table of contents-repair / damage - trailmobile of contents-repair / damage axle beam bottom rail...

1

TABLE OF CONTENTS-REPAIR / DAMAGE

AXLE BEAM

BOTTOM RAIL

COMBINATION FRONT, Refrigeration Unit Opening

CORNER POST

CROSSMEMBER, Intermediate

CROSSMEMBER, Over Landing Gear

CROSSMEMBER, Over Suspension

CROSSMEMBER, Pintle Hook Mounting

DIAMOND PLATE, Floor, Diamond Plate Overlay

DIAMOND PLATE, Threshold Plate

DOOR FRAME, Side Door

DOOR HEADER, Rear Door

DOOR HEADER, Side Door

DOOR KIT, Side Door

DOOR POST

DOOR POST, Side Door – Hinge Side

DOOR POST, Side Door – Latch Side

DOOR SILL, Rear Bolster

DOOR SILL, Threshold – Side Door

DOOR THRESHOLD, Rear Bolster

DOOR THRESHOLD, Side Door

2

FLATBED / REPAINT

FLOOR--ALUMINUM

FLOOR--APITONG (PLATFORM)

FLOOR--DIAMOND PLATE OVERLAY

FLOOR--LAMINATED HARDWOOD

FLOOR--REEFER GUTTER

FLOOR--STEEL HAT

FOAM

FOAM INSULATION

FRAME, Rear

FRAME, Refrigeration Unit Reinforcement

FRAME, Side Door

FRONT OPENING, Refrigeration Unit Opening

FRONT PANEL

FRONT POST

FRONT RAIL

HAT SECTION, Floor, Steel Hat

HEADER, Rear

HEADER, Side Door

INSULATION, Foam

LOWER SILL, Rear Bolster

MAIN RAIL, Sub frame

MOUNTING CROSSMEMBER, Pintle Hook

NOSE OPENING, Refrigeration Unit

NOSE PANEL

NOSE POST

NOSE RAIL

OPENING, Refrigeration Unit

3

PAINT

PANEL, Front

PANEL, Nose

PANEL, Quarter, Top Rail

PANEL, Radius

PANEL, Rear Door

PANEL, Roof

PANEL, Side

PLATE, Threshold

PLATFORM / REPAINT

POST, Front

POST, Nose

POST, Rear Corner

POST, Side

POST, Side Door / Hinge Side

POST, Side Door / Latch Side

QUARTER PANEL, Top Rail

RADIUS PANEL

RAIL, BODY

RAIL, BOTTOM

RAIL, BOTTOM/REPAINT

RAIL, FRONT

RAIL, NOSE

RAIL, SECTION, Bottom Rail

RAIL, SECTION, Top Rail

RAIL, SPLICE, Bottom Rail

RAIL, SPLICE, Top Rail

RAIL, SUBFRAME

RAIL, TOP

RAIL, TOP NOSE

RAIL, TOP/REPAINT

REAR BOLSTER

REAR CORNER POST

REAR DOOR FRAME

REAR DOOR POST

REAR FRAME

REAR HEADER

4

REAR PLATE

REAR SILL

REEFER GUTTER

REEFER OPENING

REFRIGERATION UNIT FRAME

REFRIGERATION UNIT OPENING

REFRIGERATION UNIT REINFORCEMENT

REFRIGERATION UNIT

REINFORCEMENT

REINFORCEMENT, SIDE DOOR BOTTOM

REINFORCEMENT, SIDE DOOR TOP

REPAINT

ROOF PANEL

ROOF SHEET

SECTION, Bottom Rail

SECTION, Top Rail

SHEET

SIDE DOOR BOTTOM REINFORCEMENT

SIDE DOOR FRAME

SIDE DOOR HEADER

SIDE DOOR KIT

SIDE DOOR POST / HINGE SIDE

SIDE DOOR POST / LATCH SIDE

SIDE DOOR TOP REINFORCEMENT

SIDE PANEL

SIDE POST

SIDE SHEET

SIDE THRESHOLD

SILL, Rear

SILL, Side

SLIDER RAIL

SPLICE, Bottom Rail

SPLICE, Top Rail

SPRING HANGER

SPRING SEAT

STEEL VAN COMPONENTS/REPAINT

SUBFRAME RAIL

SUSPENSIONS

THRESHOLD PLATE

THRESHOLD, REAR

5

THRESHOLD, SIDE

TOP NOSE RAIL

TOP RAIL

ULTRA PLATE PANEL

UNIT OPENING

UNIT

UPPER COUPLER

UPPER FIFTH WHEEL

6

OPERATION FRAME RATE

001-100 MAIN RAIL - FIXED SUBFRAME - REPLACE

Includes: Hoist trailer, R & R suspension and

air brake control components, cut off rail;

reinstall

001-100 All Vans 18.0 001-101 Dolly 10.0 *Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,

welding unit

001-110 MAIN RAIL - SLIDER SUBFRAME - REPLACE

Includes: Hoist trailer, remove slider assembly,

carbon arc weld and remove rail; reinstall

001-110 Long Vans 18.0

001-111 Short Vans 12.0 *Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,

welding unit

001-120 MAIN SLIDER RAIL - REPLACE

Includes: Hoist trailer, remove slider assembly

and ICC bumper, carbon arc weld and remove

one rail; reinstall and realign to kingpin

001-120 Long Vans 14.0

Add

001-121 Replace second rail 10.0

*Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,

welding unit

7

001-125 CROSSMEMBER - INTERMEDIATE - REPLACE

Includes: Remove floor screws, underpan

screws, and replace

001-125 Dry Vans 3.0

001-126 Replace adjacent (each) 2.0

001-127 Reefers 2.0


001-129 Platforms 4.0 (Center rail platform requires cutting section outer rail for R & R of C/M) 001-130 Replace adjacent (each) 3.0 *Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,

rivet gun, rivet set, bucking bar.

001-131 CROSSMEMBER - FIVE OVER LANDING GEAR - REPLACE

Includes: Remove floor screws, underpan screws

and replace

001-131 Dry Vans 12.0


001-133 Reefers 10.0


Add

R & R both tire protector plates 3.0

*Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,

rivet gun, rivet set, bucking bar.

8

001-136 CROSSMEMBER - OVER SUSPENSION - REPLACE

Includes: Remove floor screws, underpan

screws, and replace

001-136 Dry Vans (Removing one rail) 16.0


001-138 Reefers (Removing one rail) 16.0

Replace adjacent (each) 2.0 *Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,

rivet gun, rivet set, bucking bar, grinder and welding unit.

002-100 UPPER COUPLER ASSEMBLY - REPLACE

Includes: Remove all attachments from

wall assemblies, floors, and radiuses;

R & R, paint

002-100 Dry Van (with bulkhead) 20.0

002-101 Reefer (less bulkhead) 24.0

Add

002-102 To cut off and reuse existing bulkhead 4.0 *Tools required-drill, impact and torx socket, socket set, rivet gun and rivet sets, wrench set,

bucking bar, punch, hammer, caulking gun, screwdriver, grinder, welding unit and utility knife

002-110 UPPER FIFTH WHEEL ASSEMBLY - REAR

SECTION OF UPPER COUPLER ASSEMBLY-

REPLACE

Includes: Remove fasteners, at side assemblies,

torch off rear section (UFW) at hinge, weld, and

reinstall using mylar tape.

002-110 Dry Vans 28.0

002-111 Reefers 32.0

*Tools required-drill, impact and torx socket, rivet gun and rivet sets, cutting torch, welding

unit, grinder, utility knife, punch and hammer.

9

OPERATION SUSPENSIONS RATE 003-150 SPRING HANGER - REPLACE

Includes: Hoist trailer, R & R hanger, paint

003-150 Spring Hanger - Front 4.0

003-151 Spring Hanger - Center 4.0

003-152 Spring Hanger - Rear 2.5 *Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,

tape measure, cutting torch, grinder and welding unit.

10

OPERATION AXLES RATE

006-210 AXLE BEAM - REPLACE 12.0

Includes: Removing spring U-bolts, radius

rod eye bolts, brake components, wheel end

components, clean, reinstall, and adjust; paint

(Note: Includes oil seals, alignment, weld

axle seats, and R & R old components)

*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,

punch and hammer, jack stands

006-230 AXLE SPRING SEAT - REPLACE (ONE) 4.0

Includes: Hoist trailer, remove wheel,

remove U-bolts, R & R oil seal, spring,

radius rod eye bolt, cut off seat, and

reinstall; paint; check alignment; but

alignment not included *Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,

punch and hammer, cutting torch and grinder.

11

OPERATION PINTLE HOOK RATE 016-100 MOUNTING CROSSMEMBER - PINTLE HOOK - REPLACE 5.5

Includes: Discount air line, torch off mounting

crossmember, R & R pintle hook assemble,

reinstall, and paint

Includes: Disconnect at upper fifth wheel

and relay emergency valve; replace

*Tools required-cutting torch, grinder, welding unit. Impact and socket set

12

OPERATION PAINT RATE

049-100 VAN BODY ONLY - REPAINT

Includes: Wash, mask top and bottom

rail, apply primer and color coat (body only)

049-102 Long Van - 53’ 22.0

049-100 Long Van - 48’ 20.0

049-101 Short Van - 28’ 14.0

Deduct

049-103 Not masking top & bottom rails

(Deduct 2.0)

049-104 Top coat only

(Deduct 2.0) *Tools required-utility knife, paint equipment

049-200 TOP RAIL - REPAINT

Includes: Prepare metal, mask, prime, and

paint

049-200 Van 28’ - both sides, nose rail 6.0

049-201 Van 48’ - both sides, nose rail 10.0

049-202 Van 53’ - both sides, nose rail 12.0 *Tools required-utility knife, paint equipment, blast equipment

049-210 BOTTOM RAIL - REPAINT

Includes: Prepare metal, mask, prime, and

paint

049-210 Van 28’ - both sides 4.0

049-211 Van 48’ - both sides 8.0

049-212 Van 53’ - both sides 10.0 *Tools required-utility knife, paint equipment, blast equipment

13

049-220 STEEL VAN COMPONENTS (ALL) - REPAINT 8.0

Includes: Sand, brush or sand blast; clean,

mask, prime and paint

049-221 Bulkhead only 2.0

049-222 Landing Legs and Brackets only 2.0

049-223 Suspensions only 3.0

049-224 Rear Frame only 3.0 *Tools required-utility knife, paint equipment, sander or blasting equipment

049-300 PLATFORM (ALL) - REPAINT

Includes: Sand, brush, or sand blast; clean,

mask, prime, and paint (including bulkhead)

049-305 53’ 26.0

049-300 48’ 24.0

049-301 28’ 16.0

049-302 Bulkhead only 3.0

049-306 Outer Rail only - 53’ 11.0

049-303 Outer Rail only - 48’ 10.0

049-304 Outer Rail only - 28’ 6.0

*Tools required-utility knife, paint equipment, blasting equipment, scraper

14

OPERATION REFRIGERATION RATE

507-100 REFRIGERATION UNIT - REPLACE

Includes: Disconnect fuel lines, battery

cables, air duct at evaporator; R & R

mounting stud nuts and reinstall

507-100 Nose Mount 6.0 *Tools required-impact, socket set, wrench set, screwdriver, utility knife

507-200 CUT OUT REEFER TRIPLE COMBINATION

FRONT FOR REFRIGERATION UNIT

507-200 Sentry Opening - aluminum 2.0

507-201 Sentry Opening - stainless steel 3.0

507-202 Super II Opening - aluminum 3.0

507-203 Super II Opening - stainless steel 4.0

507-204 SB-II/Phoenix Opening - aluminum 6.0

507-205 SB-II/Phoenix Opening - stainless steel 8.0 *Tools required-drill, air shears, caulking gun

15

OPERATION FOAM INSULATION RATE

508-100 FOAM INSULATION - REPLACE

Includes: Remove foam, spray, and trim

508-100 10 Board Feet - 1” thick 1.0

508-200 360 Board Feet - 1” thick 10.0

508-300 720 Board Feet - 1” thick 16.0

Add

50% more time for 3” foam thickness *Tools required-scraper, foam scarfer, drill, impact with screw torx tip, caulking gun, hammer

16

OPERATION FRONT ASSEMBLY RATE

511-100 TOP NOSE RAIL - REPLACE

Includes: Disconnect roof panel, radius

panel, nose post, side rail splice, front

panel, reinforcement; R & R plywood or

liner and lights. (Includes dig out foam

and refoam)

511-100 Dry Van 6.0

511-101 Open Top 8.0

511-102 Reefer 16.0

Add

511-110 R & R Unit 6.0

511-115 R & R Top Unit Reinforcement 2.0

*Tools required-drill, rivet gun, rivet set, bucking bar, utility knife, caulk gun, scraper,

screwdriver, cherry huck gun Reefer: add impact, socket set, wrench set, knife to trim excess

Foam

511-116 FRONT NOSE RAIL-REPLACE

511-117 DRY VAN 2.0

511-118 REEFER 2.0

511-119 OPEN TOP 2.0

17

511-200 NOSE PANEL - REPLACE

Includes: Remove all fasteners, apply sealant,

and reinstall aluminum panel.

(Includes R & R liner/foam)

511-200 Dry Van & Open Top 6.0

511-205 Reefer 12.0

Add

511-206 Stainless Steel Nose Panel 2.0

511-110 R & R Unit 6.0

511-210 R & R Vent Door - aluminum 1.0

511-211 R & R Vent Door - stainless steel 1.5 *Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,

screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess

foam

511-300 FRONT POST - REPLACE

Includes: Remove liner/foam, drill out rivets

at panel, top nose rail, disconnect at upper

fifth wheel, remove and reinstall

511-300 Van & Open Top 3.0

511-303 Reefer 8.0

NOTE: When this operation is performed in

conjunction with replacing a panel, the rate

is 1.0 hour for a van, open top, or reefer *Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact

and torx head Reefer: add knife to trim excess foam, caulking gun

18

511-400 FRAME - REFRIGERATION UNIT 24.0

REINFORCEMENT - REPLACE

Includes: Remove liner, top reinforcement gusset,

disconnect front panel, top rail, upper fifth wheel,

remove and reinstall

Add

511-110 R & R Unit 6.0 *Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact

and torx head, welding unit, knife to trim excess foam, caulking gun

511-500 RADIUS PANEL (ONE) - REPLACE

Includes: Disconnect fasteners at top rail,

upper fifth wheel, front wall, and lower

rail; remove and reinstall.

(Includes R & R liner and refoam)

(Includes R & R corner cap and front plate if applicable)

511-500 Dry Van 8.0

511-510 Reefer 16.0

Add

511-511 R & R Vent Door - aluminum 1.0

511-512 R & R Vent Door - stainless steel 1.5


conjunction with adjacent panel (front or

side), deduct 2.0 hours

*Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,

screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess

foam

19

OPERATION REAR DOOR FRAME RATE

512-100 REAR FRAME ASSEMBLY - REPLACE

Includes: Remove door assemblies,

disconnect roof panel, side panel, top

and bottom rails, frame, remove and

reinstall. (Includes replacement of

liner, lights, ICC bumper, and repaint)

512-100 Dry Van (like-for-like rear frame) 24.0

512-102 Reefer (like-for-like rear frame) 40.0 Add

512-105 Roll-up Door 2.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,

socket set, wrench set, drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun,

screwdriver, jack stands

512-200 REAR HEADER - REPLACE

Includes: Disconnect roof panel, cut off

header, R & R lights, R & R lining and

foam, install new header; paint

512-200 Dry Van (swing door) 8.0

512-201 Reefer 12.0

Add

512-205 R & R Roll-up Door and Operator 2.0

512-206 Stainless Steel (including polishing) 4.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,

caulking gun, screwdriver, jack stands

20

512-300 REAR BOLSTER (LOWER SILL) - REPLACE

Includes: Remove threshold, filler jam,

disconnect floor, cut at rear post and main

frame; reinstall and paint

512-300 Dry Van 16.0

512-301 Reefer 24.0

512-302 Platform 16.0

Add

512-305 Stainless Steel (including polishing) 4.0

*Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,

caulking gun, screwdriver, impact, socket set, wrench set.

512-400 REAR CORNER POST - REPLACE

Includes: Disconnect top rail, bottom rail,

side panel, liner and foam; cut off at lower

sill and header; reinstall and paint

512-400 Van 12.0

512-402 Reefer 20.0

Add

512-405 Stainless Steel (including polishing) 4.0 *Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,

drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, screwdriver, jack stands

512-500 THRESHOLD - INSTALL 24” PLATE 2.0

Includes: Install threshold, fasteners, weld

NOTE: Dry Van Only *Tools required-impact and torx head, grinder, welding unit, caulking gun

21

OPERATION SIDE ASSEMBLY RATE

513-100 TOP RAIL - REPLACE - 53’ TRAILER

Includes: Remove fasteners at roof panel,

side panels, nose rail splice, rear frame,

R & R rail. (Includes R & R foam, liner,

and moldings)

513-100 Dry Van 26.0

513-101 Reefer 42.0

Add

513-105 Roof Replacement - Dry Van 18.0

513-106 Roof Replacement - Reefer (glued down) 22.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,

caulking gun, knife to trim excess foam(reefer), jack stands

513-150 TOP RAIL - SECTION (SPLICE) - REPLACE

Includes: Cut rail, disconnect fasteners to

roof bow, roof panel, side panels, nose rail

splice, rear corner clip; remove, install and

reinforce

513-150 Dry Van - 1.0 hr/ft, plus

1.0 hr/splice

513-151 Reefer - 2.5 hrs/ft, plus

2.0 hrs/splice

513-152 Meat Railer - 3.0 hrs/ft, plus

4.0 hrs/splice

*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,

caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife

22

513-160 BOTTOM RAIL - ALUMINUM EXTRUSION - REPLACE

Includes: Hoist and support trailer, disconnect

all fasteners, remove bottom rail; reinstall.

(Includes R & R of plywood, lining, and scuff)

Dry Van (posts on 24-inch centers)

513-162 Long Vans (53’) 26.0

513-160 Long Vans (48’) 24.0

513-161 Short Vans (28’) 16.0

Reefers: Same as dry vans except must

pick up options for lining and scuff

Add

513-162 Over 48’ length, posts on 0.5

24-inch centers, per foot

513-163 48’ with posts on 12-inch centers 4.0

513-164 48’ with C/M’s on 6-inch centers 4.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,

caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands

513-180 BOTTOM RAIL - SECTION 14’ - REPLACE 12.0

Includes: Remove fasteners securing rail to

upper fifth wheel, crossmember, side post,

radius panel; cut lower rail; remove and

reinstall equal section. Use adequate

reinforcement and install with mylar tape.

513-181 Add

To cut off and reuse existing bulkhead 4.0

*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,

caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands,

scraper

23

513-200 SIDE PANEL - REPLACE

Includes: Remove all fasteners at side posts

and top rail; reinstall.

(Includes R & R lining/foam)

ONE PANEL

513-200 Dry Van - Posts 12” Centers 8.0


513-202 Reefer 16.0

(Includes R & R first 12’ of lining)

Add for Each Additional Adjacent Panel



513-205 Reefer 8.0

Add

513-206 R & R each additional adjacent 4’ lining 2.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,

caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, scraper

513-220 ULTRA PLATE PANEL - REPLACE

Includes: Remove scuff band and rivets; install

mylar film to lower rail, foam tape sealer to

cover cap, lower rail, and upper rail. Install

panel, rivets, and scuff band.

513-220 One panel 6.0

513-221 Each adjacent panel 4.0 *Tools required-drill, rivet gun, rivet set, bucking bar, caulking gun, utility knife, scraper

24

513-250 SIDE POST - REPLACE

Includes: Remove fasteners at panel, top rail,

bottom rail, foam, and reinstall

513-250 Dry Van (Includes R & R plywood) 3.0

513-251 Reefer (Does not include R & R lining) 8.0

Add for Each Additional Adjacent Post

513-255 Dry Van 2.0

Reefer 5.0


conjunction with panel replacement, the rate

is 1.0 hour for both dry van and reefer *Tools required-drill, rivet gun, rivet set, bucking bar, impact and torx head, cherry huck gun,

utility knife, hammer, punch Reefer: add knife to trim excess foam, caulking gun

25

OPERATION ROOF ASSEMBLY RATE

514-100 ROOF PANEL - ALUMINUM - REPLACE

Includes: Remove fasteners at top rails,

nose rail, rear header, heating bond to bows,

remove panel, seal, re-bond to bows/glue to

foam, and reinstall using roof reinforcement

strip

514-100 Dry Van 28’ 12.0

514-101 Dry Van 48.0 16.0

514-102 Dry Van 53’ 20.0

514-105 Reefer 28’ 16.0

514-106 Reefer 48’ 24.0

514-107 Reefer 53’ 30.0

Add

514-110 Replace One Roof Bow - Dry Van 0.5

514-111 Replace All Roof Bows 48’ Dry Van 6.0

514-112 Replace One Roof Bow - Reefer

(includes foam) 1.0

514-113 Replace All Roof Bows - 48’ Reefer

(includes foam) 8.0 *Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, hammer,

punch, scraper, utility knife

26

OPERATION DOOR & HARDWARE RATE

515-100 REAR DOOR PANEL - REPLACE

Includes: Remove hinge pins, one door,

transfer hardware and reinstall

(Includes moldings)

515-100 Van - One Door 4.0

515-101 Reefer - One Door 12.0

515-102 Reefer - One Door with external hat sections 4.0

Add

515-105 Double Lock Rods 1.5

515-106 Double Lock Rods for door with external 0.5

hat sections

515-110 Replace Hinge Butt 1.0

515-115 Replace Cam Keeper (weld) 1.0 *Tool required-wrench set, socket set, welding unit, two piece fastener huck gun, impact with

torx head, utility knife, drill, hammer, punch Note: Tools vary by type of fastener and door

515-410 HINGE/DOOR - REPLACE

Includes: R & R one door hinge and hinge pin

Reefer - New Model w/external hat sections 0.5

515-410 Van 1.0

515-411 Reefer 1.0

515-412 Reefer - One Door with external hat sections 0.5

Add

515-106 Replace Hinge Butt 1.0

27

515-500 DOOR ASSEMBLY - ROLL UP - REPLACE 4.0

Includes: Remove rollers and panels, latch

assembly; reinstall using drop-in door; paint.

(Does not include R & R track assembly)

Add

515-050 R & R Latch Assembly 1.0

515-051 R & R One Track - one side complete 2.0

515-052 Universal Door - cut/install hardware 2.0 *Tools required-wrench set, winding bars Track replacement requires welding unit, grinder,

cherry huck gun, drill Latch assembly requires wrench set, drill, rivet gun, rivet set, bucking

28

OPERATION SIDE DOOR RATE

516-100 SIDE DOOR FRAME ASSEMBLY - REPLACE

Includes: Disconnect frame from side panels,

bottom rail, top reinforcement, R & R door

assembly, foam and liner, reinstall; paint and

adjust door

516-100 Van 16.0

516-101 Reefer - aluminum 24.0

516-102 Reefer - steel 30.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking

gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam

516-150 SIDE DOOR POST/HINGE SIDE - REPLACE

Includes: Cut off at header and sill, remove

fasteners, door assembly, foam and liner, post,

reinstall; weld on hinge butts; paint

516-150 Van 8.0

516-151 Reefer 12.0 *Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking


516-160 SIDE DOOR POST/LATCH SIDE - REPLACE

Includes: Cut off at header and sill, remove

fasteners, door assembly, foam and liner, post,

reinstall; weld on keeper; paint

516-160 Van 8.0



516-164 SIDE DOOR THRESHOLD - REPLACE

Includes: Cut off both side posts, disconnect

from bottom rail and reinstall

516-164 All Models 8.0

29

516-165 SIDE DOOR HEADER - REPLACE

Includes: Remove liner/foam, cut off

at side posts, remove reinforcement

and header; reinstall/foam

516-165 Van 6.0

516-166 Reefer 16.0 *Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, welding

unit, knife to trim excess foam, two piece fastener huck gun, caulking gun

516-170 SIDE DOOR TOP REINFORCEMENT - REPLACE

Includes: R & R liner/foam, remove fasteners,

weld to header; reinstall/foam; paint

516-170 Van 4.0

516-171 Reefer 16.0 *Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, knife to

trim excess foam, two piece fastener huck gun, caulking gun

516-175 SIDE DOOR BOTTOM REINFORCEMENT - REPLACE 2.0

*Tools required-rivet gun, rivet set, bucking bar, welding unit, drill, hammer, punch, utility

knife

SIDE DOOR KIT/ASSEMBLED

516-180 INSTALL IN STANDARD LOCATION

Includes: Cut opening in side panel. Install

top and bottom reinforcements, install door

frame and door

516-180 Van 20.0


gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam, air

shears, saw, two piece fastener huck gun

30

OPERATION FLOOR RATE

523-100 FLOOR/LAMINATED HARDWOOD - 48’ - REPLACE 30.0

Includes: Remove screws, boards, steel hat

section, clean caulk, undercoat, and reinstall

Add

523-009 R & R Threshold Plate 2.0

523-101 53’ Trailer 2.0 *Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread

plate, caulking gun, grinder

FLOOR/HARDWOOD - RANDOM

523-120 WIDTH AND LENGTH - REPLACE

Includes: Remove screws, board, clean,

caulk, and reinstall floor boards

523-120 Platform - 48’ 34.0

523-121 Platform - 53’ 36.0 *Tools required-drill, impact, torx head, scraper, pry bar, welding unit for rear tread plate,

grinder

FLOOR/LAMINATED

523-150 HARDWOOD - ONE 12” BOARD - REPLACE

Includes: Remove screws, board, clean, caulk,

undercoat, and reinstall

523-150 Van - 48’ 8.0

523-152 Van - 53’ 9.0

Add

523-151 Replace Adjacent Board (each) 4.0

*Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread


31

523-200 FLOOR/ALUMINUM - REPLACE

Includes: Cut and remove fasteners; cut welds on

edge board, starting strip, and boards; replace.

(Remove foam and replace as necessary)

523-200 Van - 28’ 22.0

523-201 Van - 48’ 32.0

523-202 Van - 53’ 34.0

523-205 Reefer - 28’ (corrugated) 32.0



Add

523-220 Weld Floor - 12” Boards 28’ 18.0



523-223 R & R Wood Stringer (each) 0.5

Maximum for 28’ - 6.0 hrs



523-224 R & R Underpan - 28’ 6.0

523-225 R & R Underpan - 48’ 11.0

523-226 R & R Underpan - 53’ 12.0 *Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum

welding unit, caulking gun, socket set, wire brush

523-230 FLOOR/ALUMINUM - ONE EXTRUSION - REPLACE

Includes: Cut weld, remove fasteners, clean, and reinstall

523-230 Van - 28’ 8.0

523-231 Van - 48’ 14.0

523-232 Van - 53’ 15.0

523-233 Reefer - 28’ 12.0

523-234 Reefer - 48’ 18.0

523-235 Reefer - 53’ 20.0

Add

523-236 Reefer - 28’ - Each Additional

Adjacent Board 10.0


Adjacent Board 14.0


Adjacent Board 16.0

*Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum

welding unit, caulking gun, socket set, wire brush

32

523-300 FLOOR - STEEL HAT – REPLACE 12.0

Includes: Remove two boards, loosen

opposite board and reinstall *Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread


523-350 FLOOR - REEFER GUTTER – REPLACE 16.0

Includes: Remove screws at threshold,

cut off at gutter, floor and side; replace *Tools required-impact, torx head, impact, socket set, grinder, aluminum welding unit,

caulking gun, scraper, wire brush

523-365 FLOOR - DIAMOND PLATE OVERLAY - REPLACE

Includes: Remove fasteners, plate, clean,

and reinstall

523-365 Section 4’ X 8’ 2.5 *Tools required-grinder, welder, impact and torx head, counter sink, drill

table of contents-repair / damage - trailmobile of contents-repair / damage axle beam bottom rail...

Documents