sustainable shipbuilding suspro - ntnu
TRANSCRIPT
Norwegian University of Science and Technology
Sustainable Shipbuilding
SUSPRO
Jan Ola Strandhagen, NTNU, Norway, 56.0
Professor i produksjonslogistikk
…eller…. kan forskerne bistå ?
Norwegian University of Science and Technology
Marco Semini, Researcher
Norwegian University of Science and Technology 3
Norwegian University of Science and Technology
Photo: Schrøder, Trondhjem Photo: Mentz Indergaard, NTNU Info
Trondheim, Norway
1905-1909 1910 -2015
Norwegian University of Science and Technology 5
Norwegian University of Science and Technology
Norwegian University of Science and Technology 7
Norwegian University of Science and TechnologyQatalum aluminium sitehoto: Norsk Hydro
RjukanPhoto: Norsk Hydro
Norwegian University of Science and Technology
Norwegian University of Science and Technology
Norwegian University of Science and Technology 11
Norwegian University of Science and Technology
Norwegian University of Science and Technology 13
Shipyard workers
Norwegian University of Science and Technology
Samsung Heavy Industries
Norwegian University of Science and Technology
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The SUSPRO project
Develop knowledge, methodology and life-cycle decision
support for sustainable production of highly customized,
capital-intensive ships in an uncertain, fluctuating market.
Norwegian University of Science and Technology
Komplisert
Spesialisert
Kundestyrt
Fleksibelt
vs.
Fort
Kostnadseffektivt
Norwegian University of Science and Technology
Når forskerne ser framover er det fortiden de studerer
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Arsenale di Venezia (1460)
• Main gate built in 1460
• Outfitting and producing fully
equipped customized vessels
at the rate of one per day
• The ability to mass-
produce galleys on an
almost assembly-line
process was unique for its
time.
http://www.arsenaledivenezia.it/main/gallery.aspx?gallery=23-tese arsenale vecchio
Norwegian University of Science and Technology
Norwegian University of Science and Technology
Toyota Production System
”The primary goal of the Toyota production system is to
identify and eliminate waste and reduce costs”
Strives towards:
• Zero defects
• Zero inventory
• Zero set-up
• Zero handling
• Zero downtime
• Zero leadtime
• Zero batches
(Batch size of One)
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Lean shipbuilding
(Liker & Lamb,2000)
Norwegian University of Science and Technology
• Forstå KODP, styringsprinsipper og prosesser
• Kortere ledetider og sen beslutningstaking mhpproduktfunksjonalitet
• Innover på materialer, strukturer og produksjonsprosesser
• Mobil og smart automatisering
• Auto ID og smart identifisering -- > Internet of things
Forslag til prioriteringer
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Hvem, hvor og hvordan ??
Steel block fabrication
Start of production
Dock outfitting
Launch
Commission-ing and testing
Quay outfitting
Delivery
Block outfitting
Shipassembly
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Kundeordrens dekoplingspunkt (KODP)
Market interaction
strategyDesign
Purchasing &
ProductionFinal assembly Delivery
Make-to-stock
Assemble-to-order
Make-to-order
Engineer-to-order
CODP
CODP
CODP
CODP
More upstream More downstream
(based on Olhager 2003)
Focus on costFocus on flexibility
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CODPs in Norwegian shipbuilding
Concept
design
MilestonesContract
signingStart of
production
Basic &
funct. design
Production
Commissioning
After-Sale
Period
Purchasing
DeliveryLaunch
Contract
design
Planning & coordination
Engineering
Norwegian University of Science and Technology
Concept
design
MilestonesContract
signingStart of
production
Basic &
funct. design
Production
Commissioning
After-Sale
Period
Purchasing
DeliveryLaunch
Contract
design
Planning & coordination
Engineering
MilestonesContract
signingStart of
production
Production & Assembly
Commis-
sioning
After-Sale
Period
DeliveryLaunching
and start of
on-board
activities
CODP
Market research &
concept design
Basic &
funct. design
Engineering
Purchasing
Contract
design
Planning & coordinationPl. &
Coord.
CODP
MilestonesContract
signingStart of
production
Production & Assembly
Commis-
sioning
After-Sale
Period
DeliveryLaunching
and start of
on-board
activities
CODP
Market research &
concept design
Basic &
funct. design
Engineering
Purchasing
Contract
design
Planning & coordinationPl. &
Coord.
Norwegian University of Science and Technology
??
Norwegian University of Science and Technology
Illustrasjon av robot
Norwegian University of Science and Technology
PhD researchInformation sharing for production planning and control in shipbuilding supply chains
Natalia IakymenkoPhD candidate, NTNU - Dept. of Production and Quality Engineering
Norwegian University of Science and Technology
Manufacturing Networks 4.0