sutton industrial high perf

2009 High Performance Catalogue

NEW2009 Sutton Tools Catalogue...Our Comprehensive Product Range Including:• Drills• Taps• Endmills• Reamers• Carbide Burs• High performance and carbide tools

Contact your local Sutton Tools representative for your copy

This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.

sustainableforest

millaccredited

elemental chlorinefree

EMAS

Sutton Tools is a highly focused team of 500 people who have enabled this globally competitive program of high value products.

As one of the worlds largest independent family owned cutting tool companies, Sutton Tools has a long standing commitment to our employees and partners. We continue to expand our business and produce ever higher levels of specifications to exceed market expectations.

Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge with its comprehensive range of high performance cutting tools and surface coatings.

Our aggressive investment policy compliments our product offer with globally integrated logistics, Research and Development testing and reconditioning services facilities at world best practice.

We invite our current and potential new partners to visit our facilities and let us demonstrate our value.

Robert SuttonGroup Marketing ManagerSutton Tools Pty Ltd

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Customer Service Stock requirements and needs can vary from customer to customer and Sutton Tools has implemented varied ordering systems (EDI, email, Phone & fax) to receive orders and seamlessly process them.For customers requiring urgent deliveries we offer late order cut off time. Our standard order cut off for same day despatch is 3:00pm.Sutton Tools customer service team deliver helpful service and advice to businesses, end users and stores throughout Australia.

Their job is to help you solve any problems. The service team have a strong reputation for providing support with experience and first-rate product knowledge.Sutton Tools has been successfully delivering quality cutting tools to customers throughout Australia for over 90 years. Sutton Tools combines the latest logistic technology (freight management systems) with personalised service to ensure that you get the products you order, when you need them on time, every time.

Distribution and LogisticsOur International Distribution Centre uses modern radio frequency scanning technology coupled with the latest carousel and stock replenishment systems which allows accurate stock control and efficient warehouse operation. We have over 17,000 SKU’s and our stock availability consistently averages in the high 90%’s. From a customer perspective, this provides confidence in breadth and depth of stock cover and reliable delivery service

Special Tools & Tool ReservicingFor over 90 years Sutton Tools has been designing and manufacturing precision cutting tools in Australia and exporting to the world. Sutton Tools is a leading global provider of specialist cutting solutions’, in Drilling Tools, Threading Tools, Reamers and Milling Cutters, we offer a one stop shop tool refurbishment including Re-Grinds & Re-Coating for special tools that can be supplied to suit your special requirements. Specialist tools distribute to industries such as Automotive, Aerospace, Marine, Transport, Construction, Surgical equipment, Manufacturing, Toolmaking, and Agriculture to name a few.

Quality Management SystemsSutton Tools company complies with and is currently certified toISO Global 9001:2008, under the Quality Management Systems.This demonstrates Sutton Tools commitment to providing a servicebased on quality.

we offer a comprehensive service...

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Sutton Tools Expert Tool Systemwww.suttontools.com.au/ETS/ExpertToolSystem

Sutton Tools Web assisted Expert Tool System, allows for finding the right tool for your specific machining task so easy. The Expert Tool System will recommend the right tool for the right application and everything from suitable coolant choices through to cutting calculations. Our Expert Tool System provides easy step-by-step detailed information that includes: - Graph Selector: Hardness of Materials - Material Type - Material Classification - Material Groups - Tool Selector - Recommend Tools - Shows Stock Availability

Sales advice and serviceSutton Tools Sales consultants service all states in Australia and are fully experienced to assist with:

- Technical advice- Products - Core stock ranges- Merchandising concepts, product ranges & installation- Sales and Marketing - Point of sale and promotional material

Technical AdviceSutton Tools have specialised staff that are highly trained.

- Assist to select the right tool.- Advise on the operating conditions of a tool.- Specialist in optimising your process.- Experienced metrology specialist- Selected machining experts

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ResearchSutton Tools research includes travelling the world for the best equipment available, attending engineering exhibitions on an international level. We treat R & D seriously, an ongoing vigil to stay abreast of better best technology advancements and continue investing into research & development, that is Sutton Tools philosophy.

Testing In order to assist in the research and development, Sutton Tools have implemented a state of the art Test Centre incorporating CNC machining centre’s for testing and developing of our tools, to simulate precisely the way industry are using the tools.

Development - ToolsOne aspect of the manufacturing process we employ is the conventional grinding and advanced super abrasive grinding. This “Grinding Technology” has enabled Sutton Tools to be a leader in this field and we can genuinely claim as having one of the best Grinding shops in Australia. Our CNC equipment is designed to operate at a high level of grinding technology to ensure that our cutting tools are of the highest accuracy and performance.

Development - MachinerySutton tools Engineering Department have state of the art technology and design equipment which has been critical in our continual new development of machinery. Sutton Tools purpose build and design machinery for manufacture for specific applications to produce better cutting tools.

Automation & Production In order to control the escalating costs of manufacture, Sutton Tools have invested heavily in automation to reduce the costs of labour by designing and application of Robotics equipment to achieve higher production.

commitment to research & development….

0 Ncm 424 RPM R=100%rameter Set

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0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0Cutting Torque Depth [mm]

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(c) microtap GmbH - www.microtap.com

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Today’s metal working industry faces the relentless challenge of producing product faster, better and cheaper than before. Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge, through its commitment to research and development.

www.sutton.com.au

Drills Stub

Drills Jobber

Drills Long

Drills Spotting & Countersinks

Taps For Blind Holes

Taps For Through Holes

Endmills Finishing & Roughing

Information Application Guide

Technical Information

Contents

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Index

Catalogue Code

Page No.

Colour Ring Description Geometry Type Tool

MaterialSurface Finish Standard

TapsT100 10 Machine Tap, with Spiral Point (reinforced shank), Metric N HSSE V3 Brt DIN371

T101 10 Machine Tap, with Spiral Point (reduced shank), Metric N HSSE V3 Brt DIN376

T102 10 Machine Tap, with Spiral Point (reinforced shank), Metric N HSSE V3 St. Ox DIN371

T103 10 Machine Tap, with Spiral Point (reduced shank), Metric N HSSE V3 St. Ox DIN376

T104 10 Machine Tap, with Spiral Point (reinforced shank), Metric N HSSE V3 TiN DIN371

T105 10 Machine Tap, with Spiral Point (reduced shank), Metric N HSSE V3 TiN DIN376

T110 11 O Machine Tap, with Spiral Point (reinforced shank), Metric VA HSSE V3 St. Ox DIN371

T111 11 O Machine Tap, with Spiral Point (reduced shank), Metric VA HSSE V3 St. Ox DIN376

T116 11 O Machine Tap, with Spiral Point (reinforced shank), Metric VA PM PM-HSSE V3 TiCN DIN371

T117 11 O Machine Tap, with Spiral Point (reduced shank), Metric VA PM PM-HSSE V3 TiCN DIN376

T122 11 O Machine Tap, with Spiral Point (reinforced shank), Metric W HSSE V3 Ni DIN371

T123 11 O Machine Tap, with Spiral Point (reduced shank), Metric W HSSE V3 Ni DIN376

T124 11 O Machine Tap, with Spiral Point (reinforced shank), Metric W HSSE V3 St. Ox DIN371

T125 11 O Machine Tap, with Spiral Point (reduced shank), Metric W HSSE V3 St. Ox DIN376

T128 11 O Machine Tap, with Spiral Point (reinforced shank), Metric AZ HSSE V3 Brt DIN371

T129 11 O Machine Tap, with Spiral Point (reduced shank), Metric AZ HSSE V3 Brt DIN376

T140 10 O Machine Tap, with Spiral Point (reinforced shank), Metric UNI PM-HSSE V3 TiAlN DIN371

T141 10 O Machine Tap, with Spiral Point (reduced shank), Metric UNI PM-HSSE V3 TiAlN DIN376

T144 11 O Machine Tap, with Spiral Point (reinforced shank), Metric H PM-HSS Co St. Ox DIN371

T145 11 O Machine Tap, with Spiral Point (reduced shank), Metric H PM-HSS Co St. Ox DIN376

T146 11 O Machine Tap, with Spiral Point (reinforced shank), Metric H PM-HSS Co TiCN DIN371

T147 11 O Machine Tap, with Spiral Point (reduced shank), Metric H PM-HSS Co TiCN DIN376

T154 10 Machine Tap, with Spiral Point, Metric Fine N HSSE V3 Brt DIN374

T156 10 Machine Tap, with Spiral Point, Metric Fine N HSSE V3 St. Ox DIN374

T157 10 Machine Tap, with Spiral Point, Metric Fine N HSSE V3 TiN DIN374

T158 11 O Machine Tap, with Spiral Point, Metric Fine VA HSSE V3 St. Ox DIN374

T160 11 O Machine Tap, with Spiral Point, Metric Fine VA PM PM-HSSE V3 TiCN DIN374

T163 10 O Machine Tap, with Spiral Point, Metric Fine UNI PM-HSSE V3 TiAlN DIN374

T187 8 Machine Tap, with Spiral Flutes (reinforced shank), Metric R40 N HSSE V3 Brt DIN371

T188 8 Machine Tap, with Spiral Flutes (reduced shank), Metric R40 N HSSE V3 Brt DIN376

T189 8 Machine Tap, with Spiral Flutes (reduced shank), Metric R40 N HSSE V3 St. Ox DIN376

T190 8 Machine Tap, with Spiral Flutes, Metric Fine R40 N HSSE V3 St. Ox DIN374

T197 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R45 VADH HSSE V3 St. Ox DIN371

T199 9 O Machine Tap, with Spiral Flutes (reduced shank), Metric R45 VADH HSSE V3 St. Ox DIN376

T205 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R50 VA PM PM-HSSE V3 TiCN DIN371

T206 9 O Machine Tap, with Spiral Flutes (reduced shank), Metric R50 VA PM PM-HSSE V3 TiCN DIN376

T209 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R15 H PM-HSS Co St. Ox DIN371

T210 9 O Machine Tap, with Spiral Flutes (reduced shank), Metric R15 H PM-HSS Co St. Ox DIN376

T211 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R15 H PM-HSS Co TiCN DIN371

T212 9 O Machine Tap, with Spiral Flutes (reduced shank), Metric R15 H PM-HSS Co TiCN DIN376

T227 8 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R40 UNI PM-HSSE V3 TiAlN DIN371

T228 8 O Machine Tap, with Spiral Flutes (reduced shank), Metric R40 UNI PM-HSSE V3 TiAlN DIN376

T231 8 O Machine Tap, with 2 Spiral Flutes (reinforced shank), Metric R45 Al HSSE V3 Brt DIN371

T232 8 O Machine Tap, with 2 Spiral Flutes (reduced shank), Metric R45 Al HSSE V3 Brt DIN371

T235 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R45 W HSSE V3 Brt DIN371

T236 9 O Machine Tap, with Spiral Point (reduced shank), Metric R45 W HSSE V3 Brt DIN376

T241 9 O Machine Tap, with Spiral Flutes (reinforced shank), Metric R45 W HSSE V3 TiN DIN371

T242 9 O Machine Tap, with Spiral Point (reduced shank), Metric R45 W HSSE V3 TiN DIN376

T245 8 Machine Tap, with Spiral Flutes, Metric Fine R40 N HSSE V3 Brt DIN374

T247 8 Machine Tap, with Spiral Flutes, Metric Fine R40 N HSSE V3 St. Ox DIN374

T249 9 O Machine Tap, with Spiral Flutes, Metric Fine R45 VADH HSSE V3 St. Ox DIN374

T252 9 O Machine Tap, with Spiral Flutes, Metric Fine R50 VA PM PM-HSSE V3 TiCN DIN374

T254 8 O Machine Tap, with Spiral Flutes, Metric Fine R40 UNI PM-HSSE V3 TiAlN DIN374

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Index

Catalogue Code

Page No.

Colour Ring Description Geometry Type Tool

MaterialSurface Finish Standard

T292 9 O Machine Tap, with Straight Flutes (reinforced shank), Metric GG HSSE V3 TiCN DIN371

T293 9 O Machine Tap, with Straight Flutes (reduced shank), Metric GG HSSE V3 TiCN DIN376

T301 9 O Machine Tap, with Straight Flutes, Metric Fine GG HSSE V3 TiCN DIN374

T319 9 Machine Tap, Fluteless with coolant grooves (reinforced shank), Metric N HSSE V3 TiCN DIN371

T320 9 Machine Tap, Fluteless with coolant grooves (reduced shank), Metric N HSSE V3 TiCN DIN376

T321 11 Machine Tap, Fluteless with coolant grooves (reinforced shank), Metric N HSSE V3 TiCN DIN371

T322 11 Machine Tap, Fluteless with coolant grooves (reduced shank), Metric N HSSE V3 TiCN DIN376

Drills

D151 4 Stub Drill, 40° parabolic flute design with rake correction point CNC - N HSS Co TiAlN DIN1897

D153 4 O Stub Drill, 40° radiused flute design with facet point, Black Magic R40 VA HSS Co TiAlN DIN1897

D155 4 O Stub Drill, 40° parabolic flute design with facet & rake correction point R40 UNI SPM TiAlN DIN1897

D163 5 Jobber Drill, 40° parabolic flute design with rake correction point DHJ - N HSS Co TiAlN DIN338

D165 4 Stub Drill, 35° special point geometry with radius cutting lips, DXS DXS -W HSS Co TiAlN DIN1897

D168 5 O Jobber Drill, 40° parabolic flute design with facet & rake correction point R40 UNI SPM TiAlN DIN338

D169 5 O Jobber Drill, 40° radiused flute design with facet point, Black Magic R40 VA HSS Co TiAlN DIN338

D171 6 Long Series Drill, 40° parabolic flute design with rake correction point DHL - N HSS Co TiAlN DIN340

D175 7 Spot Drill 90° N HSS Co TiN DIN1897

D176 7 Spot Drill 120° N HSS Co TiN DIN1897

D177 5 Jobber Drill, 35° special point geometry with radius cutting lips, DXJ DXJ - W HSS Co TiAlN DIN338

D194 6 Extra Long Series-1 Drill, 40° parabolic flute design, rake correction point N HSS Co TiAlN DIN1869-1



C108 7 Countersink 90° N HSS Co Brt DIN335

Endmills

E108 12 O Endmill, with 2 flutes, 30° helix, for keyway milling R30 UNI SPM Brt DIN327

E109 12 O Endmill, with 2 flutes, 30° helix, for keyway milling R30 UNI SPM TiAlN DIN327

E110 12 O Endmill, with 2 flutes, 40° helix, short series R40 Al HSS Co Brt DIN844K

E134 13 O Endmill, with 4 flutes, Unequal helix, short series, Harmony UNI SPM TiAlN DIN844K

E136 13 O Endmill, with 4 flutes, Unequal helix, long series, Harmony UNI SPM TiAlN DIN844L

E122 13 O Endmill, with 3 flutes, 45° helix, short series R45 W SPM TiAlN DIN844K

E124 13 O Endmill, with 3 flutes, 45° helix, long series R45 W SPM TiAlN DIN844L

E137 13 O Endmill, with 4 flutes, 50° helix, short series R50 VA SPM TiAlN DIN844K

E151 14 O Roughing Endmill, 45° helix, flatted shank, short series R45 UNI HRS SPM TiAlN DIN844K

E152 14 O Roughing Endmill, 35° helix, flatted shank, short series R35 WR SPM Brt DIN844K

E157 14 O Roughing Endmill, 55° helix, flatted shank, short series R55 VA SPM TiAlN DIN844K

E176 14 O Roughing Endmill, 30° helix, flatted shank, short series R30 HR SPM TiAlN DIN844K

E177 14 O Roughing Endmill, 30° helix, flatted shank, long series R30 HR SPM TiAlN DIN844L

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Available in 0.1mm rises. Refer to our complete Industrial Catalogue online for entire range

Speed & Feeds - refer page 15

Catalogue Code D177 D151 D155 D153Product Name DXS CNC R40 UNI Black Magic

Discount Group A1130 A1130 A1502 A1502

Material HSS Co HSS Co SPM HSS Co

Surface Finish TiAlN TiAlN TiAlN TiAlN

Colour Ring & Application R35 W R40 N R40 UNI R40 VA

Point Type 130º Form A 130º Form B 130º 4 Facet Form B 4 Facet

Shank Tolerance h9 h9 h7 h7

d1 l1 l2 Item # Item # Item # Item #

Drills Stub 3xd1

DIN 18971.0 26 6 D177 0100 D151 0100 D155 0100 D153 01001.5 32 9 D177 0150 D151 0150 D155 0150 D153 01502.0 38 12 D177 0200 D151 0200 D155 0200 D153 02002.5 43 14 D177 0250 D151 0250 D155 0250 D153 02503.0 46 16 D177 0300 D151 0300 D155 0300 D153 03003.3 49 18 D177 0330 D151 0330 D155 0330 D153 03303.5 52 20 D177 0350 D151 0350 D155 0350 D153 03504.0 55 22 D177 0400 D151 0400 D155 0400 D153 04004.2 55 22 D177 0420 D151 0420 D155 0420 D153 04204.5 58 24 D177 0450 D151 0450 D155 0450 D153 04505.0 62 26 D177 0500 D151 0500 D155 0500 D153 05005.5 66 28 D177 0550 D151 0550 D155 0550 D153 05506.0 66 28 D177 0600 D151 0600 D155 0600 D153 06006.5 70 31 D177 0650 D151 0650 D155 0650 D153 06506.8 74 34 D177 0680 D151 0680 D155 0680 D153 06807.0 74 34 D177 0700 D151 0700 D155 0700 D153 07007.5 74 34 D177 0750 D151 0750 D155 0750 D153 07508.0 79 37 D177 0800 D151 0800 D155 0800 D153 08008.5 79 37 D177 0850 D151 0850 D155 0850 D153 08509.0 84 40 D177 0900 D151 0900 D155 0900 D153 09009.5 84 40 D177 0950 D151 0950 D155 0950 D153 0950

10.0 89 43 D177 1000 D151 1000 D155 1000 D153 100010.2 89 43 D177 1020 D151 1020 D155 1020 D153 102010.5 89 43 D177 1050 D151 1050 D155 1050 D153 105011.0 95 47 D177 1100 D151 1100 D155 1100 D153 110012.0 102 51 D177 1200 D151 1200 D155 1200 D153 120012.5 102 51 D177 1250 D151 1250 D155 1250 D153 125012.7 102 51 D177 1270 D151 1270 D155 1270 D153 127013.0 102 51 D177 1300 D151 1300 D155 1300 D153 130013.5 107 54 D177 1350 D151 1350 D155 1350 D153 135014.0 107 54 D177 1400 D151 1400 D155 1400 D153 140014.5 111 56 D177 1450 D151 1450 D155 1450 D153 145015.0 111 56 D177 1500 D151 1500 D155 1500 D153 150015.5 115 58 D177 1550 D151 1550 D155 1550 D153 155016.0 115 58 D177 1600 D151 1600 D155 1600 D153 160016.5 119 60 D177 1650 D151 1650 D155 1650 D153 165017.0 119 60 D177 1700 D151 1700 D155 1700 D153 170017.5 123 62 D177 1750 D151 1750 D155 1750 D153 175018.0 123 62 D177 1800 D151 1800 D155 1800 D153 180018.5 127 64 D177 1850 D151 1850 D155 1850 D153 185019.0 127 64 D177 1900 D151 1900 D155 1900 D153 190019.5 131 66 D177 1950 D151 1950 D155 1950 D153 195020.0 131 66 D177 2000 D151 2000 D155 2000 D153 2000

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Prices exclude GST www.sutton.com.au

Refer to our complete Industrial Catalogue online for entire range


Catalogue Code D165 D163 D168 D169Product Name DXJ DHJ R40 UNI Black Magic


Material HSS Co HSS Co SPM HSS Co


Colour Ring & Application R35 W R40 N R40 UNI R40 VA

Point Type 130º Form A 130º Form B 130º 4 Facet Form B 4 Facet Form C

Shank Tolerance h9 h9 h7 h7

d1 l1 l2 Item # Item # Item # Item #

Drills Jobber 5xd1

DIN 3381.0 34 13 D163 0100 D168 01001.5 40 19 D163 0150 D168 01502.0 49 25 D163 0200 D168 0200 D169 02002.5 57 31 D163 0250 D168 0250 D169 02503.0 61 33 D165 0300 D163 0300 D168 0300 D169 03003.3 65 36 D165 0330 D163 0330 D168 0330 D169 03303.5 70 39 D165 0350 D163 0350 D168 0350 D169 03504.0 75 43 D165 0400 D163 0400 D168 0400 D169 04004.2 75 43 D165 0420 D163 0420 D168 0420 D169 04204.5 80 47 D165 0450 D163 0450 D168 0450 D169 04505.0 86 52 D165 0500 D163 0500 D168 0500 D169 05005.5 93 57 D165 0550 D163 0550 D168 0550 D169 05506.0 93 57 D165 0600 D163 0600 D168 0600 D169 06006.5 101 63 D165 0650 D163 0650 D168 0650 D169 06506.8 109 69 D165 0680 D163 0680 D168 0680 D169 06807.0 109 69 D165 0700 D163 0700 D168 0700 D169 07007.5 109 69 D165 0750 D163 0750 D168 0750 D169 07508.0 117 75 D165 0800 D163 0800 D168 0800 D169 08008.5 117 75 D165 0850 D163 0850 D168 0850 D169 08509.0 125 81 D165 0900 D163 0900 D168 0900 D169 09009.5 125 81 D165 0950 D163 0950 D168 0950 D169 0950

10.0 133 87 D165 1000 D163 1000 D168 1000 D169 100010.2 133 87 D165 1020 D163 1020 D168 1020 D169 102010.5 133 87 D165 1050 D163 1050 D168 1050 D169 105011.0 142 94 D165 1100 D163 1100 D168 1100 D169 110012.0 151 101 D165 1200 D163 1200 D168 1200 D169 120012.5 151 101 D165 1250 D163 1250 D168 1250 D169 125012.7 151 101 D163 1270 D168 1270 D169 127013.0 151 101 D165 1300 D163 1300 D168 1300 D169 130013.5 160 108 D163 1350 D168 1350 D169 135014.0 160 108 D163 1400 D168 1400 D169 140014.5 169 114 D163 1450 D168 1450 D169 145015.0 169 114 D163 1500 D168 1500 D169 150015.5 178 120 D163 1550 D168 1550 D169 155016.0 178 120 D163 1600 D168 1600 D169 160016.5 184 125 D168 1650 D169 165017.0 184 125 D168 1700 D169 170017.5 191 130 D168 1750 D169 175018.0 191 130 D168 1800 D169 180018.5 198 135 D168 1850 D169 185019.0 198 135 D168 1900 D169 190019.5 205 140 D168 1950 D169 195020.0 205 140 D168 2000 D169 2000

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- For deep hole applications - Point geometry ensures high strength- Optimal chip transportation, due to paraolic flute design- Less no. of pecks required over conventional drill designs- For use in CNC & manual applicationsSpeed & Feeds - refer page 15

Catalogue Code D171 D194 D195 D196Product Name DHL DHXL-1 DHXL-2 DHXL-3


Material HSS Co HSS Co HSS Co HSS Co


Colour Ring & Application R40 N R40 N R40 N R40 N

Point Type 130º Form B 130º Form B 130º Form B 130º Form B

Shank Tolerance DIN340 DIN1869-1 DIN1869-2 DIN1869-3 h9 h9 h9 h9

d1 l1 l2 l1 l2 l1 l2 l1 l2 Item # Item # Item # Item #

Drills Long & Extra Length

1.0 56 33 D171 01001.5 70 45 D171 01502.0 85 56 135 90 D171 0200 D194 02002.5 95 62 140 95 D171 0250 D194 02503.0 100 66 155 105 200 135 D171 0300 D194 0300 D195 03003.3 106 69 D171 03303.5 112 73 165 115 210 145 265 180 D171 0350 D194 0350 D195 0350 D196 03504.0 119 78 175 120 220 150 280 190 D171 0400 D194 0400 D195 0400 D196 04004.2 119 78 D171 04204.5 126 82 185 125 235 160 295 200 D171 0450 D194 0450 D195 0450 D196 04505.0 132 87 195 135 245 170 315 210 D171 0500 D194 0500 D195 0500 D196 05005.5 139 91 205 140 260 180 330 225 D171 0550 D194 0550 D195 0550 D196 05506.0 139 91 205 140 260 180 330 225 D171 0600 D194 0600 D195 0600 D196 06006.5 148 97 215 150 275 190 350 235 D171 0650 D194 0650 D195 0650 D196 06506.8 156 102 D171 06807.0 156 102 225 155 290 200 370 250 D171 0700 D194 0700 D195 0700 D196 07007.5 156 102 225 155 290 200 370 250 D171 0750 D194 0750 D195 0750 D196 07508.0 165 109 240 165 305 210 390 265 D171 0800 D194 0800 D195 0800 D196 08008.5 165 109 240 165 305 210 390 265 D171 0850 D194 0850 D195 0850 D196 08509.0 175 115 250 175 320 220 410 280 D171 0900 D194 0900 D195 0900 D196 09009.5 175 115 250 175 320 220 410 280 D171 0950 D194 0950 D195 0950 D196 0950

10.0 184 121 265 185 340 235 430 295 D171 1000 D194 1000 D195 1000 D196 100010.2 184 121 D171 102010.5 184 121 D171 105011.0 195 128 D171 110011.5 195 128 D171 120012.0 205 134 D171 125012.5 205 134 D171 127013.0 205 134 D171 1300

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Catalogue Code C108 D175 D176Discount Group A1108 A1124 A1124

Material HSS Co HSS Co HSS Co

Surface Finish TiAlN TiN TiN

Colour Ring & Application UNI N N

Geometry - - -

Point Type 90º 90º 120º

Shank Tolerance - h9 h9

d1 l1 l2 d2 Item # Item # Item #

Drills Spotting & Countersinks

DIN335

DIN 3354.3 40 4 C108 04305.3 40 4 C108 05306.3 45 5 C108 06307.3 50 6 C108 07308 50 6 C108 0800

8.4 50 6 C108 08409.4 50 6 C108 094010 50 6 C108 1000

10.4 50 6 C108 104011.5 56 8 C108 115012.4 56 8 C108 124013.4 56 8 C108 134015 60 10 C108 1500

16.5 60 10 C108 165019 63 10 C108 1900

20.5 63 10 C108 205023 67 10 C108 230025 67 10 C108 250030 71 12 C108 300031 71 12 C108 3100

DIN 18973.0 46 16 3.0 D175 0300 D176 03004.0 55 22 4.0 D175 0400 D176 04005.0 62 26 5.0 D175 0500 D176 05006.0 63 25 6.0 D175 0600 D176 06008.0 80 29 8.0 D175 0800 D176 0800

10.0 90 32 10.0 D175 1000 D176 100012.0 100 32 12.0 D175 1200 D176 120016.0 114 35 16.0 D175 1600 D176 160020.0 130 37 20.0 D175 2000 D176 200025.0 130 37 25.0 D175 2500 D176 2500

90º 120º

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R40 VA STUB

R40 UNI STUB

CNC STUB

CNC STUBRecommended Tapping Drill


Taps Metric - For Tapping Blind Holes

Product Name R40 N R40 N R40 UNI R45 Al

Discount Group D0402 D0402 D0410 D0402

Material HSSE V3 HSSE V3 PM-HSSE V3 HSSE V3

Surface Finish Brt St. Ox TiAlN Brt

Colour Ring & Application General Purpose General Purpose UNI Al

Geometry R40º R40º R40º R45° 2 Flute

Chamfer Form C / 2.5 x P Form C / 2.5 x P Form C / 2.5 x P Form C / 2.5 x P

Limit & Nut Tolerance ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H

d1 Pitch l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #

DIN 371 REINfoRCED ShANk Catalogue Code T187 T189 T227 T231M 3 x 0.5 56 6 18 3.5 2.7 3 2.5 T187 0300 T189 0300 T227 0300 T231 0300M 4 x 0.7 63 7 21 4.5 3.4 3 3.3 T187 0400 T189 0400 T227 0400 T231 0400M 5 x 0.8 70 8 25 6.0 4.9 3 4.2 T187 0500 T189 0500 T227 0500 T231 0500M 6 x 1 80 10 30 6.0 4.9 3 5.0 T187 0600 T189 0600 T227 0600 T231 0600M 8 x 1.25 90 12.5 35 8.0 6.2 3 6.8 T187 0800 T189 0800 T227 0800 T231 0800M 10 x 1.5 100 15 39 10.0 8.0 3 8.5 T187 1000 T189 1000 T227 1000 T231 1000

DIN 376 REDUCED ShANk Catalogue Code T188 T190 T228 T232M 6 x 1 80 10 - 4.5 3.4 3 5.0 T188 0600 T190 0600M 8 x 1.25 90 12.5 - 6.0 4.9 3 6.8 T188 0800 T190 0800M 10 x 1.5 100 15 - 7.0 5.5 3 8.5 T188 1000 T190 1000M 12 x 1.75 110 17.5 - 9.0 7.0 3 10.2 T188 1200 T190 1200 T228 1200 T232 1200M 14 x 2 110 20 - 11.0 9.0 3 12.0 T188 1400 T190 1400 T228 1400 T232 1400M 16 x 2 110 20 - 12.0 9.0 3 14.0 T188 1600 T190 1600 T228 1600 T232 1600M 18 x 2.5 125 25 - 14.0 11.0 4 15.5 T188 1800 T190 1800 T228 1800 T232 1800M 20 x 2.5 140 25 - 16.0 12.0 4 17.5 T188 2000 T190 2000 T228 2000 T232 2000

DIN 374 fINE pITCh - REDUCED ShANk Catalogue Code T245 T247 T254M 6 x 0.75 80 8 - 4.5 3.4 3 5.25 T245 0604 T247 0604 T254 0604M 8 x 1 90 8 - 6.0 4.9 3 7.25 T245 0805 T247 0805 T254 0805M 10 x 1 90 10 - 7.0 5.5 3 9.0 T245 1005 T247 1005 T254 1005M 10 x 1.25 100 13 - 7.0 5.5 3 8.75 T245 1006 T247 1006 T254 1006M 12 x 1 100 14 - 9.0 7.0 3 11.0 T254 1205M 12 x 1.25 100 14 - 9.0 7.0 3 10.8 T245 1206 T247 1206 T254 1206M 12 x 1.5 100 14 - 9.0 7.0 3 10.5 T245 1207 T247 1207 T254 1207M 14 x 1.25 100 16 - 11.0 9.0 3 12.8 T254 1406M 14 x 1.5 100 16 - 11.0 9.0 3 12.5 T245 1407 T247 1407 T254 1407M 16 x 1.5 100 16 - 12.0 9.0 3 16.5 T245 1607 T247 1607 T254 1607

Other Available Thread Forms UNC, UNF, G(BSPF) UNC, G(BSPF) UNC UNC

8



R40 VA STUB

R40 UNI STUB

R40 UNI STUB

R40 UNI STUB

R40 VA STUB

R40 VA STUB

DXS STUB

DXS STUB

R45 W R45 W R45 VA DH R50 VA R15 H R15 H GG RLC

D0402 D0406 D0402 D0408 D0402 D0408 D0408 D0408

HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co PM-HSS Co HSSE V3 HSSE V3

Ni TiN St. Ox TiCN St. Ox TiCN TiCN TiCN

W W VA VA PM H H GG N

R45° R45° R45° Back Chamf R50° R15° R15° Low Relief Multi Coolant Groove

Form C / 2.5 x P Form C / 2.5 x P Form C / 2.5 x P Form C / 2.5 x P Form C / 3 x P Form C / 3 x P Form C / 2.5 x P Form C / 2.5 x P

ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H 6HX ISO 2 / 6HX ISO 2 / 6HX 6HX 6HX

Item # Item # Item # Item # Item # Item # Item # Item #

T235 T241 T197 T205 T209 T211 T292 T319T235 0300 T241 0300 T197 0300 T205 0300 T209 0300 T211 0300 T292 0300 T319 0300T235 0400 T241 0400 T197 0400 T205 0400 T209 0400 T211 0400 T292 0400 T319 0400T235 0500 T241 0500 T197 0500 T205 0500 T209 0500 T211 0500 T292 0500 T319 0500T235 0600 T241 0600 T197 0600 T205 0600 T209 0600 T211 0600 T292 0600 T319 0600T235 0800 T241 0800 T197 0800 T205 0800 T209 0800 T211 0800 T292 0800 T319 0800T235 1000 T241 1000 T197 1000 T205 1000 T209 1000 T211 1000 T292 1000 T319 1000

T236 T242 T199 T206 T210 T212 T293 T320T242 0600 T199 0600 T293 0600 T320 0600T242 0800 T199 0800 T293 0800 T320 0800T242 1000 T199 1000 T293 1000 T320 1000

T236 1200 T242 1200 T199 1200 T206 1200 T210 1200 T212 1200 T293 1200 T320 1200T236 1400 T242 1400 T199 1400 T206 1400 T210 1400 T212 1400 T320 1400T236 1600 T242 1600 T199 1600 T206 1600 T210 1600 T212 1600 T293 1600 T320 1600T236 1800 T242 1800 T199 1800 T206 1800 T210 1800 T212 1800T236 2000 T242 2000 T199 2000 T206 2000 T210 2000 T212 2000 T293 2000

T249 T252 T301T249 0604 T252 0604 T301 0604T249 0805 T301 0805T249 1005 T252 1005 T301 1005T249 1006 T301 1006T249 1205 T252 1205T249 1206 T252 1206 T301 1206

T252 1207 T301 1207T252 1406 T301 1406

T249 1407 T301 1407T301 1607

UNC UNC UNC, UNF, G(BSPF) G(BSPF) UNC UNC, G(BSPF) G(BSPF)

9



Recommended Tapping Drill R40 UNI STUB

STUB

STUB

STUB


Taps Metric - For Tapping Through Holes

Product Name Gun N Gun N Gun N Gun UNI

Discount Group D0402 D0402 D0406 D0410

Material HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3

Surface Finish Brt St. Ox TiN TiAlN

Colour Ring & Application N N N UNI

Geometry Normal Normal Normal Universal

Chamfer Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P

Limit & Nut Tolerance ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H

d1 Pitch l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #

DIN 371 REINfoRCED ShANk Catalogue Code T100 T102 T104 T140M 3 x 0.5 56 11 18 3.5 2.7 3 2.5 T100 0300 T102 0300 T104 0300 T140 0300M 4 x 0.7 63 13 21 4.5 3.4 3 3.3 T100 0400 T102 0400 T104 0400 T140 0400M 5 x 0.8 70 16 25 6.0 4.9 3 4.2 T100 0500 T102 0500 T104 0500 T140 0500M 6 x 1 80 19 30 6.0 4.9 3 5.0 T100 0600 T102 0600 T104 0600 T140 0600M 8 x 1.25 90 22 35 8.0 6.2 3 6.8 T100 0800 T102 0800 T104 0800 T140 0800M 10 x 1.5 100 24 39 10.0 8.0 3 8.5 T100 1000 T102 1000 T104 1000 T140 1000

DIN 376 REDUCED ShANk Catalogue Code T101 T103 T105 T141M 6 x 1 80 19 - 4.5 3.4 3 5.0 T101 0600 T103 0600 T105 0600M 8 x 1.25 90 22 - 6.0 4.9 3 6.8 T101 0800 T103 0800 T105 0800M 10 x 1.5 100 24 - 7.0 5.5 3 8.5 T101 1000 T103 1000 T105 1000M 12 x 1.75 110 29 - 9.0 7.0 3 10.2 T101 1200 T103 1200 T105 1200 T141 1200M 14 x 2 110 30 - 11.0 9.0 3 12.0 T101 1400 T103 1400 T105 1400 T141 1400M 16 x 2 110 32 - 12.0 9.0 3 14.0 T101 1600 T103 1600 T105 1600 T141 1600M 18 x 2.5 125 34 - 14.0 11.0 4 15.5 T101 1800 T103 1800 T105 1800 T141 1800M 20 x 2.5 140 34 - 16.0 12.0 4 17.5 T101 2000 T103 2000 T105 2000 T141 2000

DIN 374 fINE pITCh - REDUCED ShANk Catalogue Code T154 T156 T157 T163M 6 x 0.75 80 14 - 4.5 3.4 3 5.25 T154 0604 T156 0604 T157 0604 T163 0604M 8 x 1 90 22 - 6.0 4.9 3 7.25 T154 0805 T156 0805 T157 0805 T163 0805M 10 x 1 90 20 - 7.0 5.5 3 9.0 T154 1005 T156 1005 T157 1005 T163 1005M 10 x 1.25 100 24 - 7.0 5.5 3 8.75 T154 1006 T156 1006 T157 1006 T163 1006M 12 x 1 100 22 - 9.0 7.0 3 11.0 T154 1205 T156 1205 T157 1205 T163 1205M 12 x 1.25 100 22 - 9.0 7.0 3 10.8 T154 1206 T156 1206 T157 1206 T163 1206M 12 x 1.5 100 22 - 9.0 7.0 3 10.5 T154 1207 T156 1207 T157 1207 T163 1207M 14 x 1.25 100 22 - 11.0 9.0 3 12.8 T154 1406 T156 1406 T157 1406 T163 1406M 14 x 1.5 100 22 - 11.0 9.0 3 12.5 T154 1407 T156 1407 T157 1407 T163 1407M 16 x 1.5 100 22 - 12.0 9.0 3 16.5 T154 1607 T156 1607 T157 1607 T163 1607

Other Available Thread Forms UNC, UNF, G(BSPF) UNC, G(BSPF) UNC, UNF, G(BSPF) UNC

10



R40 VA STUB

R40 UNI STUB

R40 UNI STUB

R40 VA STUB

R40 VA STUB

DXS STUB

DXS STUB

DXS STUB

Gun W Gun W Gun W AZ Gun VA Gun VA PM Gun H Gun H RLC

D0402 D0402 D0402 D0402 D0408 D0402 D0408 D0408

HSSE V3 HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co PM-HSS Co HSSE V3

Ni St. Ox Brt St. Ox TiCN St. Ox TiCN TiCN

W W Sticky Material VA VA PM H H N

High Rake High Rake Interrupted Threads Special Relief Special Relief Low Relief Low Relief Multi Coolant Groove

Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form B / 4.5 x P Form D / 4 x P

ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H ISO 2 / 6H 6HX 6HX 6HX 6HX

Item # Item # Item # Item # Item # Item # Item # Item #

T122 T124 T128 T110 T116 T144 T146 T321T122 0300 T124 0300 T128 0300 T110 0300 T116 0300 T144 0300 T146 0300 T321 0300T122 0400 T124 0400 T128 0400 T110 0400 T116 0400 T144 0400 T146 0400 T321 0400T122 0500 T124 0500 T128 0500 T110 0500 T116 0500 T144 0500 T146 0500 T321 0500T122 0600 T124 0600 T128 0600 T110 0600 T116 0600 T144 0600 T146 0600 T321 0600T122 0800 T124 0800 T128 0800 T110 0800 T116 0800 T144 0800 T146 0800 T321 0800T122 1000 T124 1000 T128 1000 T110 1000 T116 1000 T144 1000 T146 1000 T321 1000

T123 T125 T129 T111 T117 T145 T147 T322T111 0600 T322 0600T111 0800 T322 0800T111 1000 T322 1000

T123 1200 T125 1200 T129 1200 T111 1200 T117 1200 T145 1200 T147 1200 T322 1200T129 1400 T111 1400 T117 1400 T145 1400 T147 1400 T322 1400

T123 1600 T125 1600 T129 1600 T111 1600 T117 1600 T145 1600 T147 1600 T322 1600T111 1800 T117 1800 T145 1800 T147 1800

T123 2000 T125 2000 T111 2000 T117 2000 T145 2000 T147 2000

T158 T160T158 0604 T160 0604T158 0805T158 1005 T160 1005T158 1006T158 1205 T160 1205T158 1206 T160 1206T158 1207 T160 1207T158 1406 T160 1406T158 1407

UNC, UNF, G(BSPF) G(BSPF) UNC UNC G(BSPF)

11


Price Item # Price Item # Price Item # Price Item #


For precision milling of slots & cavitiesSpeed & Feeds - refer page 18

Catalogue Code E108 E109 E110Discount Group B0610 B0610 B0502

Material SPM SPM HSS Co

Surface Finish Brt TiAlN Brt

Colour Ring & Application UNI UNI Al

Geometry R30º R30º R40º

Shank Form (DIN 1835 Part 1) A A A

Shank Tolerance h6 h6 h6

d1 l1 l2 d2 z Item # Item # Item #

Endmills Slotting

DIN3272 48 4 6 2 E108 0200 E109 02003 49 5 6 2 E108 0300 E109 03004 51 7 6 2 E108 0400 E109 04005 52 8 6 2 E108 0500 E109 05006 52 8 6 2 E108 0600 E109 06008 61 11 10 2 E108 0800 E109 0800

10 63 13 10 2 E108 1000 E109 100012 73 16 12 2 E108 1200 E109 120016 79 19 16 2 E108 1600 E109 160020 88 22 20 2 E108 2000 E109 2000

DIN 844k 3 52 8 6 2 E110 03004 55 11 6 2 E110 04005 57 13 6 2 E110 05006 57 13 6 2 E110 06008 69 19 10 2 E110 0800

10 72 22 10 2 E110 100012 83 26 12 2 E110 120016 92 32 16 2 E110 160020 104 38 20 2 E110 2000

12



For finishing milling applicationsSpeed & Feeds - refer page 18

Catalogue Code E134 E136 E122 E124 E137Discount Group B0610 B0610 B0610 B0610 B0610

Material SPM SPM SPM SPM SPM

Surface Finish TiAlN TiAlN TiAlN TiAlN TiAlN

Colour Ring & Application UNI UNI W W VA

Geometry R30º / 32º R30º / 32º R45º R45º R50º

Shank Form (DIN 1835 Part 1) A A A A A

Shank Tolerance h6 h6 h6 h6 h6

d1 l1 l2 d2 z Item # Item # Item # Item # Item #

Endmills Finishing

DIN 844k3 52 8 6 4 E134 03004 55 11 6 4 E134 04005 57 13 6 4 E134 05006 57 13 6 4 E134 0600 E137 06008 69 19 10 4 E134 0800 E137 0800

10 72 22 10 4 E134 1000 E137 100012 83 26 12 4 E134 1200 E137 120016 92 32 16 4 E134 1600 E137 160020 104 38 20 4 E134 2000 E137 2000

DIN 844k3 52 8 6 3 E122 03004 55 11 6 3 E122 04005 57 13 6 3 E122 05006 57 13 6 3 E122 06008 69 19 10 3 E122 080010 72 22 10 3 E122 100012 83 26 12 3 E122 120016 92 32 16 3 E122 160020 104 38 20 3 E122 2000

DIN 844L6 68 24 6 4 E136 06008 88 38 10 4 E136 080010 95 45 10 4 E136 100012 110 53 12 4 E136 120016 123 63 16 4 E136 160020 141 75 20 4 E136 2000

DIN 844L6 68 24 6 3 E124 06008 88 38 10 3 E124 0800

10 95 45 10 3 E124 100012 110 53 12 3 E124 120016 123 63 16 3 E124 160020 141 75 20 3 E124 2000

13


Price Item # Price Item # Price Item # Price Item #


- For rough milling applications- Special cutting profiles produces small chips

preventing chip clogging & allowing heavier cuts than conventional endmills


Roughing Endmills

Catalogue Code E151 E152 E157 E176 E177Discount Group B0610 B0610 B0610 B0610 B0610

Material SPM SPM SPM SPM SPM

Surface Finish TiAlN Brt TiAlN TiAlN TiAlN

Colour Ring & Application UNI W VA H H

Geometry R45º (Fine Pitch) R35º (Coarse Pitch) R55º R30º (Fine Pitch) R30º (Fine Pitch)

Shank Form (DIN 1835 Part 1) B B B B B

Shank Tolerance h6 h6 h6 h6 h6

d1 l1 l2 d2 z Item # Item # Item # Item # Item #

45º

DIN 844k4 55 11 6 3 E151 04005 57 13 6 4 E151 05006 57 13 6 4 E151 0600 E176 06008 69 19 10 4 E151 0800 E176 0800

10 72 22 10 4 E151 1000 E176 100012 83 26 12 4 E151 1200 E176 120014 83 26 12 5 E151 140016 92 32 16 5 E151 1600 E176 1600*18 92 32 16 6 E151 180020 104 38 20 6 E176 2000*22 121 45 20 6 E151 220025 121 45 25 6 E151 2500 E176 2500**

DIN 844k6 57 13 6 3 E152 06008 69 19 10 3 E152 080010 72 22 10 3 E152 100012 83 26 12 3 E152 120016 92 32 16 3 E152 160020 104 38 20 3 E152 200025 121 45 25 3 E152 2500

DIN 844k4 55 5 6 4 E157 04005 57 6 6 4 E157 05006 57 7 6 4 E157 06008 69 9 10 4 E157 080010 72 11 10 4 E157 100012 83 13 12 4 E157 120016 92 17 16 4 E157 160020 104 21 20 4 E157 2000

DIN 844L6 68 24 6 4 E177 06008 88 38 10 4 E177 0800

10 95 45 10 4 E177 100012 110 53 12 4 E177 120016 123 63 16 4 E177 160020 141 75 20 4 E177 200025 166 90 25 5 E177 2500

*4 Flute **5 Flute

14


STUB JOBBER LONGDrilling Depth ≤ 3xØ Spotting Countersink ≤ 5xØ ≤ 7xØ ≤ 10xØ ≤ 12xØ ≤ 14xØ

Catalogue Code D177 D151 D155 D153 D175 D184 D165 D163 D168 D169 D171 D194 D195 D196

Material HSS Co HSS Co SPM HSS Co HSS Co HSS Co HSS Co HSS Co SPM HSS Co HSS Co HSS Co

Surface Finish TiAlN TiAlN TiAlN TiAlN TiN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN

Colour Ring & Application UNI N UNI VA N UNI UNI N UNI VA N N

Geometry R35º R40º R40º R40º - - R35º R40º R40º R40º R40º R40º R40º R40º

Metal Removal Volume Medium Medium Med/High Med/High High High Medium Medium Med/High Med/High Medi um Medium Medium Medium

Materials Material examples Coolant Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed #

Steels

Free-cutting steels S1214L, Leaded Steels S 30 5 77 7 40 6 35 4 44 4 29 4 24 5 70 7 32 6 30 5 25 5 20 5 20 5

Structural steels S 25 5 66 7 30 5 25 4 36 4 25 4 20 5 60 7 24 5 16 5 13 5 10 5 10 5

Carbon steels 1020, 1024, 1045, 1060 S 25 5 66 7 30 5 20 4 36 4 25 4 20 5 60 7 24 5 16 5 13 5 10 5 10 5

Alloy steels < 850-1200 N/mm2 4140, O1, A2, D3, M42, P20 S 15 4 40 5 25 5 15 3 22 3 17 3 12 4 30 5 - - - - - - - - - -

Alloy steels hard./temp. > 1200-1400 N/mm2 EN26, O1, L6, M42, D3, 4140 S - - 10 4 - - 10 3 16 3 - - - - 12 4 - - - - - - - - - -

Alloy steels hard./temp. > 1400 N/mm2 S - - - - - - - - - - - - - - - - - - - - - - - - - -

Stainless Steels

Free machining stainless steel 416, 430F O 15 4 10 4 20 4 10 3 14 2 12 3 12 4 16 4 16 4 10 4 10 4 10 4 10 4

Austentic stainless steels 303, 304, 316, 317,321 O 10 4 8 4 15 4 15 2 12 1 8 4 8 4 12 4 12 4 7 4 7 4 7 4 7 4

Ferritic + martensitic < 1000 N/mm2 409, 430, 436, Duplex Alloys O 15 3 10 3 18 3 10 2 - - 12 4 12 4 14 3 14 3 10 4 10 4 10 4 10 4

Cast Irons

Cast iron ≤ 240 HB GG10, GG20 S/A 30 6 44 6 - - 30 5 28 2 29 5 24 6 40 6 - - 19 6 15 6 12 6 12 6

Cast iron < 240 HB GG25, GG40 S/A 25 5 39 6 - - 20 4 28 2 20 5 20 5 35 6 - - 16 5 13 5 10 5 10 5

Spheroidal graphite + Malleable cast iron GGG50, GGG70 S 25 6 44 5 - - 20 4 - - 20 6 20 6 40 5 - - 16 6 13 6 10 6 10 6

Titaniums

Titaniums unalloyed Ti99.8 0 - - - - - - - - 18 3 - - - - - - - - - - - - - - - -

Titanium alloys TiA164V4, TiA155n2 0 - - - - - - - - 18 3 - - - - - - - - - - - - - - - -

Nickels

Nickels unalloyed Nickel 200, Ni99.6 0 - - - - - - - - 10 1 - - - - - - - - - - - - - - - -

Nickel alloys < 850 N/mm2 Nickel 400, Hastalloy C, Inconel 600 0 - - - - - - - - 10 1 - - - - - - - - - - - - - - - -

Nickel alloys > 850 - < 1150 N/mm2 Nimonic 80A Waspalloy, Inconel 718 0 - - - - - - - - - - - - - - - - - - - - - - - - - -

Coppers

Copper unalloyed S 30 5 33 4 50 5 50 4 72 2 40 5 - - 30 5 40 5 - - - - - - - -

Shortchip brass + phosphor bronze + gun metal S 40 5 44 5 - - 30 4 58 2 32 5 32 5 40 5 - - 26 5 20 5 16 5 16 5

Long chip brass O 60 5 39 4 50 5 40 4 94 2 48 5 48 5 35 4 40 5 38 5 31 5 25 5 25 5

Aluminiums

Al/Mg unalloyed S 60 6 88 5 100 6 50 5 58 4 48 6 48 6 80 5 80 6 38 6 31 6 25 6 25 6

Al alloyed Si < 5% S 50 6 70 6 80 6 50 4 58 4 40 6 40 6 64 6 64 6 32 6 26 6 20 6 20 6

Al alloyed Si > 1.5% < 10% S 40 5 53 5 60 5 35 4 44 3 32 5 32 5 48 5 48 5 26 5 20 5 16 5 16 5

Al alloyed Si > 10%, Mg - Alloys S - - - - - - - - - - - - - - 30 5 - - - - - - - - - -

CoolantOil - O

Soluble Oil - SAir - A

Calculations ExampleDrilling Ø10mm, 40mm deep in P20 steel, using R40-UNI drill

RPM =Vc x 318

ØVc = = 40m/min

RPM = 40 x 31810

= 1272

Feedrate(mm/min) = RPM x f Feed No. = 5 (refer feed table) = 0.20mm/rev

Vc = m/min Ø = Dia. f = mm/rev

Feedrate(mm/min) = 1272 x 0.20 = 254mm/min

Feed Table (f)

Drill ØmmFeed No. (mm/rev)

1 2 3 4 5 6 7 8 9

2.0 0.020 0.025 0.030 0.040 0.050 0.060 0.080 0.100 0.120

3.0 0.030 0.040 0.050 0.060 0.080 0.100 0.120 0.150 0.180

4.0 0.040 0.050 0.060 0.080 0.100 0.120 0.150 0.180 0.200

5.0 0.045 0.055 0.065 0.085 0.110 0.135 0.165 0.190 0.220

6.0 0.050 0.060 0.080 0.100 0.120 0.150 0.180 0.200 0.250

8.0 0.060 0.080 0.100 0.120 0.150 0.200 0.250 0.300 0.350

10.0 0.080 0.100 0.120 0.150 0.200 0.250 0.300 0.350 0.400

12.0 0.080 0.100 0.120 0.150 0.200 0.250 0.300 0.400 0.500

16.0 0.100 0.120 0.150 0.200 0.250 0.300 0.400 0.500 0.600

20.0 0.150 0.200 0.250 0.300 0.400 0.500 0.600 0.700 0.800

Notes on Drilling1. Step feeding or pecking is required for drilling greater than 3 x diameter2. When drilling cast surface & black (ie.not machined surface), reduce drilling speed by 20%3. For optimal positional accuracy and hole size, the use of spot drills is recommended prior to drilling desired hole, refer to our standard range (product group A1124).4. For hole depths greater than 7 x Ø, pre-drill initially to pilot start for more accurate hole position and eliminate drill wandering. The pilot can be drilled with short rigid

drill, approx. 3 x Ø in depth and reduced feed to ensure accurate pilot hole

Application Guide Speeds & Feeds - Drills

15

www.sutton.com.au

Notes on Tapping1. The speeds listed above are a recommendation only, and are based on depth of thread listed, speeds can

be be adjusted on application. As a general rule; -If hole depth required is less than above mentioned = increase speed -If hole depth required is more than above mentioned = reduce speed

2. Taps must be driven by the square to eliminate slippage, eg, ER-GB collets (square drive) 3. When using spiral flute taps with length compensation tapping attachment, it is recommended to short

pitch the feed 95%, to eliminate tap cutting oversize, eg. M6x1 @ 1000RPM, Feedrate= 950mm/min * Denotes for use on fully computer controlled synchro machines, with rigid tapping holder

CoolantOil - O


FOR TAPPING BLIND HOLESThread Depth ≤ 3xØ ≤ 1.5xØ ≤ 3xØ

Catalogue Code T187 T189 T227 T231 T235 T241 T197 T205 T209 T211 T292 T319

Material HSSE V3 PM-HSSE HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co HSSE V3 HSSE V3

Surface Finish Brt St. Ox TiAlN Brt Brt TiN St. Ox TiCN St. Ox TiCN TiCN TiCN

Colour Ring & Application N UNI Al W VA VA PM H GG N

Geometry R40º R40º R45º2 Flute R45º R45º R50º R15º Low

ReliefMulti Coolant

Groove

Materials Material examples Coolant Vc (m/min)

Steels

Free-cutting steel S 6 6 12 - 15 20 10 12 - - - 8

Structural steels S 6 6 12 - 15 20 10 12 - - - 8

Carbon steels 1020, 1024, 1045, 1060 S 6 6 12 - 15 20 10 12 - - - -

Alloy steels < 850-1200 N/mm2 4140, O1, A2, D3, M42, P20 S 4 4 10 - 12 12 8 10 6 8 - -

Alloy steels hard./temp. > 1200-1400 N/mm2 EN26, O1, L6, M42, D3, 4140 S - - - - - - - - 5 6 - -

High tensile alloy steels O - - - - - - - - 6 8 - -

Stainless Steels

Free machining stainless steel 416, 430F O 3 3 5 - - 7 8 10 - - - 10

Austenitic stainless steels 303, 304, 316, 317, 321 O 3 3 3 - - 5 5 8 - - - 8

Ferritic + martensitic < 1000 N/mm2 409, 430, 436, Duplex Alloys O 3 3 3 - - 3 - - 4 5 - -

Cast Irons

Cast iron ≤ 240 HB GG10, GG20 S/A 10 10 20 - - - - - - - 15 -

Cast iron < 240 HB GG25, GG40 S/A 8 8 15 - - - - - - - 10 -

Spheroidal graphite + Malleable cast iron GGG50, GGG70 S 8 8 15 - - - - - - - 10 -

Titaniums

Titanium unalloyed Ti99.8 O - - - - - - - - 6 8 - -

Titanium alloys TiA164V4, TiA155n2 O - - - - - - - - 5 6 - -

Nickels

Nickel unalloyed Nickel 200, Ni99.6 O - - - - - - - - - - - -

Nickel alloys < 850 N/mm2 Monel 400, Hastelloy C, Inconel 600 O - - - - - - - - - - - -

Nickel alloys > 850 - < 1150 N/mm2 Nimonic 80A Wasp alloy, Inconel 7 18 O - - - - - - - - - - - -

Coppers

Copper unalloyed S - - - 8 5 8 - - - - - 20

Short chip brass + phosphor bronze + gun metal S 8 - 10 - - - - - 10 12 - -

Long chip brass O 10 - 12 15 15 25 - - - - - 15

Aluminiums

Al / Mg unalloyed S 15 - 18 40 25 40 - 30 - - - 30

Al alloyed Si < 5% S 15 - 18 30 25 30 - 30 - - - 30

Al alloyed Si > 1.5% < 10% S 10 - 12 10 20 25 - 25 - - - 15

Application Guide Speeds & Feeds - Taps

16

www.sutton.com.au

CoolantOil - O


FOR TAPPING THROUGH HOLESThread Depth ≤ 3xØ

Catalogue Code T100 T102 T104 T140 T122 T124 T128 T110 T116 T144 T146 T321

Material HSSE V3 PM-HSSE V3 HSSE V3 HSSE V3 PM-HSSE V3 PM-HSS Co HSSE V3

Surface Finish Brt St. Ox TiN TiAlN Ni St. Ox Brt St. Ox TiCN St. Ox TiCN TiCN

Colour Ring & Application N UNI W VA VA PM H N

Geometry Interrupted Threads VA VA PM

VA PM-IK H Multi Coolant Groove

Materials Material examples Coolant Vc (m/min)

Steels

Free-cutting steel S 10 10 12 18 18 18 20 12 15 - - 8

Structural steels S 10 10 12 18 18 18 20 12 15 - - 8

Carbon steels 1020, 1024, 1045, 1060 S 10 10 12 18 18 18 20 12 15 10 12 -

Alloy steels < 850-1200 N/mm2 4140, O1, A2, D3, M42, P20 S 8 8 10 15 15 15 15 10 12 8 10 -

Alloy steels hard./temp. > 1200-1400 N/mm2 EN26, O1, L6, M42, D3, 4140 S - - - 6 - - - - - 6 8 -

High tensile alloy steels O - - - - - - - - - 8 10 -

Stainless Steels

Free machining stainless steel 416, 430F O 3 3 5 12 - - 8 10 12 - - 10

Austenitic stainless steels 303, 304, 316, 317, 321 O 3 3 5 10 - - 8 8 10 - - 8

Ferritic + martensitic < 1000 N/mm2 409, 430, 436, Duplex Alloys O 3 3 5 8 - - 5 - - 6 8 -

Cast Irons

Cast iron ≤ 240 HB GG10, GG20 S/A 15 15 18 25 - - - - - - - -

Cast iron < 240 HB GG25, GG40 S/A 10 10 12 18 - - - - - - - -

Spheroidal graphite + Malleable cast iron GGG50, GGG70 S 10 10 12 18 - - - - - - - -

Titaniums

Titanium unalloyed Ti99.8 O - - - - - - - - - 6 8 -

Titanium alloys TiA164V4, TiA155n2 O - - - - - - - - - 4 6 -

Nickels

Nickel unalloyed Nickel 200, Ni99.6 O - - - - - - - - - - - -

Nickel alloys < 850 N/mm2 Monel 400, Hastelloy C, Inconel 600 O - - - - - - - - - - - -

Nickel alloys > 850 - < 1150 N/mm2 Nimonic 80A Wasp alloy, Inconel 7 18 O - - - - - - - - - - - -

Coppers

Copper unalloyed S - - - - 8 - 10 - - - - 20

Short chip brass + phosphor bronze + gun metal S 12 - 15 15 - - - - - - 18 -

Long chip brass O 15 - 18 18 18 - 20 - - - - 15

Aluminiums

Al / Mg unalloyed S 18 - 20 30 30 - 35 - 30 - - 30

Al alloyed Si < 5% S 18 - 20 30 30 - 35 - 30 - - 30

Al alloyed Si > 1.5% < 10% S 15 - 18 25 25 - 30 - 25 - 15 15

Calculations ExampleTapping M6x1,18mm deep blind hole, in 4140 (annealed) steel, using R40 UNI spiral flute tap, with length compensation tapping attachment.

RPM =Vc x 318

ØVc = = 10m/min

RPM = 10 x 3186

= 530

Feedrate(mm/min) = RPM x Thread

PitchFeedrate(mm/min) = 530 x 1mm Pitch = 530mm/min

Vc = m/min Ø = Dia.

Short pitching allowance(length compensation attachment) = 530 x 0.95 = 503mm/min

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Feed Table (f)

Mill ØmmFeed No. (mm/tooth)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2.0 0.001 0.001 0.001 0.002 0.002 0.004 0.005 0.006 0.007 0.008 0.010 0.012 0.014 0.016 0.018 0.020

3.0 0.002 0.002 0.003 0.003 0.004 0.007 0.010 0.010 0.010 0.012 0.015 0.017 0.019 0.022 0.024 0.027

5.0 0.005 0.006 0.007 0.009 0.010 0.014 0.020 0.020 0.022 0.025 0.026 0.026 0.028 0.030 0.032 0.038

6.0 0.006 0.008 0.009 0.011 0.013 0.017 0.020 0.024 0.027 0.029 0.031 0.033 0.035 0.036 0.039 0.043

8.0 0.010 0.012 0.014 0.016 0.019 0.024 0.029 0.032 0.034 0.036 0.038 0.041 0.045 0.048 0.052 0.063

10.0 0.013 0.015 0.018 0.021 0.024 0.030 0.036 0.039 0.044 0.049 0.053 0.058 0.063 0.067 0.071 0.075

12.0 0.016 0.018 0.022 0.026 0.030 0.036 0.046 0.048 0.052 0.059 0.063 0.072 0.079 0.085 0.090 0.100

16.0 0.020 0.023 0.027 0.031 0.038 0.045 0.052 0.059 0.063 0.071 0.079 0.087 0.095 0.100 0.110 0.120

20.0 0.022 0.028 0.033 0.038 0.045 0.056 0.065 0.073 0.080 0.090 0.096 0.100 0.110 0.120 0.130 0.140

SLOTTING FINISHING ROUGHING

Catalogue Code E108 E110 E122 E134 E137 E152 E157 E151 E176

Material SPM HSS Co SPM SPM SPM SPM SPM SPM SPM

Surface Finish Brt Brt TiAlN TiAlN TiAlN Brt TiAlN TiAlN TiAlN

Colour Ring & Application UNI Al W UNI VA W VA UNI H

Geometry R30º R40º R45º R30º / 32º R50º R30º (Coarse Pitch) R55º R30º

(Fine Pitch)R30º

(Fine Pitch)

Materials Material examples Coolant Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed # Vc Feed #

Steels

Free-cutting steel S1214L, Leaded Steels S 40 6 - - 96 7 40 6 70 7 - - - - 70 9 - -

Structural steels S 40 6 - - 96 7 40 6 70 7 - - - - 70 9 - -

Carbon steels 1020, 1024, 1045, 1060 S 35 5 - - 84 6 35 5 62 6 - - - - 60 8 - -

Alloy steels < 850-1200 N/mm2 4140, O1, A2, D3, M42 S 25 5 - - - - 25 5 40 6 - - 15 4 40 7 40 4

Alloy steels hard./temp. > 1200-1600 N/mm2 EN26, O1, L6, M42, D3, 4140 S 20 4 - - - - 20 4 - - - - - - 30 7 30 2

High tensile alloy steels O - - - - - - - - - - - - - - - - 25 6

Stainless Steels

Free machining stainless steel 416, 430F O 20 5 - - - - 20 5 30 6 - - 30 6 35 4 - -

Austenitic stainless steels 303, 304, 316, 317,321 O 15 3 - - - - 15 3 25 4 - - 20 6 25 2 - -

Ferritic + martensitic < 1000 N/mm2 409, 430, 436, Duplex Alloys O 12 4 - - - - 12 4 20 5 - - 20 6 20 3 25 6

Cast Irons

Cast iron ≤ 240 HB GG10, GG20 S,A 40 5 - - - - 40 5 - - - - - - 60 8 - -

Cast iron < 240 HB GG25, GG40 S,A 30 4 - - - - 30 4 - - - - - - 40 8 60 6

Spheroidal graphite + Malleable cast iron GGG50, GGG70 S 25 3 - - - - 25 3 - - - - - - 25 8 - -

Titaniums

Titanium unalloyed Ti99.8 O - - - - - - - - - - - - - - - - 30 5

Titanium alloys TiA164V4, TiA155n2 O - - - - - - - - - - - - - - - - 15 4

Nickels

Nickel unalloyed Nickel 200, Ni99.6 O - - - - - - - - - - - - - - - - 30 5

Nickel alloys < 850 N/mm2 Monel 400, Hastelloy C, Inconel 600 O - - - - - - - - - - - - - - - - 25 4

Nickel alloys > 850 - < 1150 N/mm2 Nimonic 80A Waspalloy, Inconel 718 O - - - - - - - - - - - - 7 - - - 15 4

Coppers

Copper unalloyed S 60 6 72 6 80 8 80 6 - - 58 8 49 7 - - - -

Short chip brass + phosphor bronze + gun metal S - - - - - - - - - - - - - - - - 30 6

Long chip brass O 30 5 48 5 50 7 50 5 - - 38 8 33 7 - - - -

Aluminiums

Al / Mg unalloyed S 80 6 96 6 100 7 80 6 100 7 77 6 52 5 120 9 - -

Al alloyed Si < 5% S 70 5 84 5 90 7 70 6 90 7 67 6 48 5 120 9 - -

Al alloyed Si > 1.5% < 10% S 60 5 72 5 80 6 60 5 80 6 58 5 40 4 80 8 - -

Al alloyed Si > 10%, Mg - Alloys S 40 6 48 6 - - - - - - 40 7 - - - - - -

CoolantOil - O


Calculations ExampleSlotting Ø10mm, 5mm deep in 1020 steel, using S2 type R30 UNI Endmill (2 flutes)

RPM =Vc x 318

ØVc = = 42m/min

RPM = 42 x 31810

= 1335

Feedrate(mm/min) = RPM x f x Z Feed No. = 5 (refer feed table) = 0.024mm/tooth

Vc = m/min Ø = Dia. f = mm/tooth

Z = No. of teeth

Feedrate(mm/min) = 1335 x 0.024 x 2 = 64mm/min

Notes on Milling1. Above values are guidelines for the size and type of cut nominated.2. For coated tools, speeds may be increased by 20%.3. For long series tools, reduce speed by 40% and feed by 20%.

Application Guide Speeds & Feeds - Endmills

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Technical Information Surface Finish

Trade Name CoatingCoating

StructureCoating

ThicknessMicro-

hardness

Coeff. of Friction vs

Steel

Thermal Stability

Colour Application & Benefits

Brt - - - - 0.8 - 1.0 - - • Non-ferrous metals and plastics

St. Ox Steam Oxide - - - 0.8 - 1.0 - Ox - Black

• Ferrous metals e.g. HSS• Prevents chip build-up on the cutting edges• Cutting sticky ferrous materials• Increased corrosion resistance

Ni Plasma Nitride

- - - 0.8 - 1.0 - - • Abrasive materials - cast iron and aluminium alloys

Futura Nano (TiAlN) TiAlN Nano Layer 4 µm 3300 HV 0.3 - 0.35

up to 900ºC

Violet - Grey

• Abrasive materials - cast iron and heat treated steel• Difficult to machine materials, such as stainless steel• Higher speeds and feeds• Reduces or eliminates use of coolants

Alcrona AlCrN Mono Layer 4 µm 3200 HV 0.35up to

1,100ºCOx - Grey

• Low alloy steels and high tensile steels• Hardened steels up to 54 HRC• Ideal for carbide endmills

TiCN TiCNGradient Coating

2 - 4 µm 3000 HV 0.4up to 400ºC

Ox - Grey

• High performance applications• Difficult to machine materials• Abrasive materials - cast iron and aluminium alloys• Adhesive materials - copper and copper based alloys

TiN TiN Mono Layer 1-3 µm 2300 HV 0.4up to 600ºC

Gold - Yellow

• General purpose use• Wide range of materials• 3 to 8 times longer tool life than uncoated tools• Higher tool speeds and feeds than uncoated tools

CrN CrNGradient Coating

3 - 5 µm 1750 HV 0.5up to 700ºC

Silver - Grey

• Cutting and forming of copper, nickel, & monel metal• Enhanced thermal stability and oxidation resistance• Excellent corrosion resistance• Low internal stress of coating results in excellent

adhesion under high loads

Abbreviations Type Application Description

HSSConventional high speed steel

Standard tool material for most common applications

Used for the manufacturing of cutting tools such as twist drills, end mills and taps. Yields consistent hardness levels following heat treatment providing for a reputable tool life.

HSS Co5% cobalt grade of high speed steel

High-heat resistance, especially suited for roughing or when coolant insufficient

Cobalt alloyed, tungsten-molybdenum high speed steel possessing high hardness, excellent cutting properties, high-red hardness and good toughness.

HSSE Co8%8% cobalt grade of high speed steel

Increased heat resistance & hardness, suitable for difficult-to-machine materials

Available for applications that require a strong resistance to softening at elevated cutting temperatures. The ability of the steel to maintain its “red-hot hardness” is provided by the addition of cobalt. The high hot hardness is required for machining difficult materials such as nickel-base, titanium and highly alloyed steel.

HSSE V3Premium grade of high speed steel

Wide range of machine taps. Vanadium grade gives high wear resistance and toughness for most tapping applications.

PM-HSSE V3

Powdered metallurgy - vanadium grade of high speed steel

Materials with hardness up to 40HRc.

Difficult to machine materials eg. stainless steels.

PM-HSS V3 for higher performance tools, incorporates very fine and uniform grain structure allowing a high hardness to be achieved, whilst maintaining good toughness.

PM-HSS Co

Powdered metallurgy - 8% Cobalt grade of high speed steel

Materials with hardness up to 45HRc. The addition of cobalt provides this material with the ability to maintain its strength and hardness level when exposed to extremely high cutting temperatures. This makes PM-HSS Co suitable for heavy duty tapping, in materials such as high alloyed steels to non-ferrous metals like Ni-base alloys & Ti-alloys.

SPM

Powdered metallurgy - 11% Cobalt grade of high speed steel

Special applications, requiring very high edge hardness.

Cutting tools with the appropriate geometry can be applied to workpiece materials with hardness upto 55HRc.

An excellent bridge material between high speed steel and carbide. SPM offers very high red hardness, wear resistance and the highest compressive strength of any high speed steel.

VHM Solid carbideMaterials with hardness up to 62HRc & also used in materials with very high abrasion, such as Al Si >10%

Ultra fine grain type with maximum toughness combine with high hardness, therefore especially reccommended for rotating tools to machine hardened parts.

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Application Guide Colour Band Selection

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UNI AI W H VA GG Cu

Material Type

Steel

<500 N/mm2 • •<750 N/mm2 • •<900 N/mm2 • •<1100 N/mm2 • •<1400 N/mm2 • •

>55 HRc •

Stainless Steel

Austenitic<900 N/mm2 • • •

Austenitic >900 N/mm2 • •

Martensitic, Ferritic >900 N/mm2 • • •

Ti >850 N/mm2

Cast Iron>850 N/mm2 • • •<850 N/mm2 • •

Copper <350 N/mm2 •Brass

Long Chipping<700 N/mm2 •

Short Chipping<1500 N/mm2 • •

Aluminium

Long Chipping • • • •Short Chipping • • •Cast > 10% Si • • • •

Plastics Soft • • •20

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The ultimate engineers reference book...

A wealth of up-to-date, useful, information within the matt laminated greaseproof pages. Wire bound to stay flat on workbench when reading and is ideal for engineers, trades people, apprentices, machine shops, toolrooms, technical colleges.

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4999

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Sutton Tools Pty Ltd ABN 12 004 175 731

Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T +61 3 9280 8000 F +61 3 9464 0015 E [email protected] Zealand 80A Huana Road, Papakura, 7630 Auckland T +64 9295 1035 F+64 9295 1035 E [email protected]

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