referenced specification. * A post-test visual inspection of the test items revealed no anomalies due to testing. TEST DATA Date: 16 April 2010

Opening the Seal by Freezing Method

Freezing Movement Specimen No. Time (min.) (cm) Remarks

0001590 5 None *

0001591 5 None *

0001592 5 None *

0001593 5 None *

0001595 5 None *

Tech: JB Lock the seal by inserting the Cable to the Cap to the desired loop. Take a syringe with a pre-measured amount of water and push it into a Seal with the Cable inserted. Seal the cable exit with duct seal (water tight). Attempt to inject the water into the Seal mechanism. Fill until water flows out the top of the lock. Using liquid CO2, freeze the seal body for 3 to 5 min. until frozen. Attempt to remove the cable by pulling and rotating. Measure the cable movement.

Page 15: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 16 APRIL 2010 PHOTO OF THE OPENING THE SEAL BY FREEZING METHOD TEST SET UP

411485-00-04-R10-1269 FILE NO. 10-15328

Page 16: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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Test equipment utilized for the program reported herein was within its assigned interval of calibration. Details are on file at Dayton T. Brown, Inc. and will be made available upon request.

Cal Due Date AccuracyModel DTB No.Manufacturer Item

TEST: EVALUATION CONDUCTED ON TWENTY FIVE CONVEYANCE SECURITY DEVICE Last Cal Date

CONDITIONING ROOM

DAYTON T. BROWN 04S-001N/A N.C.R.N/A

LOGGER, RH AND TEMPERATURE

HART SCIENTIFIC 12-391620A 11/21/201059 TO 95°F ± 0.75°F; 10 TO 70% RH ± 2% RH

11/23/2009

TIMER, DIGITAL FISHER SCIENTIFIC 47-5514-649-17 01/16/2011± 0.01% 01/22/2010

GAUGE, DIGITAL FORCE 50 LBS. FULL SCALE

CHATILLON 61-8DFS-050 06/20/2010VENDOR 06/26/2009

CALIPER, DIGIMATIC 4"

MITUTOYO 68-273CD-4" CS 05/29/2011± .0005" 06/02/2010

PROTRACTOR, DIGITAL

PRO PRODUCTS 68-279PRO 3600 04/10/2011± 0.2° OF RANGE

04/13/2010

TAPE MEASURE, 16' X 3/4"

LUFKIN 68-349HV1035CME N.P.C.R.MFR 10/05/2009

-

Page 17: Tamper Evidence Full Test Report for Red Flag LXR June 25, 2010

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JOB NO. 411485-00-000 11 MAY 2010 CSD CABLE SEAL

411485-00-04-R10-1269 FILE NO. 10-15182