system overview model hd3020 hrcs-wis technology bruce t. dobbie
TRANSCRIPT
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System OverviewSystem Overview
Model HD3020 HRCS-WISTechnologyBruce T. Dobbie
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Mission StatementMission Statement
R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse
supplier and are committed to the industry and our customers that depend on us to ensure that
quality is maintained at the highest possible level. We are dedicated to increasing customer
satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.
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Product: HD3020 HRCS-WISProduct: HD3020 HRCS-WIS
http://www.rkbopto.com/rkbproducts/3020.html or http://www.webinspection.us/rkb_products/literature/m3020.html
FOR MORE INFO...
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TechnologyTechnology
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Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS
R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process. This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches. Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide. This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!
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Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS
The 3020 detects most common coating streaks and scratches in all forms of coated material production.
The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.
The 3020 provides historical information on production up to and beyond one full year.
The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches.
The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets.
The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.
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Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS
Specialized streak format CCD Chipset
Standard Lighting. State-of-the-art Electronic
Processing. Ethernet communication +
Modem interface support. Latest CPU technology with Flat
Panel Touchscreen.
Detection of defects as small as 2 microns
High Speed capabilities Historical Data collection based
on Access for ease of operation Adjustable setup parameters for
defect size, position, type, etc.
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Integrated and non-integrated control system
Environmentally sound inspection station
Reflective Lighting technique
Transmissive Lighting technique
Pneumatic Lift system for rethreading
Solid Aluminum construction
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Environmentally Sound Inspection Station
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
State of the art Digital Processing
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Latest in CCD Streak-Scanning Sensor Technology
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Environmentally Sound Lamp Housings
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Transmissive and Reflective Lighting Techniques
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Up to 3/4” Full Length Tempered Safety Glass Lamp Covers
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Custom to Standard Proprietary Lighting w/spring loaded socket
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Electronic Controlled Lamp Intensity System
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Lamp Power and Low Voltage Supply Enclosure
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Environmentally Sound Electronic Processing Station
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Dual Channel Oscilloscope (troubleshooting / engineering)
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Electronic Digital Signal Processing
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Multiple Relay Interface Capability
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Electronic Signal Processing WorkStation
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Automatic Power Up Sequencing System
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Audible/Visual Alarm Unit
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Positive Air Purging System and Closed Loop AC
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
Pneumatic Lift Mechanism
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations
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HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures
QAMS® (Quality Assurance Management System)
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HD3020 HRCS-WISHD3020 HRCS-WIS ApplicationsApplications
Polyethylene Coated Silicone Coated Clay CoatedWax CoatedCoated LinerboardMagnetic MediaUV Coated FilmMachine finished coated paper Painted Metals
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HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits
High Speed Subtle Streak Type Detection
Inspection System Diagnostics
Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance
Verification Increase in PM Profit Margin
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HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits
Meets quality initiative and ISO requirements.
Detection 24/7 without the need for operational intervention.
Eliminate the need for manual inspections.
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Defect Detection ResultsDefect Detection Results
Coating Streak Container Board
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Defect Detection ResultsDefect Detection Results
Coating Streak Silicone (Loparex)
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Defect Detection ResultsDefect Detection Results
Flood in Silicone (Loparex)
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Defect Detection ResultsDefect Detection Results
Coating Streak Weyerhaeuser
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Defect Detection ResultsDefect Detection Results
Coating Streaks Vaassen Packaging
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Defect Detection ResultsDefect Detection Results
Coating Scratch Stora Enso
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Defect Detection ResultsDefect Detection Results
Coating Scratch MeadWestvaco
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Defect Detection ResultsDefect Detection Results
Coating Streaks MeadWestvaco
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Defect Detection ResultsDefect Detection Results
Coating Streak Verso Corp.
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Defect Detection ResultsDefect Detection Results
Coating Scratch Mead Coated Board
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Defect Detection ResultsDefect Detection Results
Coating Scratch Reno de Medici
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Defect Detection ResultsDefect Detection Results
Coating Streak Reno de Medici
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Defect Detection ResultsDefect Detection Results
Coating Streak and Coating Scratch Reno de Medici
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Defect Detection ResultsDefect Detection Results
Coating Streak Aluminum Poligrafica Veneta
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Defect Detection ResultsDefect Detection Results
Coating Scratch Extruded Aluminum Bar
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Defect Detection ResultsDefect Detection Results
Coating Scratch Aluminum Packaging
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Defect Detection ResultsDefect Detection Results
Streak Magnetic Media (5 micron) Imation Corp.
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Defect Detection ResultsDefect Detection Results
Hard Band Magnetic Media (5 micron) Imation Corp.
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Typical InstallationTypical Installation
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Typical InstallationTypical Installation
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Typical InstallationTypical Installation
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Installations at Major ManufacturersInstallations at Major Manufacturers
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ReferencesReferences
For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.
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Related WebsitesRelated Websites
http://www.rkbopto.com– Syracuse, New York, United States
http://rkb.chinapaper.net– Suzhou, Jiangsu, China
http://www. fioproin.it– Milan, Italy
http://www.swallowmachinery.com/– Meltham, Holmfirth, United Kingdom
http://www.quality2process.com– Delden, Netherlands
http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com– Syracuse, New York, United States