sunstone welding attachments hand held … · sunstone hand held weld attachments provide users...

SUNSTONE WELDING ATTACHMENTSHand Held Welding Attachments

ATTACHMENT MODELS:Single ProbeDual Probe

Tweezer

Some welding applications require the flexibility and versatility of a hand held welding attachment. Hand held attachments allow welding of complex geometries that would require expensive fixturing when using conventional weld heads.

Hand held attachments provide a way for laboratories and businesses to lower their overall weld system costs. In general, welding attachments are easy to use, require low maintenance, and provide a great deal of flexibility for small production runs or research environments.

Sunstone hand held weld attachments provide users with the ideal welding solution for their specific application and needs. Available hand pieces include single probe hand pieces, dual probe hand pieces, tweezer style hand pieces, pressure actuated single probe hand pieces, and pressure actuated tweezer-style attachments. Technical data and specifications for each weld attachment are found in this document.

www.sunstonewelders.com+1-801-658-0015

1693 American Way #5Payson, UT 84651 USA

TRIGGER OPTIONSPressure Actuated

Foot Pedal

ELECTRODE OPTIONS:Roll Spot Wheel

Honeycomb BlockMicro Weld

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Single Probe Hand PieceElectrode Size 1/4”Weight lb/kg 0.55 lb / 0.25 kg

Wire AWG 8 AWGDimensions: 7” x 1/4”

Single Probe Hand PieceLow Power

Electrode Size 1/16”Weight lb/kg 1 lb / 0.45 kg


Single Probe Hand PieceMedium Power

Electrode Size 1/8”Weight lb/kg 2 lb / 0.9 kgAWG for CD 4 AWG

Dimensions: 6.5” x 5/8”

Single Probe Hand PieceHigh Power

Electrode Size 3/16”Weight lb/kg 3.5 lb / 1.6 kg

AWG 1 AWGDimensions: 7.5” x 7/8”

Poke Single Probe Hand PieceHigh Power

Electrode Size Threaded 3/8”x20CD Welder (ws) 400 - 1100 (ws)

Dimensions: 9.5” X 1”Weight lb/kg 4.5/2.04

AWG 1 AWG

SPHP - SINGLE PROBE HAND PIECE

Features:• 1/4” diameter copper shank• 8 AWG cabling

SPHP LP - SINGLE PROBE HAND PIECE

Features:• 1/4” diameter brass shank • 8 AWG cabling• Accepts 1/16” or 2mm diameter electrode• Interchangable Electrode

SPHP MP - SINGLE PROBE HAND PIECE

Features:• 5/8” diameter brass shank • 4 AWG cabling• Accepts 1/8” diameter electrode• Interchangable Electrode

SPHP HP - SINGLE PROBE HAND PIECE

Features:• 7/8” diameter brass shank • 1 AWG cabling• Accepts 3/16” diameter electrode• Interchangable Electrode

PG1 - POKE SINGLE PROBE HAND PIECE

Features:• Smallest single side gun• Straight or 90 degree welding tip• Built in trigger switch



SUNSTONE WELDING ATTACHMENTSSingle Probe Specifications

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Poke Gun Hand Piece with Roll SpotElectrode Size Threaded 3/8”x20

Dimensions (W x H x L) 6.5” x 6.5”x 1.25”Weight lb/kg 5.5 lb / 2.49 kg

Wire AWG 1 AWG

Poke Gun Hand PieceElectrode Size Threaded 3/8”x20

Dimensions (W x H x L) 6.5” x 6.5”x 1.25”Weight lb/kg 5 lb / 2.26 kg

Wire AWG 1 AWG

PG3W - WATER COOLED SINGLE PROBE POKE HAND PIECE

Features:• Water cooled electrode• Ideal for high duty cycle conditions• Conveniently placed trigger switch• Includes Water-Cooled Grounding Clamp

PG2 - POKE GUN HAND PIECE

Features:• Easy to handle• Conveniently placed trigger switch




PASP2 Spring Force 1 - 6 lbs

Electrode Size 1/8”Dimensions (W x H x L) 9.75” x 1.25” x 7”

Weight lb/kg 4.2 lb / 1.9kgWire AWG 2 AWG

PASP 2 - PRESSURE ACTUATED SINGLE PROBE HAND PIECE

Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• Ergonomic Pistol Grip for extended use• Large alligator clip for simple setup

PASP - Roll SpotElectrode Size 1/4” Shank

Dimensions (W x H x L) 1.125” x 3” x 7”Weight lb/kg 4 lbs / 1.8 kg

Wire AWG 1 AWG

PASP HP RS - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ROLL SPOT

Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• 2” copper wheel (EL-ROLL)• Large alligator clip for simple setup• 1 AWG cabling standard

PG2 WHEEL - POKE GUN HAND PIECE WITH ROLL SPOT WHEEL ATTACHMENT

Features:• Easy to handle• Conveniently placed trigger switch• Roll-Spot Copper Wheel Attachment

PG3WElectrode Size Threaded 3/8”x20

Dimensions (W x H x L) 6.5” x 7.5”x 1.25”Weight lb/kg 10.0 lb / 4.54kg

Wire AWG 1 AWG

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PASP - HoneycombElectrode Size 1/4”

Dimensions (W x H x L) 1.125” x 3” x 7”Weight lb/kg 4 lbs / 1.8 kg

Wire AWG 1 AWG

PASP - Alligator ClipSpring Force 1 - 6 lbs

Electrode Size 1/8”Dimensions (W x H x L) 1.125” x 3” x 7”

Weight lb/kg 2.51 lb / 1.13 kgWire AWG 6 AWG

PASP - Magnetic ClipSpring Force 1 - 6 lbs

Electrode Size 1/8”Dimensions (W x H x L) 1.125” x 3” x 7”


PASP HP CP - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ALLIGATOR CLIP

Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• For hard-to-reach welds• Large alligator clip for simple setup• 6 AWG cabling standard

PASP HP MAG - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE MAGNETIC

Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• For hard-to-reach welds• Large magnetic clip for simple setup (iron

base material)• 6 AWG cabling standard

PASP HONEYCOMB - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE HONEYCOMB

Features:• Pressure Activated




SUNSTONE WELDING ATTACHMENTSDual Probe Specifications

PG4 Series Wedling GunElectrode Size 5/8”Weight lb/kg 4.5 lb / 2.04 kg

Wire AWG 1 -0 AWGDimensions: 7” x 7.5x 4.5”

PG4 - SERIES WELDING GUN

Features:• Applies 2 spots simultaneously• Ideal for Fast Operations

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Dual Probe Hand PieceMedium Power

Electrode Size 1/8”Weight lb/kg 2.5 lbs / 1.13 kg

Wire AWG 4 AWGDimensions: 7.5” x 5/8”

Dual Probe Hand PieceHigh Power

Electrode Size 3/16”Weight lb/kg 5.5 lb / 2.49 kg


DPHP MP - DUAL PROBE HAND PIECE

Features:• 5/8” diameter brass shank• 4 AWG cabling• Accepts 1/8” diameter electrodes

DPHP LP - DUAL PROBE HAND PIECE

Features:• 7/8” diameter brass shank• 1 AWG cabling• Accepts 3/16” diameter electrodes

Dual Probe Hand PieceElectrode Size 1/4”Weight lb/kg 0.65 lb / 0.29 kg


Dual Probe Hand PieceLow Power

Electrode Size 1/16”Weight lb/kg 0.5 lbs / 0.22 kg


DPHP LP - DUAL PROBE HAND PIECE

Features:• 1/4” diameter brass shank • 8 AWG cabling• Accepts 1/16” diameter electrodes

DPHP - DUAL PROBE HAND PIECE

Features:• 1/4” diameter RWMA II copper shank• 8 AWG cabling



SUNSTONE WELDING ATTACHMENTSDual Probe Specifications

Dual Probe Hand Piece Micro

Electrode Size 1/8” ShankWeight lb/kg 2 lb / 1 kg

DC Welder Linear DCAWG 10 AWG

DPHP - MICRO

Features:• For thermalcompression bonding• 10 AWG cabling• For Use with DC welding Only

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Tweezer Hand PieceCopper Bar Size 1/2” x 1/16”


Dimensions: 7.5” x 3/4”

THP - TWEEZER HAND PIECE

Features:• Opposed welding hand piece

Hand Piece Package(RWMA)

See Product Descriptions

SPHP - Pg. 2DPHP - Pg. 5

THP- Pg. 6

HP RWMA PACKAGE - HAND PIECE PACKAGE

Features:• SPHP- Single Probe Hand Piece• DPHP- Dual Probe Hand Piece• THP - Tweezer Hand Piece



SUNSTONE WELDING ATTACHMENTSTweezers Specifications

Pneumatic Tweezer Hand PieceForce 5 - 50 lbs

Copper Bar Size 1/2” x 1/16”Total Weight lb/kg 6 lb / 2.72 kg

Wire AWG 1 AWGHandpiece Dimensions: 13” x 6” x 1”Foot Pedal Dimensions: 3.5” x 5” x 2”

PG5M- Tweezer Hand PieceForce 4 -7 Lbs

Total Weight lb/kg 1.5 / .68 kgWire AWG 6 AWG

Handpiece Dimensions: 8”x 2.5”x 1”

THP P - PNEUMATIC TWEEZER HAND PIECE

Features:• Air-actuated tweezer-style hand piece• Force ranges: 5-50lbs• Adjustable throat up to 1.75”• 1” Stroke Distance• Designed to integrate with Sunstone’s ACS• Can use 1/8” opposed electrodes

PG5M - MINIATURE PLIERS GUN

Features:• Ideal for use in electronics industry• smallest, finest pressure range.• Highest degree of precision.

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Pressure-Actuated Tweezer Hand PieceLow Power

Spring Force 1 - 6 lbsElectrode Size 1/8”

Dimensions (W x H x L) .75” x 2.5” x 7”Weight lb/kg .56 lb / .25 kg

Wire AWG 6 AWG

Pressure-Actuated Tweezer Hand PieceMedium Power


Dimensions (W x H x L) 1” x 3” x 6”Weight lb/kg 1.3 lb / .59 kg

Wire AWG 4 AWG

Pressure-Actuated Tweezer Hand PieceHigh Power


Dimensions (W x H x L) 1.25” x 5” x 8.5”Weight lb/kg 4 lb / 1.81 kg

Wire AWG 1 AWG

PTHP LP - PRESSURE ACTUATED TWEEZER HAND PIECE

Features:• Opposed welding hand piece• 1 pair of RWMA II electrodes (EL187RWMA-

ANG) • Molybdenum electrodes available• Pressure Range 0.5 – 6 lbf• 8 AWG cabling standard

PTHP HP - PRESSURE ACTUATED TWEEZERHAND PIECE

Features:• Opposed welding hand piece• 1 pair of RWMA II copper electrodes • Tungsten electrodes available• Pressure Range 1 – 10 lbf• 1 AWG cabling standard

PTHP MP - PRESSURE ACTUATED TWEEZERHAND PIECE

Features:• Opposed welding hand piece• 1 pair of RWMA II copper electrodes • Tungsten electrodes available• Pressure Range 1 – 10 lbf• 4 AWG cabling standard



SUNSTONE WELDING ATTACHMENTSTweezers Specifications

Do you need different solution or accessory? We have everything you need to accomplish any micro joining application. Visit our website at: www.SunstoneWelders.com or call us anytime at: +1-801-658-0015.

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sunstone welding attachments hand held … · sunstone hand held weld attachments provide users...

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