system optimization by integrated design: the dana caselucchi a., franzoni f., mariech g.,...
TRANSCRIPT
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Lucchi Andrea
Franzoni Federica
Mariech Giovanni
Lazzaretti Stefano
System optimization by integrated design:
the Dana case
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Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
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DANA & integrated design approach
Free-wheeling winch system with incorporated safety function
Winch with integrated motor for extreme environment
High power to move the world
Smart & scalable system control design
Summary & Conclusion
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Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
DANA & integrated design approach
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the only solutions provider that can manage energy
and power conveyance from engine to wheels and
engine to machine work circuits
Planetary Drive
Hydraulics, Motors
and Valves
Integrated systems
Winches
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Drive Axle
Hydrostatic Driveline System
Electric Drive Axle
Hybrid technologies
Hydrodynamic Drive System
Electronics and Controls
HVT Drive Systems
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Off-Highway
Drive and Motion
Technologies
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
DANA & integrated design approach
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Better System
Management
Improve
Component
Performance
Process
Optimization
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B
C
➢ Combine different strategies
➢ Higher number of managable variables
➢ Unique target
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Free-wheeling winch system with incorporated
safety function
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AHTS (→ Anchor Handling Tug Supply) Vessels
Safety
Better Solution tested & delivered in less time (-15%)
Various Virtual Tested Solution
Validation of Standard Virtual Submodels
New components models
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
High power to move the world
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Mobile crane with motor – winch system
Compact & Smooth
Compact & Intelligent
Reduce clocking speed
Increase torqueTower test in actual
conditions
≈ 30% min Torque
increase
Integrated Torque
sensors
Sp
ace
Sa
vin
g
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Winch with integrated motor for extreme
environment
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Extreme low temperature
Truck with winch for very extreme environment
Solution tested in actual condition
Oil properties test
Warm Up test @-45°C
Starting torque vs Temp
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Smart & scalable system control design
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Telehandler control strategy
Customized firmware
Brevini® Electronics Bricks
Drag & Drop Object firmware definition
No programming skills & debug required
Quick & Flexible firmware- 25% firmware development time
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Summary
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Electronics
Integrated sensors for
intelligent component
Software Development
-25 % firmware
development time
Hydraulics
Virtual & actual test of
solutions (-15% test
time need)
Mechanics
Integrated component
development & design
Integrated design: the keypoints
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Conclusion
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Overall performance & design improvement
Smart & Customizable controls
Increased capability to overcome design roadblocks
Condition Monitoring Integration
Enhanced Connectivity
Lucchi A., Franzoni F., Mariech G., Lazzaretti S.
3/19/2018
© 2018 Dana Inc.
Thank you for your attention!
Contact:
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Andrea Lucchi
Off-Highway Drive and Motion Technologies
Dana Incorporated
Office: +39-0522-270-476
www.dana.com/brevini