symposium luso-german energy jul 2017 - maestri
TRANSCRIPT
XVI SIMPÓSIO LUSO-ALEMÃO DE ENERGIA „EFICIÊNCIA ENERGÉTICA, INCLUINDO ENERGIAS
RENOVÁVEIS, NA INDÚSTRIA”
António J BaptistaRicardo Barbosa4 de julho de 2017, Lisboa
“The relevance of Energy Efficiency within Industry 4.0”
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“The relevance of Energy Efficiency within Industry 4.0”
AGENDA
1. Introduction and context
2. The role of Energy Efficiency in Industry 4.0
3. The H2020 MAESTRI Project
4. Final Remarks
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“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► The Industrie 4.0 Paradigm
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“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► The Industrie 4.0 Paradigm
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Source: http://www.ancud.de/loesungen/industrie-40
Source: http://www.iot.tt.com.pl/en/industry-4-0
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► The Industrie 4.0 Paradigm
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Source: https://www.i-scoop.eu/industry-4-0/#The_original_definition_of_Industry_40_or_better_Industrie_40
Source: acatech 2011
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► The Industrie 4.0 Paradigm
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Source: https://coe.qualiware.com/reference-architectures-for-industry-4-0/
RAMI 4.0 Referencial
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► Industrie 4.0 ► The (R)evolution
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Source: Bosch 2016
cyber-physical production systems+ augmented reality capabilities
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► Industrie 4.0 ► The (R)evolution
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Source: CRITICAL MANUFACTURING 2016
“The product chooses its materialization!”
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► Industrie 4.0 ► The (R)evolution
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Source: BCG
from production system referential... to ... product centred referential!
Lagrangian vs Eulerian analogy ...
“The relevance of Energy Efficiency within Industry 4.0”
1. Introduction and context ► Industrie 4.0 around Europe ...
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Source: https://www.i-scoop.eu/digital-day-eu-wants-boost-manufacturing-transformation/
The EU and EU industry together want to spend over €50 billion in the next 5 years to boost the digitalization of the European industry.
“The relevance of Energy Efficiency within Industry 4.0”
AGENDA
1. Introduction and context
2. Role of Energy Efficiency in Industry 4.0
3. The H2020 MAESTRI Project
4. Final Remarks
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“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► Life cycle Perspective
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Source: http://enterprise-iot.org
ENERGY FLOW
MATERIAL FLOW
“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► The potential & vision
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Source: Google 2017, https://deepmind.com
► To support big energy efficiency improvements (not just by robust planning, but through Artificial Intelligence)
“ENERGY 4.0”
“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► The potential & vision
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Source: PRODUTECH PSI, INEGI, 2015
► Act as a technology enabler and “game changer” to clean energy transition
“ENERGY 4.0”
Source: http://www.eesc.europa.eu/resources/docs/krasser_1dec15_hearing.pdf
“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► The potential & vision
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Source: Siemens 2013
► Act as a side enabler for faster digitalization and improve materials resource efficiency and productivity
“ENERGY 4.0”
“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► The potential & vision
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► Create disruptive business models by seeking the digitalization opportunities (business analytics, big-data, blockchain, etc.)
“ENERGY 4.0”
Source: Energy Management in the Factory of the Future, Siemens 2016
Blockchain is a technology that enables so-called“peer-to-peer” transactions. With this type oftransaction, every participant in a network cantransact directly with every other network participantwithout involving a third-party intermediary
Source: PWC 2017
“The relevance of Energy Efficiency within Industry 4.0”
1. Role of Energy Efficiency in Industry 4.0 ► Energy 4.0 Drivers
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Source: http://futurepreneurs.eu
“The relevance of Energy Efficiency within Industry 4.0”
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Source: Bird & Bird LLP 2016
1. Role of Energy Efficiency in Industry 4.0 ► Energy 4.0 Drivers
“The relevance of Energy Efficiency within Industry 4.0”
AGENDA
1. Introduction and context
2. The role of Energy Efficiency in Industry 4.0
3. The H2020 MAESTRI Project
4. Final Remarks
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“The relevance of Energy Efficiency within Industry 4.0”
The sole responsibility for the content of this document lies with the authors. It does not necessarily reflect the opinion of
the European Union. The European Commission is not responsible for any use that may be made of the information
contained therein
Total Resource and Energy Efficiency Management System for Process Industries
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under
grant agreement No 680570.
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“The relevance of Energy Efficiency within Industry 4.0”
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CoordinatorPARTNERS
“The relevance of Energy Efficiency within Industry 4.0”
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Financing Program : Horizon 2020 - SPIRE
Total budget : EUR 5,673,356
Start|End date : Set-2015 | Aug-2019
Website: http://maestri-spire.eu/
“The relevance of Energy Efficiency within Industry 4.0”
Technical/Technological Gaps
Lack of flexible, scalable and holistic tools to support decision making processregarding resource and energy efficiency
Lack of simple and integrated tools to assess and optimize resource and energyefficiency, crossing the different environmental and economic operationalaspects
Deficient knowledge to identify the potential use of wastes as resources
(energy, resources, man-power, etc.)
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3. The H2020 MAESTRI Project ► Challenges
“The relevance of Energy Efficiency within Industry 4.0”
Management Gaps
Non-incorporation of sustainability aspects in company strategy andobjectives
Non-implementation of structured management systems targeting resourceconsumption and energy efficiency
Dispersion of process efficiency relevant data and information acrossdifferent departments of the company
Difficulty on the definition of clear and consistent KPIs and their follow-up
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3. The H2020 MAESTRI Project ► Challenges
“The relevance of Energy Efficiency within Industry 4.0”
Organisational Gaps
Poor means for sharing resources (e.g. plants, energy, water,wastes and recycled materials) through the integration ofmultiple production units of a single company or multiplecompanies on a single industrial production site;
Difficulty to collect and share information about all process flows(resource and energy inputs as well as waste and pollutantoutputs).
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3. The H2020 MAESTRI Project ► Challenges
“The relevance of Energy Efficiency within Industry 4.0”
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3. The H2020 MAESTRI Project ► Vision
“The relevance of Energy Efficiency within Industry 4.0”
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
“The relevance of Energy Efficiency within Industry 4.0”
• Development of management tools that encompass LEAN strategies related to sustainable continuous improvements.
• An flexible and holistic approach will allow the definition and monitoring of KPIs, aiming the identification of improvements
• Integration with strategy, management system and managers’ behaviours will ensure the proper motivation and people engagement on every level of the company
Management System
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
MAESTRI roadmap
INITIAL STATE
IMPROVED STATE
MATURITY ASSESSMENT
CURRENT STATE ANALYSIS
ASSESS IMPACT OF
IMPROVEMENT
IMPLEMENTIMPROVEMENT
ACTIONS
IDENTIFY IMPROVEMENT
ACTIONS
“The relevance of Energy Efficiency within Industry 4.0”
Efficiency Assessment
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
OFF
LIN
E (“
Gre
enfi
eld
”, “
In S
itu
”) a
nd
ON
LIN
E M
on
ito
rin
gA
sses
men
ts
LEAN THINKING & Manufacturing
PDCA, VSM, etc.
Resource, Operations, Flow
Efficiency
Enviro-ment
LCA, EPA
Eco-Efficiency
Enco-mical
Value, Cost, LCC
EFFICIENCY FRAMEWORK
“The relevance of Energy Efficiency within Industry 4.0”
ecoPROSYS Methodology (PRODUTEH PSI)
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
Efficiency Assessment
“The relevance of Energy Efficiency within Industry 4.0”
Multi-Layer Stream Mapping
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An innovative approach transforming a based analytical tool(VSM) into a multi-domain Overall Efficiency assessment tool
(both for offline and online monitoring)
Efficiency Assessment:
3. The H2020 MAESTRI Project ► Total Efficiency Framework
“The relevance of Energy Efficiency within Industry 4.0”
Industrial Symbiosis
Industrial Symbiosis, within the scope of sustainable manufacturing for
process industries, fosters the sharing of resources (energy, water,
residues and recycled materials etc.) within the different processes of a
single company or between multiple companies.
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
“The relevance of Energy Efficiency within Industry 4.0”
Vertical and horizontal integration is
the key condition for seamless
information flows from different
business units and between business
partners.
MAESTRI project proposes a vision
aligned to “INDUSTRY 4.0”
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3. The H2020 MAESTRI Project ► Total Efficiency Framework
MAESTRI IoT Platform
“The relevance of Energy Efficiency within Industry 4.0”
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• Chemical Sector (Paint Producer)
• Chemical Sector (Resines Producer)
• Polymer Parts Sector (Injection Moulding)
• Metalworking Sector (Stamping)
3. The H2020 MAESTRI Project ► Industrial Demonstrators
“The relevance of Energy Efficiency within Industry 4.0”
AGENDA
1. Introduction and context
2. The role of Energy Efficiency in Industry 4.0
3. The H2020 MAESTRI Project
4. Final Remarks
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“The relevance of Energy Efficiency within Industry 4.0”
3. Final Remarks
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► Within Industry 4.0 paradigm, Energy Efficiency represents an important aspect for Industry Sustainability
► “Energy 4.0” will comprehend significant progresses based on digitalization and related technologies (big-data, AI, Blockchain, etc.)
► “Energy 4.0” will be an enabler and game changer to clean energy transition, where new business models will appear and grow
► H2020 MAESTRI project represents an contribute within SPIRE Program towards Energy Efficiency and Industry Sustainability, vastly enabled by the capabilities of Industry 4.0
“The relevance of Energy Efficiency within Industry 4.0”
3. Final Remarks
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“Energy efficiency will be an integral part of Industry 4.0.
Networking beyond the boundaries of individual companies is an
essential prerequisite for greater energy flexibility. In the future,
production planning and production control systems will also be
charged with energy management. They will exchange data on
upcoming power requirements. The Smart Factory and the Smart
Grid, i.e., intelligent power grids, will merge.”
“The relevance of Energy Efficiency within Industry 4.0”
3. Final Remarks
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Source: http://www.eesc.europa.eu
“The relevance of Energy Efficiency within Industry 4.0”
THANK YOU | DANKE | OBRIGADO
CONTACTS: António J Baptista ([email protected])
Ricardo Barbosa ([email protected])
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