submittal package q n refer to comments attached resubmit...

Submittal Package

Job Name: Lakeworth

Quote: 0026492481

Proposal:

We are pleased to offer the following submittal for your consideration. Thank you, Bob Young, CK Power

SHOP DRAWING REVIEW

ENGINEER’S REVIEW CONTRACTOR RESPONSE timbuseR dna esiveR dettimbuS sa devorppA detoN smetI mrifnoC detoN sa devorppA detoN smetI cificepS timbuseR detcejeR dehcattA stnemmoC ot refeR This review was performed only for general conformance with the design concept of the project and general compliance

with the information given in the Contract Documents. Modifications or comments made on the shop drawings during this review do not relieve contractor from compliance with the requirements of the plans and specifications. Approval of a specific item does not include approval of the assembly of which the item is a component. Contractor is responsible for dimensions to be confirmed and correlated at the jobsite, confirming quantities, required information that pertains solely to the fabrication processes or to the means, methods, techniques, sequences, and procedures of construction; coordination of the work of all trades and for performing all work in a safe and satisfactory manner.

BAIRD, HAMPTON & BROWN, INC. By Date

■

■

■

Scott Gordon 11/30/11

SHOP DRAWING REVIEW

ENGINEER’S REVIEW CONTRACTOR RESPONSE timbuseR dna esiveR dettimbuS sa devorppA detoN smetI mrifnoC detoN sa devorppA detoN smetI cificepS timbuseR detcejeR dehcattA stnemmoC ot refeR This review was performed only for general conformance with the design concept of the project and general compliance

with the information given in the Contract Documents. Modifications or comments made on the shop drawings during this review do not relieve contractor from compliance with the requirements of the plans and specifications. Approval of a specific item does not include approval of the assembly of which the item is a component. Contractor is responsible for dimensions to be confirmed and correlated at the jobsite, confirming quantities, required information that pertains solely to the fabrication processes or to the means, methods, techniques, sequences, and procedures of construction; coordination of the work of all trades and for performing all work in a safe and satisfactory manner.

BAIRD, HAMPTON & BROWN, INC. By Date

■

Scott Gordon 11/30/11Ken Randall 1/3/2019

TABLE OF CONTENTSSection Sub-Section LiteratureQuote Model 100REOZJF Spec Sheets Model KSS-ACTC-0600S Spec Sheets Specification Sheet Engine Lubrication Oil G6-157 Specification Sheet Controller G6-161 Specification Sheet Circuit Breaker G6-88 Specification Sheet Circuit Breaker Circuit Breaker Trip Curves Specification Sheet Battery BatterySpecification Sheet Battery Charger G6-146 Specification Sheet Weather/ Sound Enclosure Packaging Enclosure PackageSpecification Sheet Voltage Regulator Voltage Regulator Specification Sheet Remote Serial Annunciator G6-139

Specification Sheet Transfer Switch Spec ATS Accessories Specification Sheet Transfer Switch Controls G11-127Alternator Data Alternator Data Sheet 4R12XSound Data Sound Data Sheet Sound DataEmissions Data Emissions Data Emissions Data Emissions Data EPA CertificateDimensionalDrawings Generator ADV-8181 Accessories ADV-7648 Controller ADV-7935 Enclosure ADV-7647 State Tank ADV-8522 Transfer Switch ADV-8590WiringSchematicDiagrams Controller Schematic Diagram ADV-8041 Controller Wiring Diagram GM79690 Interconnection Diagram GM78246 Remote Serial Annunciator ADV-6990 Transfer Switch GM89715 Transfer Switch GM89716 Voltage Diagram ADV-5875Misc Battery 244578 Battery Charger GM87448 Battery Charger Assembly GM94447 Block Heater 326220 Block Heater GM75557

Circuit Breaker GM85432 Circuit Breaker Mounting ADV-7371 Emergency Stop A222654Warranty Warranty TP-5373 Warranty TP-5374 Warranty TP-5497Certification ISO9001 Certificate G15-152 Prototype Test Certificate G18-56Pre-Startup Checklist Pre-Startup Checklist PreStartUpCheckList

Generator

Kohler Model: 100REOZJF This diesel generator set equipped with a 4R12X alternator operating at 120/208 volts is rated for 102 kW/128 kVA. Output

amperage: 354.

Qty Description 100REOZJF Generator System 1 100REOZJF Generator Set

Includes the following:ES Description 01 External 3-Alarm PanelLiterature Languages EnglishApprovals and Listings UL2200 ListingEngine 100REOZJF, 12V, 60HzNameplate Rating Standby 130C RiseVoltage 60Hz, 120/208V, Wye, 3Ph, 4WAlternator 4R12XCooling System Unit Mounted Radiator, 50CSkid and Mounting Skid/TankAir Intake Standard DutyController APM402Enclosure Type SoundEnclosure Material SteelEnclosure Silencer Internal SilencerFuel Tank Type StateFuel Runtime (Approx.) 24 HoursSubbase Fuel Tank Capacity 215 GallonsFill Pipe/Spill Fill Options 5 Gal Spill Cont w/95% ShutoffFuel Tank Vent Normal Vent, 12' Above GradeHigh Fuel Switch High Fuel SwitchStarting Aids, Installed 1500W,120VElectrical Accy.,Installed Battery, 1/12V, WetElectrical Accy.,Installed Battery Charger, 10AElectrical Accy.,Installed Run Relay

Job Name: Lakeworth

Quote Number: 0026492481Version 1.011/06/2018

Page 4

Electrical Accy.,Installed 2 Input/5 OutputModuleRating, LCB 1 80% RatedAmps, LCB 1 400Trip Type, LCB 1 Electronic, LSIInterrupt Rating LCB 1 35kA at 480VFuel Lines, Installed Flexible Fuel LinesMiscellaneous Accy,Installed Air Cleaner Restriction Ind.Miscellaneous Accy,Installed Coolant in GensetMiscellaneous Accy,Installed Rodent GuardsWarranty 2 YearTesting, Additional Power Factor Test,0.8,3Ph Only

1 Battery Charger Temp. Comp. Sensor1 Remote Emergency Stop Switch1 Lit Kit, General Maint, 100REOZJF1 RSA III, Annunciator only

Automatic Transfer Switch

Kohler Model: KSS-ACTC-0600S 3 Pole, 4 Wire, Solid Neutral, 600 amp, Kohler Specific Breaker rated Standard automatic transfer switch, Model KSS-ACTC-0600S ,

rated 208V, 60 Hz complete with all standard equipment and housed in a NEMA Type 3R enclosure.

Qty Description ATS 1200 Transfer Switch System 1 KSS-ACTC-0600S

Includes the following:Literature Languages EnglishMechanism Specific BreakerTransition Standard

Job Name: Lakeworth


Page 5

Logic 1200Voltage 208 V / 60 HzPoles & Wires 3 Pole/4 Wire, Solid NeutralEnclosure Nema 3RAmps 600 AmpsConnection StandardATS Utility Switching Device NONEATS Generator Switching Device NONEIBC Seismic Certification NoneCSA Certification NoneMiscellaneous Acc.,Installed Lockable User Interface CoverWarranty 1-YR STANDARD

1 Lit Kit, ATS Production, KSS/KSP

Job Name: Lakeworth


Page 6

Spec Sheets

Standard Features • Kohler Co. provides one-source responsibility for the generatingsystem and accessories.• The generator set and its components are prototype-tested, factory-built, and production-tested.• The 60 Hz generator set offers a UL 2200 listing.• The generator set accepts rated load in one step.• The 60 Hz generator set meets NFPA 110, Level 1, when equippedwith the necessary accessories and installed per NFPA standards.• A one-year limited warranty covers all systems and components.Two-, five-, and ten-year extended warranties are also available.• Tier 3 EPA-certified for Stationary Emergency Applications Alternator Features• The unique Fast-Response X excitation system delivers excellentvoltage response and short circuit capability using a rare-earth,permanent magnet (PM)-excited alternator.• The brushless, rotating-field alternator has broad rangereconnectability. Other Features• Controllers are available for all applications. See controller featuresinside.• The low coolant level shutdown prevents overheating (standard onradiator models only).Integral vibration isolation eliminates the need forunder-unit vibration spring isolators.• Multiple circuit breaker configurations.

Generator Set Ratings Standby130C Ratings

Alternator Voltage Ph Hz kW/kVA Amps4R12X 120/208 3 60 102 / 128 354

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor.Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating.Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory.Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates.The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

100REOZJF

Diesel

Alternator SpecificationsSpecifications AlternatorAlternator manufacturer KohlerType 4-Pole, Rotating-FieldExciter type Brushless, Rare-Earth Permanent-MagnetLeads, quantity 12, ReconnectableVoltage regulator Solid State, Volts/HzInsulation NEMA MG1Insulation: Material Class HInsulation: Temperature Rise 130°C, StandbyBearing: quantity, type 1, SealedCoupling Flexible discAmortisseur windings FullVoltage regulation, no-load to full-load RMS Controller DependentOne-Step Load Acceptance 100% of ratingUnbalanced load capability 100% of Rated Standby Current

• NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting.• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.• Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field.• Self-ventilated and dripproof construction.• Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life.• Superior voltage waveform from a two-thirds pitch stator and skewed rotor.

EngineEngine SpecificationEngine Manufacturer John DeereEngine Model 4045HF285IEngine: type 4-Cycle, Turbocharged, Charge Air-CooledCylinder arrangement 4 InlineDisplacement, L (cu. in.) 4.5 (276)Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00)Compression ratio 19:01Piston speed, m/min. (ft./min.) 457 (1500)Main bearings: quantity, type 5, Replaceable InsertRated rpm 1800Max. power at rated rpm, kWm (BHP) 118 (158)Cylinder head material Cast IronCrankshaft material Forged SteelValve (exhaust) material Intake Chromium-Silicon SteelValve (exhaust) material Exhaust Stainless SteelGovernor: type, make/model JDEC Electronic L16 Denso HP3Frequency regulation, no-load to-full load IsochronousFrequency regulation, steady state ±0.25%Frequency FixedAir cleaner type, all models Dry

Model: 100REOZJF, continued

ExhaustExhaust SystemExhaust Manifold Type DryExhaust flow at rated kW, m3/min. (cfm) 22.8 (805)Exhaust temperature at rated kW, dry exhaust, °C (°F) 580 (1076)Maximum allowable back pressure, kPa (in. Hg) 7.5 (2.2)Exh. outlet size at eng. hookup, mm (in.) 98 (3.86)

Engine ElectricalEngine Electrical SystemBattery charging alternator 12 VoltBattery charging alternator: Ground (negative/positive) NegativeBattery charging alternator: Volts (DC) 12Battery charging alternator: Ampere rating 65Starter motor rated voltage (DC) 12Battery, recommended cold cranking amps (CCA): Qty., CCA ratingeach

One, 640

Battery voltage (DC) 12

FuelFuel SystemFuel type DieselFuel supply line, min. ID, mm (in.) 11.0 (0.44)Fuel return line, min. ID, mm (in.) 6.0 (0.25)Max. lift, fuel pump: type, m (ft.) Engine-Driven, 1.8 (6.0)Max. fuel flow, Lph (gph) 74.6 (19.7)Max. return line restriction, kPa (in. Hg) 20 (5.9)Fuel prime pump ManualFuel Filter Secondary 2 Microns@ 98% EfficiencyFuel Filter Primary 30 MicronsFuel Filter Water Separator YesRecommended fuel #2 Diesel

LubricationLubrication SystemType Full PressureOil pan capacity, L (qt.) 14.7 (15.5)Oil pan capacity with filter, L (qt.) 15.6 (16.5)Oil filter: quantity, type 1, CartridgeOil cooler Water-Cooled


CoolingRadiator SystemAmbient temperature, °C (°F) 50 (122)Engine jacket water capacity, L (gal.) 8.5 (2.25)Radiator system capacity, including engine, L (gal.) 20.1 (5.3)Engine jacket water flow, Lpm (gpm) 182 (48)Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 62 (3544)Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/min.)

20 (1127)

Water pump type CentrifugalFan diameter, including blades, mm (in.) 600 (23.6)Fan, kWm (HP) 6.6 (8.8)Max. restriction of cooling air, intake and discharge side of radiator,kPA (in. H20)

0.125 (0.5)

* Enclosure with internal silencer reduces ambient temperature capability by 5°C (9°F).

Operation RequirementsAir RequirementsRadiator-cooled cooling air, m3/min. (scfm) * 142 (5000)Combustion air, m3/min. (cfm) 8.2 (288)Heat rejected to ambient air: Engine, kW (Btu/min.) 25.0 (1420)Heat rejected to ambient air: Alternator, kW (Btu/min.) 11.6 (660)

*Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel ConsumptionDiesel, Lph (gph), at % load RatingStandby Fuel Consumption at 100% load 31.0 Lph (8.2 gph)Standby Fuel Consumption at 75% load 25.0 Lph (6.6 gph)Standby Fuel Consumption at 50% load 17.8 Lph (4.7 gph)Standby Fuel Consumption at 25% load 9.5 Lph (2.5 gph)Prime Fuel Consumption at 100% load 27.6 Lph (7.3 gph)Prime Fuel Consumption at 75% load 22.7 Lph (6.0 gph)Prime Fuel Consumption at 50% load 14.4 Lph (3.8 gph)Prime Fuel Consumption at 25% load 7.6 Lph (2.0 gph)

Dimensions and WeightsDim Weight Spec Dim Weight ValueFuel DieselEngine Manufacturer John DeereOverall Size, L x W x H, mm (in.): Wide Skid See Enclosure ADV DrawingOverall Size, L x W x H, mm (in.): Narrow Skid 2334 x 864 x 1216 (91.89 x 34.02 x 47.90)Weight (radiator model), wet, kg (lb.): 1234 (2720)


Generator Set Controller

Kohlerr APM402 ControllerGeneral Description and FunctionThe APM402 generator set controller provides advanced control,system monitoring, and system diagnostics for optimumperformance.

The APM402 controller meets NFPA 110, Level 1 whenequipped with the necessary accessories and installed perNFPA standards.

The APM402 controller uses a patented hybrid voltage regulatorand unique software logic to manage alternator thermal overloadprotection features normally requiring additional hardware.Additional features include:

D A digital display and pushbutton/rotary selector dial provideeasy local access to data.

D Measurements selectable in metric or English units.

D The controller can communicate directly with a personalcomputer via a network or serial configuration usingSiteTecht or Monitor III software.

D The controller supports Modbusr protocol. Use with serialbus or Ethernet networks. (Ethernet requires an externalModbusr/Ethernet converter module.)

D Scrolling display shows critical data at a glance.

D Digital display of power metering (kW and kVA).

D Integrated hybrid voltage regulator providing 0.5%regulation.

D Built-in alternator thermal overload protection.

Modbusr is a registered trademark of Schneider Electric.

Industrial Generator Set Accessories

APM402

G6-161 4/18 Page 1

Provide Owner withthis software tofacilitate genset

software upgrades

G6-161 4/18 Page 2

FAULT

OFF/RESET AUTO RUN ALARM SILENCE/LAMP TEST

Volts L1‐L2:480.0 V

Emergency Stop Switch

Digital Display

Master Control ButtonsOff--Reset/Auto/Runwith Lights

Pushbutton/RotarySelector Dial

Alarm Silence/LampTest Button with Light

Annunciator Fault LightRed--Shutdown,Yellow--Warning

USB CommunicationConnection

Alarm Horn (locatedinside the controller)

User Interface Controls and ComponentsD Emergency stop switchD Backlit LCD digital display with two lines of 12 characters

(see User Interface Displays for menus)D Alarm horn indicates generator set shutdown and warning faultsD Environmentally sealed membrane keypad with three master control

buttons with lightsd Off/Reset (red)d Auto (green)d Run (yellow)

D Pushbutton/rotary selector dial for menu navigationd Rotate dial to access main menusd Push dial and rotate to access sub menusd Press dial for 3 seconds to return to top of main menu

D Annunciator fault lightd System shutdown (red)d System warning (yellow)

D Alarm silence/lamp test buttond Alarm silenced Lamp test

D USB and RS-485 connectionsd Allows software upgradesd Provides access for diagnosticsd PC communication using SiteTecht or Monitor III software

D Dedicated user inputsd Remote emergency stop switchd Remote 2-wire start for transfer switchd Auxiliary shutdown

D Integrated hybrid voltage regulatorD Auto-resettable circuit protection mounted on circuit board.D One relay output standard. Optional five relay output available.D One analog and three digital inputs standard. Optional two inputs

available.NFPA 110 Requirements

In order to meet NFPA 110, Level 1 requirements, the generator setcontroller monitors the engine/generator functions/faults shown below.D Engine functions:d Overcrankd Low coolant temperature warningd High coolant temperature warningd High coolant temperature shutdownd Low oil pressure shutdownd Low oil pressure warningd High engine speedd Low fuel (level or pressure) *d Low coolant leveld EPS supplying loadd High battery voltaged Low battery voltage

D General functions:d Master switch not in autod Battery charger fault *d Lamp testd Contacts for local and remote common alarmd Audible alarm silence buttond Remote emergency stop *

* Function requiresoptional input sensors or kits and is enginedependent,see Controller Displays as Provided by the Engine ECM.

User Interface DisplaysThe listing below has D denoting main menus and d denoting sub-menus.D Overviewd Software versiond Active shutdowns and warnings (if any are present)d Engine run time, total hoursd Average voltage line-to-lined Frequencyd Average currentd Coolant temperatured Fuel level or pressure *d Oil pressured Battery voltage

D Engine Meteringd Engine speedd Oil pressured Coolant temperatured Battery voltage

D Generator Meteringd Total power, VAd Total power, Wd Rated power, %d Voltage, L--L and L--N for all phasesd Current, L1, L2, L3d Frequency

D GenSet Informationd Generator set model numberd Generator set serial numberd Controller serial number

D GenSet Run Timed Engine run time, total hoursd Engine loaded, hoursd Number of engine startsd Total energy, kWh

D GenSet Systemd System voltaged System frequency, 50 or 60 Hzd System phase, single or three (wye or delta)d Power rating, kWd Amp ratingd Power type, standby or primed Measurement units, metric or English (user selectable)d Alarm silence, always or auto only (NFPA 110)d Manual speed adjust *

D GenSet Calibrationd Voltage, L--L and L--N for all phasesd Current, L1, L2, L3d Reset calibration

D Voltage Regulationd Adjust voltage, 10%

D Digital Inputsd Input settings and status

D Digital Outputsd Output settings and status

D Analog Inputsd Input settings and status

D Event Logd Event history (stores up to 1000 system events)

D Selector Switch (requires initial activation by SiteTecht)

G6-161 4/18 Page 3

Controller Features

D AC Output Voltage Regulator Adjustment. The voltageadjustment provides a maximum of 10% of the system voltage.

D Alarm Silence. The controller can be set up to silence the alarmhorn only when in the AUTO mode for NFPA-110 application orAlways for user convenience.

D Alternator Protection. The controller provides generator setoverload and short circuit protection matched to each alternator forthe particular voltage/phase configuration.

D Automatic Restart. The controller automatic restart feature initiatesthe start routine and recrank after a failed start attempt.

D Common Failure Relay. This relay is integrated on the controllercircuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at120 VAC.

D Communication. Controller communication is available.

D Cyclic Cranking. The controller has programmable cyclic cranking.

D ECM Diagnostics. The controller displays engine ECM fault codedescriptions to help in engine troubleshooting.

D Engine Start Aid. The starting aid feature provides control for anoptional engine starting aid.

D Event Logging. The controller keeps a record (up to 1000 entries)for warning and shutdown faults. This fault information becomes astored record of system events and can be reset.

D Historical Data Logging. Total number of generator set successfulstarts is recorded and displayed.

D Integrated Hybrid Voltage Regulator. The voltage regulatorprovides 0.5% no-load to full-load regulation with three-phasesensing.

D Lamp Test. Press the alarm silence/lamp test button to verifyfunctionality of the indicator lights.

D LCD Display. Adjustable contrast for improving visibility.

D Measurement Units. The controller provides selection of English ormetric displays.

D Power Metering. Controller digital display provides kW and kVA.

D Programming Access (USB). Provides software upgrades anddiagnostics.

D Remote Reset. The remote reset function resets faults and allowsrestarting of the generator set without going to the master controlswitch off/reset position.

D Remote Monitoring Panel. The controller is compatible with theKohlerr Remote Serial Annunciator.

D Run Time Hourmeter. The generator set run time is displayed.

D Time Delay Engine Cooldown (TDEC). The TDEC provides a timedelay before the generator set shuts down.

D Time Delay Engine Start (TDES). The TDES provides a time delaybefore the generator set starts.

D Voltage Selection Menu. This menu provides the capability ofquickly switching controller voltage calibrations. Requires initialactivation using SiteTecht software. NOTE: Generator set outputleads require voltage reconnection.

Controller FunctionsThe following chart shows which functions cause a warning or shutdown.All functions are available as relay outputs.

Warning causes the fault light to show yellow and sounds the alarm hornsignaling an impending problem.

Shutdown causes the fault light to show red, sounds the alarm horn, andstops the generator set.

WarningFunction

ShutdownFunction

Engine FunctionsCritically high fuel level * d

ECM communication loss D

ECM diagnostics D D

Engine over speed D[

Engine start aid activeEngine under speed D

Fuel tank leak * d d

High battery voltage D

High coolant temperature D D[

High fuel level * d

Low battery voltage D

Low coolant level D

Low coolant temperature D

Low cranking voltage D

Low engine oil level * d d

Low fuel level (diesel models) * d d

Low fuel pressure (gas models) * d

Low oil pressure D D[

No coolant temperature signal D

No oil pressure signal D

Overcrank D[

Speed sensor fault D

General FunctionsAlarm horn silencedAnalog inputs d d

Battery charger fault * D

Chicago code active *Common fault (includes [) D

Common warning D

Digital inputs d d

Emergency stop D[

Engine cooldown (delay) activeEngine start delay activeEngine startedEngine stoppedEPS supplying loadGenerator runningInput/output communication loss D

Internal failure D

Master switch not in auto D

NFPA 110 alarm activeRemote startSystem ready

Generator FunctionsAC sensing loss D D

Alternator protection D

Ground fault input * D

kW overload D

Locked rotor D

Overfrequency D

Overvoltage (each phase) D

Underfrequency D

Undervoltage (each phase) D

D Standard functiond Available user function* Function requiresoptional input sensors or kits and is enginedependent;see Controller Displays as Provided by the Engine ECM.

[ Items included with common fault shutdown

2018 by Kohler Co., All rights reserved.

DISTRIBUTED BY:

G6-161 4/18 Page 4

Controller Displaysas Provided by the

Engine ECM

Engine Manufacturer and Model

Kohler Diesel

(KDI M, TM*)

Kohler Diesel

(KDI TCR)

Kohler Gas(KG2204,KG2204T)

GM/PSI andKohler Gas(KG6208,KG6208T) DD/MTU Doosan

JohnDeere Volvo

Intake air pressure S/D DIntake air Temperature D D S/D D D DCoolant level D D D D D DCoolant temperature D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/DCrankcase pressure DECM battery voltage S S/D S S SEngine model number S S S S S S SEngine serial number S S S S S S SEngine speed C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/DFuel pressure D C/S/D C/S C/S/D C/S[ C/S/DFuel rate S S S S SFuel temperature D S S/D SOil level S[ S/D[ S[ S[ S[Oil pressure C/S/D D C/S/D C/S/D C/S/D C/S/D C/S/DOil temperature S D SDC = Value displayed on controller, S = Value displayed in Site Tech, D = ECU diagnostic is supported

* Electronic governor and ECM are optional on KDI M and TM engines.

[ Controller uses local analog input to obtain this information.

NOTE: REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller.

NOTE: See the generator set specification sheet for engine model identification.

Controller SpecificationsD Power source with circuit protection: 12- or 24-volt DCD Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDCD Humidity range: 5% to 95% noncondensingD Operating temperature range: --40C to +70C (--40F to +158F)D Storage temperature range: --40C to +85C (--40F to +185F)D Standards:d CE Directived NFPA 99d NFPA 110, Level 1d CSA 282-09d UL 508d ASTM B117 (salt spray test)

D Panel dimensions—W x H, 229 x 160 mm (9.0 x 6.3 in.)

Communication and PC SoftwareAvailable Options

Refer to G6-76 Monitor III Software and the communication literature foradditional communication and PC software information includingModbusr communication.

- Monitor III Software for Monitoring and Control(Windowsr-based user interface)

- Converter, Modbusr/Ethernet. Supports a power system usingcontrollers accessed via the Ethernet. Converter is supplied with anIP address by the site administrator. Refer to G6-79 for converterdetails.

- Converter, RS-232/RS-485. Supports a power system usingcontrollers accessed via a serial (RS-232) connection.

APM402 Available Options- Float/Equalize Battery Charger available with 6 or 10 amp output

for 12 or 24V DC voltage output. The 10 amp model providesNFPA 110 charging and alarming capability.

- Manual Speed Adjust available for applications using closedtransition ATS. Adjustment range for 60 Hz: 1751--1849 rpm(58.2--61.8 Hz) and for 50 Hz: 1451--1549 rpm (48.2--51.8 Hz).

- Prime Power Switch prevents battery drain during generator setnon-operation periods and when the generator set battery cannot bemaintained by an AC battery charger.

- Remote Emergency Stop Switch available as a wall mountedpanel to remotely shut down the generator set.

- Remote Monitoring Panel. The Kohlerr Remote SerialAnnunciator (RSA) enables the operator to monitor the status of thegenerator set from a remote location, which may be required forNFPA 99 and NFPA 110 installations, and up to four Automatictransfer switches.

- Run Relay provides a relay indicating that the generator set isrunning.

- Shunt Trip Wiring provides relay outputs to trip a shunt trip circuitbreaker and to signal the common fault shutdowns. Contacts ratedat 10 amps at 28 VDC or 120 VAC.

- Two Input/Five Output Module provides a generator set mountedpanel with two inputs and five relay outputs.


Windowsr is a registered trademark of Microsoft Corporation.

Availability is subject to change without notice. Kohler Co. reserves theright to change the design or specificationswithout notice andwithout anyobligation or liability whatsoever. Contact your local Kohlerr generatorset distributor for availability.

KOHLER CO., Kohler, Wisconsin 53044 USAPhone 920-457-4441, Fax 920-459-1646For the nearest sales and service outlet in theUS and Canada, phone 1-800-544-2444KOHLERPower.com


Standard FeaturesD The line circuit breaker interrupts the generator set

output during a short circuit and protects the wiringwhen an overload occurs. Use the circuit breaker tomanually disconnect the generator set from the loadduring generator set service.

D Circuit breaker kits are mounted to the generator setand are provided with load-side lugs and neutral busbar.

D Kohler Co. offers a wide selection of molded-caseline circuit breaker kits including single, dual, andmultiple configurations for each generator set.

D Four types of line circuit breakers are available:(see page 2 for definitions and pages 3 and 4 forapplication details)

d Magnetic tripd Thermal magnetic tripd Electronic tripd Electronic with ground fault (LSIG) trip

D In addition, line circuit breakers are offered with 80%and 100% ratings.

D Single line circuit breaker kits allow circuit protectionof the entire electrical system load.

D Dual line circuit breaker kits allow circuit protectionof selected priority loads from the remainingelectrical system load.

D Multiple line circuit breaker kits with field connectionbarrier allow circuit protection for specialapplications (350--2500 kW models and selected80--300 kW models).

D Up to four line circuit breakers can be used on350--2500 kW models.

D Line circuit breakers comply with the following codesand standards unless otherwise stated.

d UL 489 Molded Case Circuit Breakersd UL 1077 Supplementary Protectorsd UL 2200 Stationary Engine Generator Assemblies

Line Circuit Breakers 15--3250 kW

Multiple Circuit Breaker Kit with Neutral Bus Bar180--300 kW Model Shown

Single Circuit Breaker Kit with Neutral Bus Bar15--300 kW Model Shown

Multiple Circuit Breaker Kits with Neutral Bus Bar350--2250 kW Model Shown

(also applies to some 300 kW models)

Circuit Breaker Kits with Neutral Bus Bar800--2500 kW KD Model Shown

G6-88 8/18o Page 1

G6-88 8/18o Page 2

Line Circuit Breaker TypesMagnetic TripThemagnetic trip features an electromagnet in serieswith the loadcontacts and amoveable armature to activate the tripmechanism.When a sudden and excessive current such as a short circuitoccurs, the electromagnet attracts the armature resulting in aninstantaneous trip.

Thermal Magnetic TripThermal magnetic trip contains a thermal portion with a bimetallicstrip that reacts to the heat produced from the load current.Excessive current causes it to bend sufficiently to trip themechanism. The trip delay is dependent on the duration andexcess of the overload current. Elements are factory- calibrated.A combination of both thermal and magnetic features allows adelayed trip on an overload and an instantaneous trip on a shortcircuit condition.

Electronic TripThese line circuit breakers use electronic controls and miniaturecurrent transformers to monitor electrical currents and trip whenpreset limits are exceeded.

LI breakers are a combination of adjustable trip functions includinglong-time ampere rating, long-time delay, and instantaneouspickup. LSI breakers have all of the LI breaker features plusshort-time pickup, short-time delay, and defeatable instantaneouspickup. LSIG breakers have all of the LSI breaker features plusground-fault pickup and delay.

Electronic with Ground Fault TripThe ground fault trip feature is referred to as LSIG in thisdocument. Models with LSIG compare current flow in phase andneutral lines, and trip when current unbalance exists.

Ground fault trip units are an integral part of the circuit breakerand are not available as field-installable kits. The ground faultpickup switch sets the current level at which the circuit breakerwill trip after the ground fault delay. Ground fault pickup valuesare based on circuit breaker sensor plug only and not on therating plug multiplier. Changing the rating plug multiplier hasno effect on the ground fault pickup values.

80% Rated Circuit BreakerMost molded-case circuit breakers are 80% rated devices.An 80% rated circuit breaker can only be applied at 80% of itsrating for continuous loads as defined by NFPA 70. Circuitconductors used with 80% rated circuit breakers are requiredto be rated for 100% of the circuit breaker’s rating.

The 80% rated circuit breakers are typically at a lower costthan the 100% rated circuit breaker but load growth is limited.

100% Rated Circuit BreakerApplications where all UL and NEC restrictions are met can use100% rated circuit breakers where 100% rated circuits can carry100% of the circuit breaker and conductor current rating.

The 100% rated circuit breakers are typically at a higher costthan the 80% rated circuit breaker but have load growthpossibilities.

When applying 100% rated circuit breakers, comply with thevarious restrictions including UL Standard 489 and NECSection 210. If any of the 100% rated circuit breaker restrictionsare not met, the circuit breaker becomes an 80% rated circuitbreaker.

Line Circuit Breaker Options- Alarm SwitchThe alarm switch indicates that the circuit breaker is in a trippedposition caused by an overload, short circuit, ground fault, theoperation of the shunt trip, an undervoltage trip, or the push-to-trip pushbutton. The alarm resets when the circuit breaker isreset.

- Auxiliary ContactsThese switches send a signal indicating whether the maincircuit breaker contacts are in the open or closed position.

- Breaker Separators (350--2500 kW)Provides adequate clearance between breaker circuits.

- Bus BarsBus bar kits offer a convenient way to connect load leads to thegenerator set when a circuit breaker is not present.15--300 kW. Bus bar kits are available on alternators with leadsfor connection to the generator set when circuit breakers are notordered.350--2500 kW. A bus bar kit is provided when no circuit breakeris ordered. Bus bars are also available in combination withcircuit breakers or other bus bars on the opposite side of thejunction box. On medium voltage (3.3 kV and above) units, abus bar kit is standard (not applicable to KD models).

- Field Connection BarrierProvides installer wiring isolation from factory connections.

- Ground Fault AnnunciationA relay contact for customer connection indicates a groundfault condition and is part of a ground fault alarm.

- Lockout Device (padlock attachment)This field-installable handle padlock attachment is available formanually operated circuit breakers. The attachment canaccommodate three padlocks and will lock the circuit breakerin the OFF position only.

- LugsVarious lug sizes are available to accommodate multiple cablesizes for connection to the neutral or bus bar.

- Overcurrent Trip SwitchThe overcurrent trip switch indicates that the circuit breaker hastripped due to overload, ground fault, or short circuit and returnsto the deenergized state when the circuit breaker is reset.

- Shunt Trip, 12 VDC or 24 VDCA shunt trip option provides a solenoid within the circuit breakercase that, when momentarily energized from a remote source,activates the trip mechanism. This feature allows the circuitbreaker to be tripped by customer-selected faults such asalternator overload or overspeed. The circuit breaker mustbe reset locally after being tripped. Tripping has priority overmanual or motor operator closing.

- Shunt Trip WiringConnects the shunt trip to the generator set controller.(standard on KD models with the APM802 controller)

- Undervoltage Trip, 12 VDC or 24 VDCThe undervoltage trips the circuit breaker when the controlvoltage drops below the preset threshold of 35%--70% of therated voltage.

G6-88 8/18o Page 3

15--300 kW Line Circuit Breaker Specifications80% Rating Circuit Breaker

Alt. ModelAmpereRange Trip Type

C. B.FrameSize

4D/4E

15--150 Thermal magnetic

HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

4P/4PX/4Q/4QX

30--100

Magnetic, UL 1077

E(480 Vmax.)

Magnetic, UL 1077 with 12V shunt trip



HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

30 Magnetic 9--325

HJ50 Magnetic 84--546

100 Magnetic 180--1040

150 Magnetic 348--1690


JD250

Electronic LI

Electronic LSI

Electronic LSIG

250

Electronic LI

JGElectronic LSI

Electronic LSIG

250 Magnetic only 684--2500 JJ

300--400 Thermal magnetic LA

400

Magnetic 500--1000

LA

Magnetic 750--1600

Magnetic 1000--2000

Magnetic 1125--2250

Magnetic 1250--2500

Magnetic1500--3000

Magnetic 1750--3500

Magnetic 2000--4000

400

Electronic LI

LGElectronic LSI

Electronic LSIG

4RX4S/4SX4TX4V

30--100

Magnetic, UL 1077

E(480 Vmax.)



Alt. ModelAmpereRange Trip Type

C. B.FrameSize

4RX4S/4SX4TX/4V

4UA4M6226


HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

30 Magnetic 9--325

HJ50 Magnetic 84--546

100 Magnetic 180--1040

150 Magnetic 348--1690


JD250

Electronic LI

Electronic LSI

Electronic LSIG

250

Electronic LI

JGElectronic LSI

Electronic LSIG

250 Magnetic only 684--2500 JJ

300--400 Thermal magnetic LA

400

Magnetic 500--1000

LA

Magnetic 750--1600

Magnetic 1000--2000

Magnetic 1125--2250

Magnetic 1250--2500

Magnetic1500--3000

Magnetic 1750--3500

Magnetic 2000--4000

400--600

Electronic LI

LGElectronic LSI

Electronic LSIG

800Electronic LSI

PGElectronic LSIG

700--800 Thermal magnetic MG

4UA4M6226

1000--1200

Thermal magnetic

PGElectronic LSI

Electronic LSIG

1200

Thermal Magnetic

PJElectronic LSI

Electronic LSIG

G6-88 8/18o Page 4

100% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.FrameSize

4D/4E


HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

4P/4PX4Q/4QX


HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG

175--250 Thermal magnetic JD

250

Electronic LI

JDElectronic LSI

Electronic LSIG

250

Electronic LI

JGElectronic LSI

Electronic LSIG

400

Electronic LI

LGElectronic LSI

Electronic LSIG

4RX4S/4SX4TX4V

4UA4M6226


HD60--150

Electronic LI

Electronic LSI

Electronic LSIG

60--150

Electronic LI

HGElectronic LSI

Electronic LSIG


JD250

Electronic LI

Electronic LSI

Electronic LSIG

250

Electronic LI

JGElectronic LSI

Electronic LSIG

400

Electronic LI

LGElectronic LSI

Electronic LSIG

600--800Electronic LSI

PGElectronic LSIG

4UA4M6226

1000--1200Electronic LSI

PGElectronic LSIG

1200Electronic LSI

PJElectronic LSIG

Interrupting RatingsCircuit BreakerFrame Size

240 Volt,kA

480 Volt,kA

600 Volt,kA

HD 25 18 14HG 65 35 18HJ 100 65 25JD 25 18 14JG 65 35 18JJ 100 65 25LA 42 30 22LG

65 35 18MGPGPJ 100 65 25PL 125 100 25

Circuit Breaker Lugs Per Phase (Al/Cu)Frame Size Ampere Range Wire Range

E(480 V max.) 30--100

Up to two wire terminals fitting10-32 or 1/4-20 stud

H 15--150 One #14 to 3/0

J175 One 1/0 to 4/0

200--250 One 3/0 to 350 kcmil

LA 300--400One #1 to 600 kcmil orTwo #1 to 250 kcmil

LG 400--600 Two 2/0 to 500 kcmil AL/CUM 700-800 Three 3/0 to 500 kcmil

P600-800 Three 3/0 to 500 kcmil1000-1200 Four 3/0 to 500 kcmil

Mechanical Load Lugs Included with H, J, and LG LSIG NeutralsH 60--150 One #14 to 3/0 AL/CUJ 250 One 3/0 to 350 kcmil AL/CULG 400--600 Two 4/0 to 500 kcmil AL/CU

G6-88 8/18o Page 5

15--300 kW Line Circuit Breaker Applications

Single Circuit Breaker InstallationsA generator set with a single circuit breaker installed typicallyfeeds a single transfer switch and then a distribution panel.This allows protection of the entire system.

To RemainingBuilding Loads

To Priority Load(s)

Line C.B.

Single line circuit breaker configuration where circuit breaker cantrip causing all power to building loads including priority load tobe disrupted.

ATS

DistributionPanel

DistributionPanel

Multiple Circuit Breaker InstallationsA generator set with dual circuit breakers installed is used toseparate critical loads. Typically, one circuit breaker will feeda main transfer switch with noncritical loads and the other circuitbreaker will feed a second transfer switch that feeds critical orpriority loads. Multiple circuit breakers allow circuit protectionfor special applications.

To RemainingBuilding Loads

To Priority Load(s)

FirstLine C.B.

SecondLine C.B.

Dual line circuit breaker configuration where first circuit breakercan trip allowing second circuit breaker to continue supplyingpower to priority load(s).

ATS ATS

DistributionPanel

DistributionPanel

Circuit Breaker Combinations

AlternatorModel

FirstC. B.Frame

SecondC. B.Frame

ThirdC. B.Frame Trip Type

ALLexcept 4D/4E

H — —

AllJ — —LA — —LG — —

4D/4EH — — Standard or LSIGH H — No LSIG

4P/4PX4Q/4QX

H

H or J

—

No LSIGJ —LA —LG H, J or LG —

4RX4S/4SX4TX4V

M — — AllP — — All

H or J H or J —

No LSIG

LAH, J, orLA —

LGH, J, LA,or LG —M

PH or J H or J H or J

4UA4M6226

M or P — — AllH or J H or J —

All

LA H, J, orLA

—

LGH, J, LA,or LG —

M or PH, J, LA,or LG —

P P —

No LSIG

H or J H or J H or J

LAH or J H or J

LAH, J, orLA

LG

H or J H or J

LAH, J, orLA

LGH, J, LA,or LG

M or P

H or J H or J

LAH, J, orLA

LGH, J, orLG

© 2011–2014 Schneider ElectricAll Rights Reserved

PowerPact™ H-, J-, and L-Frame Circuit Breakers Trip Curves

21207/2014 ™

Figure 96: Micrologic 3.3S and 3.3S-W Electronic Trip Unit Long Time/Short Time Trip Curve

MICROLOGIC™ ELECTRONIC TRIP UNITSMicrologic™ 3.3S and 3.3S-W

Long Time/Short Time Trip Curve250A, 400A L-Frame

The time-current curve information is to be usedfor application and coordination purposes only.

Notes:

1. There is a thermal-imaging effect that can actto shorten the long-time delay. The thermalimaging effect comes into play if a currentabove the long-time delay pickup value existsfor a time and then is cleared by the tripping ofa downstream device or the circuit breakeritself. A subsequent overload will cause thecircuit breaker to trip in a shorter time thannormal. The amount of time delay reduction isinverse to the amount of time that has elapsedsince the previous overload. Approximately 20minutes is required between overloads tocompletely reset thermal-imaging.

2. Total clearing times shown include theresponse times of the trip unit, the circuitbreaker opening, and the extinction of thecurrent.

Curves apply from -35ºC to +70ºC (-31ºF to+158ºF) ambient temperature.

Typical Overall Dimensions

Standard Features• Kohler Co. selects batteries to meet the engine manufacturer's

specifications and to comply with NFPA requirements for engine-cranking cycles.

• Heavy-duty starting batteries are the most cost-effective means ofengine cranking and provide excellent reliability in generator setapplications.

• Tough polypropylene cases protect against life-shortening vibrationand impact damage.

• Batteries are rated according to SAE standard J-537.

• All batteries are 12-volts. Kits that contain two or four batteries areavailabe for 24-volt systems and/or systems with redundantstarters.

• Wet- and dry-charged batteries have lead-calcium or lead-antimony plates and use sulferic acide electrolyte. Removable cellcovers allow checking of electrolyte specific gravity.

• Absorbant glass mat (AGM) batteries are sealed and maintenancefree.

• Batteries are for applications below and above 0°C (32°F).

ChargeType*

BatteryPart

Number

BatteryQty. per

Size

BCIGroupSize

Battery SAE Dimension,mm (in.)

Cold CrankingAmps at 18ºC

(0ºF) Min.

Reserve CapacityMinutes at

27º (80ºF) Min.

Battery PostLayout and Style

L W H

Wet 256984 1 24 273.0(10.8)

173.0(6.8)

228.6(9.0)

650 130 D/1

Battery Specifications

Industrial Generator Set AccessoriesSystem Batteries

12/24 Volt, 10 AmpAutomatic Multi-Stage Battery Charger


Standard FeaturesD 12 or 24 VDC output

d Automatic voltage detection

D Automatic multi--stage charging modes

d Recovery charged Bulk charged Absorption charged Float charged Equalize charge

D Charges the following type batteries:

d Flooded lead acid (FLA)d AGMd Gel celld High performance AGMd Nickel--cadmium (NiCad)

D 5 LED status indicators

D Durable potted assembly for waterproofing andvibration resistance

D Reverse-polarity protection

D Short-circuit protection

D Optional temperature compensation (FLA only)

D User adjustable parameters to support optimalmanufacturer recommended charge curve.

D Code compliance:

d UL 1236 Listedd NFPA 110, Level 1 compatible (when used withKohler controller and connected to engine harness)

d CSA -- C22.2 No. 107.2--01d FCC -- Title 47, Part 15 Class Ad CEd IBC 2015d OSHPD

The battery charger is a fully-automatic, high efficiencybattery charger that charges batteries rapidly and safely.The battery charger is designed for an industrialenvironment.

The battery charger is universal voltage input capable,comes with a standard 120 V/60 Hz AC plug, and charges12 VDC or 24 VDC battery systems.

Five LED lights indicate power, communication status,temperature compensation status, charge curve, andcharger status.

With the optional battery temperature sensor connected,the battery charger can adjust output voltages for optimalcharging.

G6-146 6/17a

DC Output AC Input

Overall DimensionsW x D x H

Shipping Weight

Volts(Nominal) Amps

Volts(Nominal) Amps kgs lbs

12/24 10 100--260 3.7 253 mm x 152 mm x 74 mm(10.0 in x 6.0 in x 2.9 in)

3.6 7.9

2017 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

G6-146 6/17a

Dimensions are in mm. GM87448--

Input leadsRed

BlackFuse

Output leads

4X Ø6.6 (.26 in.)

253 mm (10 in.)225 mm (8.9 in.)14 mm (.55 in.)

28 mm (1.1 in.)

152 mm(6 in.)

97 mm(3.8 in.)

74 mm (2.9 in.)

SpecificationsAC Input 100--260 VAC

Frequency Input 50/60 Hz

DC Output 10 Amps @ 12 VDC or10 Amps @ 24 VDC(On battery voltage regulation1%)

Fuse Protection 15 amps ATC

Battery Types Flooded Lead Acid (FLA)

AGM

Gel Cell

High Performance AGM

Nickel--Cadmium (NiCad)

Monitoring

LED Indications Power

Communication

Temperature compensation

Output charger curve and chargerstatus:

d Red

d Green

Environmental

Operating --20 to 70C (--4to 158F)

Storage --40 to 85C (--40to 185F)

Relative Humidity 5 to 95% (non-condensing)

Salt Spray Testing ASTM B117

Corrosion Resistant From battery gases

Enclosure

EnvironmentalResistant

From rain, snow, dust, and drippingwater

Battery Connections

Lead Length 1.8 m (6 ft.) red and black leads

Battery Connections 9.5 mm (3/8 in.) ring terminals

AC Power Connections

Lead Length 1.8 m (6 ft.)

Storage Standard US style 3-prong AC plug

Available Options

Temperature compensation


Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455

Availability is subject to change without notice. Kohler Co. reserves theright to change the design or specificationswithout notice andwithout anyobligation or liability whatsoever. Contact your local Kohlerr generatordistributor for availability.

Sound Enclosure Standard Features• Internal-mounted critical silencer and flexible exhaust connector.

• Lift base-mounted or tank mounted steel construction with hingeddoors.

• Fade-, scratch-, and corrosion-resistant Kohler® Power Armorautomotive-grade textured finish.

• Enclosure has four large access doors which allow for easymaintenance.

• Lockable, flush-mounted door latches.

• Vertical air inlet and outlet discharge to redirect air and reducenoise.

• Acoustic insulation that meets UL 94 HF1 flammabilityclassification and repels mositure adsorption.

• Sound-attenuated that uses up to 51 mm (2 in.) of acousticinsulation.

• Steel sound enclosure has a 241 kph (150 mph) wind load rating. Subbase Fuel Tank Features

• The fuel tank has a Power Armor Plus textured epoxy-basedrubberized coating.

• The above-ground rectangular secondary containment tankmounts directly to the generator set, below the generator set skid(subbase).

• Both the inner and outer tanks have emergency relief vents.

• Flexible fuel lines are provided with subbase fuel tank selection.

• The secondary containment generator set base tank meets UL 142tank requirements. The inner (primary) tank is sealed inside theouter (secondary) tank. The outer tank contains the fuel if the innertank leaks or ruptures.

• State tanks with varying capacities are an available option. FloridaDept. of Environmental Protection (FDEP) File No. EQ-634approved.


Sound Enclosure with SubbaseFuel Tank Package

Sound Enclosure Features

• Available in steel (14 gauge) formed panel, solid construction. Preassembled package offering corrosion resisitent, dent resilient structuremounting directly to lift base or fuel tank.• Power Armor automotive-grade finish resulting in advanced corrosion and abrasion protection as well as enhanced edge coverage and colorretention.• Internal exhaust silencer offering maximum component life and operator safety.• Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design.• Cooling/combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow.• Service access. Multi-personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill and battery.• Cooling air discharge. Weather protective design featuring vertical air discharge. Redircts cooling air up and above the enclosure to reduceambient noise.• Attenuated design. Acoustic insulation UL 94 HF1 listed for flame resistance offering up to 51 mm (2 in.) mechanically restrained acousticinsulation.• Cooling air discharge. The sound enclosures include acoustic insulation with urethane film.• Note: Installing an additional lenth of exhaust tail pipe may increase backpressure levels. Please refer to the generator set spec sheet for themaximum backpressure value.

• Extended operation. Usable tank capacities offers full load standby operation of up to 72 hours.• Power Armor Plus textured epoxy-based rubberized coating that creates an ultra-thick barrier between the tank and harsh environmentalconditions like humidity, saltwater, and extreme temperatures, and provides advanced corrosion and abrasion protection.• UL listed. Secondary containment generator set base tank meeting UL 142 tank requirements.• NFPA compliant. Designed to comply with the installation standards of NFPA 30 and NFPA 37.• Integral external lift lugs. Enables crane with spreader-bar lifting of the complete package (empty tank, mounted generator set, andenclosure) to ensure safety.• Emergency pressure relief vents. Meets UL requirements; ensures adequate venting of inner and outer tank under extreme pressure and/oremergency conditions.• Normal vent with cap. Vent is raised above lockable fuel fill.• Low fuel level switch. Annunciates a 50% low fuel level condition at generator set control.• Leak detection switch. Annunciates a contained primary tank fuel leak condition at generator set control.• Electrical stub-up.• State tank designed to comply with the installation standards of the Florida Dept. of Environmental Protection (FDEP) File No. EQ-634.

Fuel TankCapacity, L(gal.)

Est. Fuel SupplyHours at 60 Hzwith Full Load

Enclosure andFuel TankLength, mm (in.)

Enclosure andFuel TankWidth, mm (in.)

Enclosure andFuel TankWeight, kg (lb.)

Enclosure andFuel TankHeight, mm (in.)

Fuel TankHeight (H), mm(in.)

Sound PressureLevel, dB(A)

814 (215) 24/26 3400 (133.9) 1156 (45.5) 2105 (4641) 2111 (83.1) 432 (17) 69

Note: Data in table is for reference only, refer to the respective ADV drawings for details.Note: Refer to TIB-114 for generator set sound data.Max. weight includes the generator set (wet), enclosure, silencer, and tank (no fuel). The generator set weight represents using the largestalternator option. The enclosure weight is with acoustic insulation added.

Integral Voltage Regulator with Kohler® APM402/Decision-Maker® 3000 and Menu-Driven Selections(15-1000 kW Generator Set Models)

The voltage regulator is integral to the controller and uses patentedhybrid voltae regulator design providing ±0.5% no-load to full-loadregulation using root-mean-square (RMS) voltage sensing. The voltageregulator features three-phase sensing and is available for 12- or 24-volt engine electrical systems.

Voltage Regulators The following information provides general features, specifications, andfunctions of available voltage regulators. This information generally applies to a single generator set and multiplegenerator sets with paralleling applications. Refer to the respectivegenerator set specification sheet and see your authorized distributor forinformation regarding specific voltage regulator applications andavailability.

Integral Voltage Regulators with APM402/Decision-Maker® 3000 Controllers Calibration Digital Display Range Settings Default Selection

Voltage Adjustment Volt Adj ±10% of System Voltage System Voltage

Underfrequency Unload orFrequency Setpoint

Frequency Setpoint 42 to 62 Hz 2.5 Hz Below Nominal Frequency

Underfrequency Unload Scope Slope 0-10% of System Voltage (Voltsper Cycle)

5% of System Voltage

Industrial Generator Set Accessories Voltage Regulators

Specification/Feature Integral with APM402/Decision-

Maker® 3000

Generator Set Availability 15-1000 kW

Type Patented Hybrid Design

Status and Shutdown Indicators LEDs and Text LCD Display

Operating Temperature -40°C to 70°C (-40°F to 158°F)

Storage Temperature -40°C to 85°C (-40°F to 185°F)

Humidity 5-95% Non-Condensing

Circuit Protection Solid-State, Redundant Softwareand Fuses

Sensing, Nominal 100-240 Volts (L-L), 50-60 Hz

Sensing Mode RMS, Single- or 3-Phase

Input Requirements 8-36 VDC

Continuous Output 5 VDC @ 100mA max.5.0 ADC with GM88453Activator Board

Maximum Output 5 VDC @ 100mA max.7.8 ADC with GM88453Activator Board

Transition Frequency 42.0-62.0Hz

Exciter Field Resistance 4-30 Ohms with GM88453Activator Board

No-Load to Full-Load VoltageRegulation

±0.5%

Thermal Drift <0.5% (-40°C to 70°C) [-40°F to158°F] Range

Response Time Less than 5µS

System Voltage Adjust. ±10%

Voltage Adjustment Controller Menu Knob

Remote Voltage Adjustment not available

Paralleling Capability not available

VAR/PF Control Input not available

Integral Voltage Regulator with APM402/Decision-Maker® 3000 Controller• The APM402/Decision-Maker® 3000 digital display and pushbutton/

rotary dial provide access to data. A two-line LCD display providescomplete and concise information. A two-line vacuum fluorescentdisplay provides complete and concise information.

• The Decision-Maker® 3000 graphical display and pushbutton/rotarydial provide access to data. A five-line, 35-characters per line LCDdisplay provides complete and concise information include gain,ramp rate, reactive droop, VAR control (P, I, D gains) and PFcontrol (P, I, D gains).

• The controllers provide ISO 8528-5, Class G3, compliance fortransient response on some 20-300 kW generator set models. Bothcontrollers support Modbus®.

• These controllers can control Fast ResponseTM II, Fast ResponseTM

X, and wound field alternators using the GM88453 activator board.

Voltage Regulator Menu

• Voltage adjustment, ±10% of system voltage

• V/Hz cut-in, 42-62 Hz

• Underfrequency unload slope, 0-10% of system voltage

Generator Set Calibration Menu (APM402/DEC 3000)

• L1-L2 volts

• L2-L3 volts (3-phase)

• L3-L1 volts (3-phase)

• L1-N volts

• L2-N volts

• L3-N volts (3-phase)


Activator Board GM88453

• Interfaces between the controller and alternator assembly usingrotor field leads, auxiliary power windings, and optic board leads.

• Allows the Decision-Maker® controllers the ability to control awound-field alternator using the same control signal as FastResponseTM alternator.

• Permits the generator set controller to control the current to theexciter field of a wound-field excited alternator.

• Contains two isolated relay driver outputs (RDO) rated at 250 mA.Provides RDO outputs indicating a field over-excitation conditionand that the alternator is supplying voltage to the activator.

Modbus® is a registered trademark of Schneider Electric.


D

Remote Serial Annunciator III (RSA III)for Kohlerr ControllersD Monitors the generator set equipped with one of the followingcontrollers:APM402APM802Decision-Makerr 3+Decision-Makerr 550Decision-Makerr 3500Decision-Makerr 6000Decision-Makerr 8000Decision-Makerr 3000KPC 1000

D Allows monitoring of the common alarm, remote testing of theautomatic transfer switch, and monitoring of the normal/emergency source for up to four ATS with any of the followingcontrollers:Decision-Makerr MPACr 750, 1200, and 1500MPACr 1000 and 1500

D Configuration via a personal computer (PC) software.D Writable surfaces (white boxes in illustrations) for user-definedselections.

D Uses Modbusr RTU protocol.D Controller connections:

RS-485 for serial bus networkUSB port. Connect a personal computer and use KohlerrSiteTecht software to view events and adjust settings. *12-/24-volt DC power supply120/208 VAC power supply (available accessory)

D Meets the National Fire Protection Association StandardNFPA 110, Level 1.

DimensionsD Dimensions—W x H x D, mm (in.).

Surface Mounted:203 x 203 x 83 (8.0 x 8.0 x 3.3)Flush Mounted (Inside Wall):203 x 203 x 76 (8.0 x 8.0 x 3.0)Flush mounting plate W1: 254 (10.0)

* SiteTecht software is available to Kohler authorized distributors anddealers.



Remote Serial Annunciator III (RSA III)

Surface Mounted Flush Mounted

W W

W1D

H

H

RSA III

RSA III with Four ATS Controls

Failure

RSA III with a Single ATS Control

G6-139 6/18b

Provide flushmounted enclosure

G6-139 6/18b

Fault and Status Conditions Fault LEDs Fault HornSystem

Ready LEDGenerator

Running LEDCommunicationStatus LED

Overcrank Shutdown Red On Red Off GreenHigh Engine Temperature Warning * Yellow On Red Green GreenHigh Engine Temperature Shutdown Red On Red Off GreenLow Oil Pressure Warning * Yellow On Red Green GreenLow Oil Pressure Shutdown Red On Red Off GreenOverspeed Shutdown Red On Red Off GreenEmergency Stop * Red On Red Off GreenLow Coolant Level/Aux. Shutdown Red On Red Off GreenLow Coolant Temperature * Yellow On Red Off GreenLow Cranking Voltage Yellow On Red Off GreenLow Fuel—Level or Pressure * Yellow On Red Green or Off GreenNot-In-Auto Red On Red Green or Off GreenCommon Fault Red On Green Green or Off GreenBattery Charger Fault (1) * Yellow On Red Green or Off GreenBattery Charger Fault (2) * Yellow On Green Green or Off GreenHigh Battery Voltage * Yellow Off Green Green or Off GreenLow Battery Voltage * Yellow Off Green Green or Off GreenUser Input #1 (Warning) Yellow Off Green Green or Off GreenUser Input #1 (Shutdown) Red On Green Off GreenUser Input #2 (Warning) Yellow Off Green Green or Off GreenUser Input #2 (Shutdown) Red On Green Off GreenUser Input #3 (Warning) (1) [ Yellow Off Green Green or Off GreenUser Input #3 (Shutdown) (1) [ Red On Green Off GreenUser Input #4 (Warning) (1) Yellow Off Green Green or Off GreenUser Input #4 (Shutdown) (1) Red On Green Off GreenUser Input #5 (Warning) (1) Yellow Off Green Green or Off GreenUser Input #5 (Shutdown) (1) Red On Green Off GreenEPS Supplying Load Yellow Off Green Green GreenCommunications Status (Fault mode) — Off Green or Red Green or Off RedATS Fault (RSA III with ATS Controls only) Red On Red or Yellow Green or Off GreenGreen LEDs appear as steady on when activated.Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage.Red LEDs slow flash when activated except fast flash with loss of communication and not-in-auto.

SpecificationsD LED indicating lights for status, warning, and/or shutdown.D Power source with circuit protection: 12- or 24-volt DCD Power source with120/208 VAC, 50/60 Hz adapter (option)D Power draw: 200 mAD Humidity range: 0% to 95% noncondensingD Operating temperature range: --20C to +70C(--4F to +158F)

D Storage temperature range: --40C to +85C(--40F to +185F)

D Standards:d NFPA 110, level 1d UL 508 recognizedd CE directived NFPA 99d ENS 61000--4--4d EN6II-4-4 fast transient immunity

D RS-485 Modbusr isolated port @ 9.6/19.2/38.4/57.6 kbps(default is 19.2 kbps)

D USB device portD NEMA 1 enclosure

(1) All generator set controllers except Decision-Makerr 3+ controller.(2) Decision-Makerr 3+ controller only.* May require optional kit or user-provided device to enable function andLED indication.

[ Digital input #3 is factory-set for high battery voltage on theDecision-Makerr 3+ controller.


ATS Controls (RSA III with ATS controls only)

D ATS position LED (normal or emergency)D Power source indicator LED (normal or emergency)D ATS fault LEDD Key-operated lock/unlock switch for Test featureD Test pushbutton

NFPA RequirementsD NFPA 110 compliantD Engine functions:d High battery voltage warning *d High engine temperature shutdownd High engine temperature warning *d Low battery voltage warning *d Low coolant level/aux. shutdownd Low coolant temperature warning *d Low cranking voltaged Low fuel warning (level or pressure) *d Low oil pressure shutdownd Low oil pressure warning *d Overcrank shutdownd Overspeed shutdown

D General functions:d Audible alarm silenced Battery charger fault *d Lamp testd Master switch not-in-auto

G6-139 6/18b

Fault and Status LEDs and Lamp Test SwitchAlarm Horn. Horn sounds giving a minimum 90 dB at 0.1 m(0.3 ft.) audible alarm when a warning or shutdown faultcondition exists except on high/low battery voltage or EPSsupplying load.

Alarm Silenced. Red LED on lamp test switch lights whenalarm horn is deactivated by alarm silence switch.

Alarm Silence Switch. Lamp test switch quiets the alarmduring servicing. The horn will reactivate upon additional faults.

ATS Fault. Red LED lights when ATS fails to transfer.

Battery Charger Fail. LED lights if battery chargermalfunctions. Requires battery charger with alarm contact.

Battery Voltage Hi/Lo. LED flashes if battery or chargingvoltage drops below preset level. LED lights steady if batteryvoltage exceeds preset level.

Common Fault. LED lights when a single or multiplecommon faults occur.

Communication Status. Green LED lights indicatingannunciator communications functional. Red LED indicatescommunication fault.

EPS Supplying Load. LED lights when the Emergency PowerSystem (EPS) generator set is supplying the load(Decision-Makerr 550, 3000, 3500, 6000, and 8000 controllersand APM402 and APM802 controllers) or when transfer switchis in the emergency position (Decision-Makerr 3+ controller).

Emergency Stop. LED lights and engine stops whenemergency stop is made. May require a local emergencystop switch on some Decision-Makerr 3+ controllers.

Generator Running. LED lights when generator set is inoperation.

High Engine Temperature. Red LED lights if engine has shutdown because of high engine coolant temperature. YellowLED lights if engine coolant temperature approaches shutdownrange. Requires warning sender on some models.

Lamp Test (Switch). Switch tests all the annunciator indicatorLEDs and horn.

Low Coolant Level/Aux. LED lights when engine coolant levelis below acceptable range on radiator-mounted generator setsonly. When used with a Decision-Makerr 3+ controller, the LEDindicates low coolant level or an auxiliary fault shutdown.Requires user-supplied low coolant level switch on remoteradiator models.

Low Coolant Temperature. LED lights if optional engine blockheater malfunctions and/or engine coolant temperature is toolow. Requires prealarm sender on some models.

Low Cranking Voltage. LED lights if battery voltage dropsbelow preset level during engine cranking.

Low Fuel (Level or Pressure). LED lights if fuel level in tankapproaches empty with diesel models or fuel pressure is low ongas models. Requires customer-supplied switch.

Low Oil Pressure. Red LED lights if generator set shuts downbecause of insufficient oil pressure. Yellow LED lights if engineoil pressure approaches shutdown range. Requires warningsender on some models.

Not In Auto. LED lights when the generator set controller is notset to automatic mode.

Overcrank. LED lights and cranking stops if engine does notstart in either continuous cranking or cyclic cranking modes.

Overspeed. LED lights if generator set shuts down because ofoverspeed condition.

System Ready. Green LED lights when generator set masterswitch is in AUTO position and the system senses no faults.Red LED indicates system fault.

User-Defined Digital Inputs #1--#5. Monitors five digitalauxiliary inputs (can be configured as warnings or shutdowns).User-defined digital inputs are selected via the RSA III masterfor local or remote (generator set or ATS). The user-defineddigital input can be assigned via PC using SiteTecht setupsoftware.

Communications (Shown with RSA III with ATS Controls)Local Single (Master) ConnectionA single RSA III connects directly to the controller’scommunication port with an RS-485 cable.

Generator setcontroller

Remoteannunciator(master)

CommunicationModule

(Decision-Makerr 3+ only)

Transfer Switch

Use RS-485,see Note*

Note*: Use RS-485 for a total of up to 1220 m (4000 ft.) maximumfrom the first device to the last device.

Local Multiple (Master/Slave) ConnectionsA single RSA III master connects directly to the controller’scommunication port with an RS-485 cable. Additional RSA IIIslaves can connect to the single master RSA III. Status of theRSA III master is annunciated on the RSA III slave panel.

Generator setcontroller

Remoteannunciator(master)

Remoteannunciator(slave)

Remoteannunciator(slave)

Transfer Switch



CommunicationModule

(Decision-Makerr 3+ only)

2014, 2016, 2018 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

G6-139 6/18b

Modbusr/Ethernet, Single Master or Multiple Master/Slave Connections(Shown with RSA III with ATS Controls)

An RSA III master communicates with a controller and RSA IIIslaves through an Ethernet network. A Modbusr/Ethernetconverter is required for each RSA III and controller. RS-485cable connects the RSA III to the converter. Category 5e(Cat 5e) network cable connects the Modbusr/Ethernetconverter to the Ethernet.

Note: Combining RSA III remote annunciators with the RSA IIand RSA 1000 is permissible provided that the masterremote annunciator is an RSA III remote annunciator.

Note*: Use RS-485 for a total of up to 1220 m (4000 ft.) maximumfrom the first device to the last device.

Generator SetController

Remote Annunciator(Master)

CommunicationModule

(Decision-Makerr 3+only)

Ethernet

Remote Annunciator(Slave)

Modbusr/EthernetConverter


Remote Annunciator(Slave)


TransferSwitch







Accessories- Power source adapter kit 120/208 VAC, 50/60 Hz.- Modbusr/Ethernet converter GM41143-KP2 for serial to

Ethernet communication.- Communication module GM32644-KA1 or GM32644-KP1 is

required with Decision-Makerr 3+ controllers.



Availability is subject to change without notice. Kohler Co. reserves theright to change the design or specificationswithout notice andwithout anyobligation or liability whatsoever. Contact your local Kohlerr generatorset distributor for availability.

Transfer Switch Standard Features • UL 1008 listed at 208-480 VAC file #E58962 (automatic),

#E86894 (nonautomatic)• CSA certification available• IBC seismic certification available• Standard-transition operation• Silver tungsten alloy contacts on 400-600 amp models• Solid or switched neutral• Available with either automatic or non-automatic control (non-

automatic control requires the Decision Maker® MPAC 1200

controller)

• Available in 2, 3, or 4 pole configurations

• High withstand/closing ratings, for use with specific breakersonly

• Electrically operated, mechanically held mechanism• Double-throw, mechanically interlocked design (break-before-

make power contacts)• Enclosed arc chambers with arc chutes• Front-accessible contacts for easy inspection• Main shaft auxiliary position-indicating contacts• Standard one-year limited warranty. Extended limited warranties

are available.

Model KSS-ACTC-0600S

Decision-Maker® MPAC 1200 Controller

• LCD display, 4 lines x 20 characters, backlit• Complete programming and viewing capability at the door using

the keypad and LCD display• LED indicators: Source available, transfer switch position, service

required (fault), and "not in auto"• Programmable voltage and frequency pickup and dropout

settings• Programmable time delays• Programmable generator exerciser• Time-based load control• Two programmable inputs and two programmable outputs• Up to four I/O extension modules available• Modbus communication standard• RS-485 communication standard• Ethernet communication optional: For more information about

Decision-Maker® MPAC 1200 features and functions, seespecification sheet G11-127.

Environmental Specifications

Operating Temperature -20°C to 70°C (-4°F to 158°F)

Storage Temperature -40°C to 85°C (-40°F to 185°F)

Humidity 5% to 95% noncondensing

Model KSS-ACTC-0600S , continued

Weights and Dimensions

See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials.

UL-Listed Solderless Screw-Type Terminals for External Power ConnectionsRange of Wire Sizes, Copper or Aluminum*

Switch Rating, Amps Normal, Emergency, and Load Neutral Ground

600 (2) #2 AWG to 600 KCMI (3) #4 - 600 KCMIL or (6)1/0 - 250 KCMIL

(3) #4 - 600 KCMIL or (6) 1/0 - 250KCMIL

* Use 60 degrees C minimum wire for #14 to #1 AWG. Use 75 degrees C minimum wire for 1/0 AWG and larger.

Contact Ratings Motor Load

Contact Ratings Resistive Load Inductive Load NC NO

Engine Start Contacts 2 A @ 30 VDC N/A N/A

Auxiliary Contacts* 15 A @ 250 VAC N/A N/A

Withstand and Close-On Ratings (WCR)Ratings Summary

The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at the specifiedmaximum voltage below, but no greater than the interrupt capacity of the selected circuit breaker or fuse. Circuit breakers and fuses are

supplied by the customer. Certified Withstand Current Ratings in RMS Symmetrical Amperes (480 V maximum) With Current Limiting Fuses Specific Coordinated Breaker

Rating, (see the following tables)Any Breaker Ratings**

Maximum CircuitAmps

Maximum CircuitAmps

Maximum CircuitAmps

SwitchRating,Amps

FuseClass

Fuse Size,Max Amps

480 VAC 600 VAC MaximumVoltage

480 VAC 600 VAC Maximum

Voltage

480 VAC 600 VAC Time Duration(sec. maximum)

600 N/A N/A N/A N/A 600 V 50000 N/A N/A N/A N/A N/A * All values are available symmetrical RMS amperes and tested in accordance with the withstand/closing requirements of UL 1008. ** Applicable to breakers with instantaneous trip elements.


Ratings with Specific Manufacturer's Circuit BreakerWithstand and close-on ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers.

Molded-Case Circuit BreakersSwitch Rating,

AmpsWCR, Amps, RMS Voltage, Max. Manufacturer Type Max. Size, Amps

600 50,000 480 Eaton HJD, JDC, JGC, JGU, JGX 250

600 50,000 480 Eaton CHLD4, CLD, HLD4, CLDC, LDC, KDC,HKD, CHMDL4, CMDL4

400

600 50,000 480 Eaton CHLD6, HLD6, CHMDL6, CMDL6, CLDC6,LDC6, CLD6, CLDC

600

600 50,000 480 Eaton CHMDL8, HMDL8, MDL8, CMDL8 800

600 50,000 480 ITE/Siemens CFD6, HFD6, HFXD6, HHFD6, HHFXD6 250

600 50,000 480 General Electric SFL, SFP 250

600 50,000 480 General Electric FGL, FGP 600

600 50,000 480 Schneider LF, LL, LR 600

600 42,000 600 Eaton JGU, JGX 250

600 42,000 600 Eaton CLDC4,KDC,LDC4 400

600 42,000 600 Eaton CLDC6,LDC6,NBTri-Pac 600

600 42,000 600 Eaton NBTri-Pac 800

600 42,000 600 ITE/Siemens CFD6 250

600 42,000 600 ITE/Siemens CJD6,SCLD6 400

600 50,000 480 ITE/Siemens CLD6,HHLD6,HHLXD6,SCLD6 600

600 50,000 480 ITE/Siemens CMD6,HMD6,HMXD6,SCMD6,SHMD6 800

600 42,000 600 GeneralElectric THLC1 150

600 42,000 600 GeneralElectric FGL4,FGP4,THLC4,TLB4 400

600 42,000 600 GeneralElectric SGL,SGP,FGL6,FGP6 600

600 42,000 600 GeneralElectric SKL8,SKP8 800

600 42,000 600 Schneider JL,JR 250


Codes and Standards The ATS meets or exceeds the requirements of the followingspecifications:• Underwriters Laboratories UL 1008, Standard for Automatic

Transfer Switches for Use in Emergency Standby Systems file#E58962 (automatic), #E86894 (nonautomatic)

• CSA C22.2 No. 178 certification available, file #LR58301• NFPA 70, National Electrical Code• NFPA 99, Essential Electrical Systems for Health Care Facilities• NFPA 110, Emergency and Standby Power Systems• IEEE Standards 446, IEEE Recommended Practice for

Emergency and Standby Power Systems for Commercial andIndustrial Applications

• NEMA Standards ICS 10-2005, Electromechanical AC TransferSwitch Equipment

• EN61000-4-4 Fast Transient Immunity Severity Level 4• IEC 60947-6-1, Low Voltage Switchgear and Control Gear;

Multifunction Equipment; Automatic Transfer SwitchingEquipment

• EN61000-4-5 Surge Immunity Class 4 (voltage sensing andprogrammable inputs only)

• IEC Specifications for EMI/EMC Immunity:o CISPR 11, Radiated Emissions

o IEC 1000–4–2, Electrostatic Discharge

o IEC 1000–4–3, Radiated Electromagnetic Fields

o IEC 1000–4–4, Electrical Fast Transients (Bursts)

o IEC 1000–4–5, Surge Voltage

o IEC 1000–4–6, Conducted RF Disturbances

o IEC 1000–4–8, Magnetic Fields

o IEC 1000–4–11, Voltage Dips and Interruptions

• IEEE 472 (ANSI C37.90A) Ring Wave Test• Seismic certification in accordance with the International

Building Code is available. (Accessory kit is required for seismiccertification)

o IBC 2000, referencing ASCE 7-98 and ICC AC-156






Padlockable User Interface Cover

• With or without window • Cover without window standard on NEMA 3R enclosures

Neutral Assembly

• Available as loose kit for open units

Warranty

Warranty-1-year standard

KSS-ACTC-0600S , continued

Accessories

Accessories are available either factory-installed or as loose kits, unless otherwise noted.

Decision-Makerr MPAC 1200

Automatic Transfer Switch Controller

Model KCS with Decision-Makerr MPAC 1200 Controller

G11-127 (MPAC 1200) 3/14 Page 1

Applicable Models

Model Description

KCS Standard-Transition Any Breaker ATS ]

KCP Programmed-Transition Any Breaker ATS ]

KCC Closed-Transition Any Breaker ATS w

KSS Standard-Transition Specific Breaker ATS ]

KSP Programmed-Transition Specific Breaker ATS ]

] Available with automatic or non-automatic controllerw Available with automatic controller only

Decision-Makerr MPAC 1200 ControllerStandard FeaturesD Microprocessor-based controllerD Environmentally sealed user interfaceD LCD display, 4 lines x 20 characters, backlitD Dynamic function keypad with tactile feedback pushbuttonsallows complete programming and viewing capability at thedoor

D LED indicators: Source available, transfer switch position,service required (fault), and not in auto

D Broadrange voltage sensing (208--600 VAC) on all phasesD Phase-to-phase sensing and monitoring with 0.5% accuracyon both sources

D Frequency sensing with 0.5% accuracy on both sourcesD Anti-single phasing protectionD Phase rotation sensing for three-phase systemsD Real-time clock with automatic adjust for daylight saving timeand leap year

D Run time clock and operation counterD Time-stamped event logD Fail-safe transfer for loaded test and exercise functionsD DIP switches: password disable and maintenanceD Isolated RS-485 ports for Modbus connections(9.6, 19.2, and 57.6 kbps)

D Modbusr RTU protocol (Modbus register map available)D USB port. Connect a personal computer and use KohlerrSiteTecht software to view events and adjust settings. *

D Available in automatic and non-automatic versions; seesupervised transfer control switch on page 5

Programmable FeaturesD Programming and monitoring methods:d Monitoring and password-protected programming at thedoor using the keypad and display

d Program using a PC with Kohlerr SiteTecht software(available to Kohler-authorized distributors and dealers)

D Over/undervoltage for all phases of the normal andemergency sources

D Over/underfrequency for the emergency sourceD Adjustable time delaysD Load/no load/auto-load test and load/no-load exercisefunctions

D Programmable inputs and outputsD Load bank control for exercise or testD Time-based load control, nine individual time delays forselected loads

D In-phase monitor (3-phase only)D Password protection, three security levelsD See pages 2 and 3 for additional programmable features

* SiteTech software is available to Kohler-authorized distributorsand dealers.Modbus is a registered trademark of Schneider Electric.

G11-127 (MPAC 1200) 3/14 Page 2

Decision-Makerr MPAC 1200 Controller FeaturesUser Interface LED IndicatorsD Contactor position: source N and source E

D Source available: source N and source E

D Service required (fault indication)

D Not in automatic mode

LCD DisplayD System status

D Line-to-line voltage

D Line-to-neutral voltage

D Active time delays

D Source frequency

D Preferred source selection

D System settings

D Common alarms

D Load current, each phase (current sensing kit required)

D Inputs and outputs

D Faults

D Time/date

D Address

D Event history

D Maintenance records

D Exerciser schedule

D Exerciser mode

D Time remaining on active exercise

Dynamic Function Tactile Keypad OperationsD Scroll up/down/forward/back

D Increase/decrease/save settings

D End time delay

D Start/end test or exercise

D Reset fault

D Lamp test

DIP SwitchesD Maintenance mode

D Password disable

Event HistoryD View time and date-stamped events on the display or on apersonal computer equipped with Kohlerr SiteTechtsoftware. *

D Download complete event history files using Kohler SiteTechsoftware and a PC connected to the USB port. *

Main Logic Board Inputs and OutputsD Two (2) programmable inputs

D Two (2) programmable outputs

CommunicationsD Optional Ethernet communications with RJ45 connector for10/100 Ethernet connection

D Isolated RS-485 ports for Modbus communications

D Modbusr RTU and Modbusr TCP/IP protocols(Modbusr register map available)

D USB Port. Use SiteTech software to upload or downloadfiles and adjust transfer switch settings *

d Application software

d Event history files

d Language files

d Parameter settings

d Usage reports

d Feature configuration

Programmable FeaturesD System voltage, 208--600 VAC [

D System frequency, 50/60 Hz [

D Single/three-phase operation [

D Standard/programmed/closed-transition operation [

D Preferred source selection allows the normal or emergencysource to be used when both sources are available (alarmmodule required)

D Phase rotation: ABC/BAC/none selection with errordetection

D Overvoltage and undervoltage pickup and dropout settings,both sources

D Overfrequency and underfrequency pickup and dropoutsettings, Emergency source

D Voltage unbalance, enable/disable

D In-phase monitor: enable/disable and phase angle

D Transfer commit/no commit

D Passwords, system and test

D Time, date, automatic daylight saving time enable/disable

D Time delays (see table)

D Exerciser: calendar mode, loaded/unloaded up to 21 events

D Test: loaded/unloaded/auto load (1--60 minutes)

D Remote test: loaded/unloaded

D Automatic override on generator failure (loaded test andexercise)

D Peak shave delay enable/disable

D Current monitoring (current sensing kit required)D Load control pre/post-transfer delays, 9 individual timedelays for selected loads

D Resettable historical data

* SiteTech software is available to Kohler-authorized distributors and dealers.[ System parameters are factory-set per order.

Modbus is a registered trademark of Schneider Electric.

G11-127 (MPAC 1200) 3/14 Page 3

Decision-Makerr MPAC 1200 Controller Features, ContinuedProgrammable InputsD Forced transfer to OFF (programmed-transition models only;requires load shed accessory)

D Inhibit transfer

D Low battery voltage (external battery supply modulerequired)

D Peak shave/area protection input

D Remote common fault

D Remote test

D Remote end time delay

D Remotely monitored inputs, four (4) available

Programmable OutputsD Alarm silenced

D Audible alarm

D Chicago alarm control

D Common alarm events

D Contactor position

D Exercise active

D Failure to acquire standby source

D Failure to transfer

D Generator engine start, source E

D I/O module faults

D In-phase monitor synch

D Load bank control

D Load control active (pre/post transfer delay, up to 9 outputs)

D Loss of phase fault, source N and E

D Low battery fault (external battery supply module required)

D Maintenance mode

D Non-emergency transfer

D Not in automatic mode

D Over/undervoltage faults, source N and E

D Peak shave/area protection active

D Phase rotation error, source N and E

D Preferred source supplying load

D Software-controlled relay outputs (four maximum)

D Source available, preferred and standby

D Standby source supplying load

D Test active

D Transfer switch auxiliary contact fault

D Transfer switch auxiliary contact open

D Voltage unbalance, source N and E

Voltage and Frequency Sensing

Parameter DefaultAdjustment

Range

Undervoltage dropout 90% of pickup 75%--98%

Undervoltage pickup 90% of nominal 85%--100%

Overvoltage dropout * 115% of nominal* 106%--135%

Overvoltage pickup 95% of dropout 95%--100%

Unbalance enable Disable Enable/Disable

Unbalance dropout 20% 5%--20%

Unbalance pickup 10% 3%--18%

Voltage dropout time 0.5 sec. 0.1--9.9 sec.

Underfrequency dropout [ 99% of pickup 95%--99%

Underfrequency pickup [ 90% of nominal 80%--95%

Overfrequency dropout [ 101% of pickup 101%--115%

Overfrequency pickup [ 110% of nominal 105%--120%

Frequency dropout time [ 3 sec. 0.1--15 sec.

* 690 volts, maximum. Default = 110% for 600 volt applications.[ Emergency source only

Adjustable Time DelaysTime Delay Default Adjustment Range

Engine start 3 sec. 0--6 sec. [

Engine cooldown 5 min.

0--60 min.Fail to acquire standby source 1 min.

Transfer, preferred to standby 3 sec.

Transfer, standby to preferred 15 min.

Transfer, off to standby 1 sec.1 sec. -- 60 min.

Transfer, off to preferred 1 sec.

Fail to synchronize 60 sec. 10 sec -- 15 min.

Auto load test termination aftertransfer

1 sec. 1 sec.--60 min.

Load Control Time Delays:

Pretransfer to preferred 0 sec.

0--60 min.Post-transfer to preferred 0 sec.

Pretransfer to standby 0 sec.

Post-transfer to standby 0 sec.

Note: Time delays are adjustable in 1 second increments, except asnoted.

[ Enginestart timedelay canbeextended to 60 minuteswith anExternalBattery Supply Module Kit.

DISTRIBUTED BY:

Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455


Availability is subject to change without notice. Kohler Co. reserves theright to change the design or specifications without notice and withoutany obligation or liability whatsoever. Contact your local Kohlerr PowerSystems distributor for availability.

2014 by Kohler Co. All rights reserved.

G11-127 (MPAC 1200) 3/14 Page 6

Environmental SpecificationsOperating Temperature --20C to 70C (--4F to 158F)

Storage Temperature --40C to 85C (--40F to 185F)

Humidity 5% to 95% noncondensing

Main Board I/O SpecificationsOutput contact type Isolated form C (SPDT)

Output contact rating 1 amp @ 30 VDC, 500 mA @120VAC

I/O terminals wire size #12--24 AWG

Alternator Data

1TIB-102 4R12X 60 Hz 11/11p

TIB-102

TECHNICAL INFORMATION BULLETIN

Alternator Data SheetAlternator Model: 4R12X

Frequency: 60 HzSpeed: 1800 RPMLeads: 12 (6 Lead, 600 Volt)

kW* (kVA)

Class B Class F Class H

Voltage Power 80°C 90°C 95°C 105°C 130°C 125°C 150°C

L--N/L--L Phase Factor Connection Continuous Lloyds ABS Continuous Standby Continuous Standby

139/2403 0.8 Wye

111.0 116.0 119.0 124.0 134.5 132.5 142.5

277/480 (138.5) (145.0) (148.5) (155.0) (168.0) (165.5) (178.0)

127/2203 0.8 Wye

107.5 113.5 115.5 121.5 130.5 128.5 138.0

254/440 (134.0) (141.5) (144.0) (151.5) (163.0) (160.5) (172.5)

120/2083 0.8 Wye

104.0 108.5 111.0 115.0 124.0 123.0 131.0

240/416 (130.0) (135.5) (138.5) (143.5) (155.0) (153.5) (163.5)

110/1903 0.8 Wye

94.0 98.0 100.0 104.0 112.0 111.0 118.5

220/380 (117.5) (122.5) (125.0) (130.0) (140.0) (138.5) (148.0)

120/240 3 0.8 Delta104.0 108.5 111.0 115.0 124.0 123.0 131.0

(130.0) (135.5) (138.5) (143.5) (155.0) (153.5) (163.5)

120/240 1 1.0 Dogleg76.0 79.5 81.0 84.0 91.0 90.0 96.0

(76.0) (79.5) (81.0) (84.0) (91.0) (90.0) (96.0)

347/600 3 0.8 Wye102.0 108.0 111.0 116.0 130.0 127.0 139.0

(127.0) (135.0) (138.0) (145.0) (162.0) (158.0) (173.0)

* All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without noticeand without any obligation or liability whatsoever.

Submittal Data: 139/240 Volts, 0.8 PF, 1800 RPM, 60 Hz, 3 Phase, 130°C Rise

Symbol PerUnit Ohms Symbol Value

Typical Cold Resistances Typical Time Constants

Phase Resistance 0.029 0.010 Armature Short Circuit Ta 0.008 sec.

Rotor Resistance 17.83 6.112 Transient Short Circuit T’d 0.074 sec.

Typical Reactances Transient Open Circuit T’do 0.860 sec.

Synchronous Typical Field Current

Direct Xd 2.973 1.019 Full Load IfFL 18.9 amps

Quadrature Xq 1.526 0.523 No Load IfNL 5.2 amps

Transient Typical Short Circuit Ratio 0.336

Unsaturated X’du 0.290 0.099 Harmonic Distortion

Saturated X’d 0.255 0.087 RMS Total Harmonic Distortion 3.25%

Subtransient Max. Single Harmonic 5th

Direct X’’d 0.122 0.042 Deviation Factor (No Load, L--L) <5%

Quadrature X’’q 0.116 0.040 Telephone Influence Factor <50

Negative Sequence X2 0.119 0.041 Insulation Class

Zero Sequence X0 0.010 0.003 per NEMA MG1--1.66 H

Phase Rotation ABC

TIB-1022 4R12X 60 Hz 11/11p

* All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without noticeand without any obligation or liability whatsoever.

40

80

82

84

86

88

90

92

94

96

98

100

%Efficiency

Output (kW)

08 P

0

5

10

15

20

25

30

35

40

%VoltageDip

80

82

84

86

88

90

92

94

96

98

100

%Efficiency

Output (kW)

0.8 PF

0 100 200 300 400 500 600

0 25 50 75 100 125 150

4R12X, 60 Hz, 139/240, 277/480 Volts, WyeTYPICAL ALTERNATOR EFFICIENCY*

TYPICAL MOTOR STARTING CHARACTERISTICS*4R12X, 60 Hz, 139/240, 277/480 Volts, Wye

3TIB-102 4R12X 60 Hz 11/11p

4R12X, 60 Hz, Low Wye or Delta ConnectionSHORT CIRCUIT DECREMENT CURVE

TIB-1024 4R12X 60 Hz 11/11p

4R12X, 60 Hz, High Wye ConnectionSHORT CIRCUIT DECREMENT CURVE

Sound Data

TIB-114 1100REOZJF 60 Hz 3/15i

TIB-114

TECHNICAL INFORMATION BULLETIN

Generator Set Sound Data SheetSound Pressure Data in dB(A)

GeneratorSet Model Hz Load Raw Exhaust

Open Unit,Isolated Exhaust

WeatherEnclosure

SoundEnclosure

Snow SoundEnclosure

100REOZJF 60100% Load 112.4 84.5 82.6 69.8 69.9

No Load 100.1 80.9 79.0 68.3 66.1

Note: Sound pressure data is the logarithmic average of eight perimeter measurement points at a distance of 7 m (23 ft.), except RawExhaust data which is a single measurement point at 1 m (3.3 ft.) from the mouth of a straight pipe exhaust.

Continued on next page

The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2015 by Kohler Co. All rights reserved.


100REOZJF 60 Hz

Sound Pressure Levels, dB(A)

Load Distance,m (ft)

Enclosure MeasurementClock Position

Octave Band Center Frequency (Hz) OverallLevel63 125 250 500 1000 2000 4000 8000

100%Load 7 (23) Snow Sound

3:00 58.3 61.5 57.1 61.7 57.8 56.0 53.5 44.9 67.31:30 58.2 63.5 60.4 60.3 60.5 58.7 58.0 49.9 68.8

12:00--Engine 53.3 62.0 62.6 66.9 66.0 66.1 64.7 56.6 73.010:30 54.3 61.8 63.9 67.8 59.5 59.8 55.6 48.6 71.09:00 60.2 65.5 60.9 64.4 61.4 60.1 58.9 51.6 70.87:30 54.7 61.8 59.1 62.8 58.4 57.2 60.3 51.9 68.4

6:00--Alternator 52.6 61.0 57.1 58.2 57.8 61.3 64.7 58.9 69.24:30 47.8 58.9 55.5 62.2 60.1 58.1 59.4 51.6 67.4

8--pos. log avg. 56.3 62.4 60.4 64.1 61.1 60.8 60.9 53.7 69.9


Load Distance,m (ft) Enclosure Measurement

Clock Position


100%Load

7 (23) Sound

3:00 41.6 61.3 61.7 63.5 59.3 59.1 56.7 52.6 68.71:30 45.4 59.1 63.1 66.1 63.0 60.4 60.7 54.8 70.6

12:00--Engine 48.2 59.0 61.5 66.2 62.5 62.9 62.6 57.8 71.010:30 48.9 60.3 63.5 66.3 62.6 60.9 60.6 56.5 70.99:00 46.6 59.4 62.8 63.7 59.8 60.2 59.0 56.3 69.37:30 44.7 59.2 63.6 63.0 60.9 60.6 60.6 58.2 69.8

6:00--Alternator 49.9 56.7 59.6 64.1 60.0 60.2 58.8 55.0 68.64:30 48.7 55.8 60.6 62.9 61.3 59.8 59.0 54.2 68.4

8--pos. log avg. 47.4 59.1 62.2 64.7 61.4 60.6 60.1 56.0 69.8


LoadDistance,m (ft) Enclosure

MeasurementClock Position 3:00 1:30

12:00Eng. 10:30 9:00 7:30

6:00Alt. 4:30

8--pos.logavg.

100%Load 7 (23) Weather Overall Levels 81.6 83.7 80.0 82.5 82.6 83.0 83.8 82.2 82.6


Load Distance,m (ft)


MeasurementClock Position

Octave Band CenterFrequency (Hz) OverallLevel63 125 250 500 1000 2000 4000 8000

100%Load 7 (23)

3:00 58.3 62.6 72.9 74.1 76.8 78.8 74.3 69.6 83.51:30 58.2 63.5 71.9 72.5 77.2 79.2 77.1 72.6 85.6

12:00--Engine 53.3 62.0 72.4 75.3 75.1 76.7 71.5 66.0 81.910:30 54.3 61.8 73.1 75.9 78.2 79.3 75.5 70.8 84.49:00 60.2 65.5 73.8 77.7 78.0 78.7 75.2 72.9 84.57:30 54.7 65.6 74.1 76.6 75.8 76.9 76.9 72.7 84.9

6:00--Alternator 52.6 64.0 72.8 74.8 74.6 75.6 78.3 75.6 85.74:30 47.8 62.1 71.5 75.9 76.8 77.6 75.9 71.0 84.1

8--pos. log avg. 56.3 63.6 72.9 75.6 76.7 78.0 76.0 72.1 84.5


Load Distance,m (ft) Exhaust


100%Load 1 (3.3) Raw Exhaust (No Silencer) 75.2 94.8 98.6 101.4 104.0 103.7 107.8 105.9 112.4


100REOZJF 60 Hz


LoadDistance,m (ft)

EnclosureMeasurementClock Position


NoLoad 7 (23) Snow Sound

3:00 49.9 58.6 55.6 56.5 52.9 48.0 42.8 29.3 62.81:30 50.3 61.1 58.5 58.6 53.9 49.4 43.0 33.8 65.0

12:00--Engine 53.3 60.8 63.8 62.1 57.7 60.4 51.9 42.5 68.610:30 48.7 61.4 62.4 67.0 55.2 51.9 45.9 33.6 69.49:00 46.0 65.2 57.6 59.0 55.6 51.5 46.0 33.8 67.27:30 49.5 57.4 51.6 55.2 52.4 46.7 45.4 35.1 61.4

6:00--Alternator 45.9 58.8 53.8 55.8 54.2 51.4 51.8 42.0 63.04:30 48.8 61.1 54.5 58.3 55.1 50.1 44.1 31.8 64.4

8--pos. log avg. 49.6 61.2 59.1 61.0 54.9 53.6 47.8 37.6 66.1


Load Distance,m (ft) Enclosure Measurement

Clock Position


NoLoad

7 (23) Sound

3:00 47.9 60.0 62.0 62.3 57.8 55.4 50.1 41.6 67.31:30 51.0 58.7 63.3 65.7 62.2 57.0 55.9 43.5 69.7

12:00--Engine 52.5 58.2 61.1 65.7 61.4 59.9 59.0 47.0 69.610:30 51.9 60.0 63.9 65.4 61.5 56.2 55.0 44.4 69.79:00 49.7 58.3 63.1 62.2 57.2 54.9 51.0 42.7 67.47:30 42.6 60.4 65.1 61.0 58.4 55.8 50.1 42.5 68.3

6:00--Alternator 46.8 54.3 58.4 62.8 57.5 53.8 50.2 38.5 65.94:30 44.6 55.8 61.1 61.3 59.8 56.1 50.4 40.2 66.6

8--pos. log avg. 49.5 58.6 62.6 63.7 59.9 56.5 54.1 43.2 68.3


LoadDistance,m (ft)

EnclosureMeasurementClock Position

3:00 1:3012:00Eng.

10:30 9:00 7:306:00Alt.

4:308--pos.logavg.

NoLoad 7 (23) Weather Overall Levels 78.5 79.3 78.9 80.0 80.4 78.3 76.7 78.8 79.0


LoadDistance,m (ft)


MeasurementClock Position


NoLoad 7 (23)

3:00 49.9 63.1 73.2 72.7 73.6 74.9 70.7 61.7 80.41:30 50.3 63.2 71.9 71.6 76.0 76.1 72.4 64.9 81.2

12:00--Engine 53.3 63.0 72.4 74.0 74.4 75.4 70.3 62.8 80.810:30 48.7 62.7 72.2 74.5 76.9 75.5 73.0 65.0 81.99:00 46.0 65.4 73.6 76.6 76.6 75.4 71.9 64.2 82.37:30 49.5 61.1 72.6 74.5 73.5 72.5 71.2 64.1 80.2

6:00--Alternator 45.9 64.3 72.3 72.0 71.6 68.4 71.0 64.8 78.64:30 50.4 63.7 72.1 74.2 75.4 73.8 71.1 62.6 80.7

8--pos. log avg. 49.8 63.5 72.6 74.0 75.1 74.5 71.5 63.9 80.9


Load Distance,m (ft) Exhaust


NoLoad

1 (3.3) Raw Exhaust (No Silencer) 70.4 82.5 85.8 90.9 93.0 93.4 92.9 93.6 100.1

Emissions Data

Model: John Deere, 4045HF285I Bore: 106mm (4.19 in.)

Nameplate BHP @ 1800 RPM: 158 Stroke: 127mm (5.00 in.)

Type: 4-Cycle, 4 Cylinder, Inline Displacement: 4.5 L (276 cu. in.)

Aspiration: Turbocharged, Charge Air-Cooled

Compression Ratio 19:1 EPA Family: JJDXL04.5119

EPA Certificate: JJDXL04.5119-005

PERFORMANCE DATA:1/4

Standby1/2

Standby3/4

StandbyFull

StandbyEngine bkW @ Stated Load 29.50 59.00 88.50 118.00

Fuel Consumption (g/kWh) 272.10 254.70 237.40 222.40

Exhaust Gas Flow (m3/min) 22.80

Exhaust Temperature (°C) 580.00

EXHAUST EMISSION DATA:HC (Total Unburned Hydrocarbons)

NOx (Oxides of Nitrogen as NO2)

CO (Carbon Monoxide)

PM (Particular Matter)

Data and specifications subject to change without notice

The EPA Certificate Data in Table 2 is a weighted average value per ISO 8528 D2.

ENGINE INFORMATION

TEST METHODS AND CONDITIONS

100REOZJF60 HZ. DIESEL INDUSTRIAL GENERATOR SET

EMISSION DATA SHEET

Values are in g/kWh unless otherwise noted

Table 1

Table 2

EPA CERTIFICATE DATA

0.15

3.4

1.3

0.17

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY2017 MODEL YEAR

CERTIFICATE OF CONFORMITYWITH THE CLEAN AIR ACT

OFFICE OF TRANSPORTATIONAND AIR QUALITY

ANN ARBOR, MICHIGAN 48105

Certificate Issued To: Deere & Company(U.S. Manufacturer or Importer)

Certificate Number: HJDXL04.5119-004

Effective Date:08/04/2016

Expiration Date:12/31/2017

_________________________Byron J. Bunker, Division Director

Compliance Division

Issue Date:08/04/2016

Revision Date:N/A

Model Year: 2017Manufacturer Type: Original Engine ManufacturerEngine Family: HJDXL04.5119

Mobile/Stationary Indicator: StationaryEmissions Power Category: 75<=kW<130Fuel Type: DieselAfter Treatment Devices: No After Treatment Devices InstalledNon-after Treatment Devices: Electronic Control, Smoke Puff Limiter, Engine DesignModification, Non-standard Non-After Treatment Device Installed

Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate ofconformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines, by engine family, more fully described inthe documentation required by 40 CFR Part 60 and produced in the stated model year.

This certificate of conformity covers only those new compression-ignition engines which conform in all material respects to the design specifications that applied to those engines described in thedocumentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60.

It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such awarrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended orrendered void ab initio for other reasons specified in 40 CFR Part 60.

This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate.

Dimensional Drawings

Lifting Eyes

Wiring Schematics

Miscellaneous

Confirm this station is UL listedfor use in wet locations.

Warranty

Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user,Kohler Co.warrants, for the period indicated below, each product to be free fromdefects inmaterials andworkmanship. In theevent of adefect inmaterials or workmanship, Kohler Co. will repair, replace, ormake appropriate adjustment at Kohler Co.’s option if the product,upon Kohler Co.’s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.’s instructionmanuals. A Kohler distributor, dealer, or authorized service representative must perform startup.

Kohler Product Warranty Coverage

Transfer switch and factory-supplied One (1) year from the registered startup date. In any event, thetransfer switch accessories warranty period will expire not later than thirty (30) months from the

date of shipment from Kohler Co.’s factory.

Transfer switch main contacts Ten (10) years from the registered startup date. In any event, thewarranty periodwill expirenot later thaneleven (11) years and six (6)monthsfrom the date of shipment from Kohler Co.’s factory.

TP-5373 4/15e

Transfer Switch One-Year Limited Warranty

To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., KohlerPower Systems Service Department, MS072, Kohler, WI 53044 USA.

KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KINDincluding, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, ortransportation charges in connection with the replacement or repair of defective parts.

This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf.

ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allowlimitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages,so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

The following will not be covered by the warranty:1. Normal wear, periodic service, and routine adjustments.2. Damage, including but not limited to damage caused by

accidents, improper installation or handling, faultyrepairs not performed by an authorized Kohler servicerepresentative, improper storage, or acts of God.

3. Damage caused by:a. Operation above or below rated capacity, voltage, or

frequency.b. Modifications.c. Installation contrary to published specifications and

codes.4. Damage caused by negligent maintenance such as:

a. Failure to provide a clean, dry environment.b. Failure to perform recommended exercising.c. Failure to perform scheduled maintenance as

prescribed in supplied manuals.d. Use of parts and/or procedures other than

factory-supplied or -approved replacement partsand/or procedures.

5. Non-Kohler replacement parts. Replacement of a failedKohler part with a non-Kohler part voids the warranty onthat part.

6. Original installation charges and startup costs.7. Additional expenses for repair after normal business

hours, i.e. overtime or holiday labor rates.8. Rental of equipment during performance of warranty

repairs.9. Removal and replacement of non-Kohler-supplied

options and equipment.10. Non-Kohler-authorized repair shop labor without prior

approval from Kohler Co. Warranty Department.11. Expenses incurred investigating performance

complaints unless the problem is caused by defectiveKohler materials or workmanship.

12. Maintenance items such as fuses, lamps, andadjustments.

13. Labor and travel charges after the first year of thetransfer switch main contacts warranty period.

14. Travel time and mileage exceeding 300 miles round trip.

KOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KOHLERPower.com

Stationary Standby and Prime PowerIndustrial Generator Set One-Year or

Two Thousand (2000)-Hour Limited WarrantyYour Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user,Kohler Co. warrants, for the period indicated below, each product to be free from defects inmaterials andworkmanship. In the event of adefect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.’s option if the product,upon Kohler Co.’s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.’s instructionmanuals. A Kohler distributor, dealer, or authorized service representative must perform startup.

Kohler Product Warranty CoverageStationary Standby Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours

(whichever occurs first). In any event, the warranty period will expire notlater than thirty (30) months from the date of shipment from Kohler Co.’sfactory.

Stationary Prime Power Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours(whichever occurs first). In any event, the warranty period will expire notlater than thirty (30) months from the date of shipment from Kohler Co.’sfactory.

TP-5374 12/15e




ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allowlimitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages,so the above limitation or exclusion may not apply to you.



The following will not be covered by the warranty:1. Normal wear, routine tuneups, tuneup parts, adjustments,

and periodic service.2. Damage, including but not limited to damage caused by

accidents, improper installation or handling, faulty repairsnot performed by an authorized Kohler servicerepresentative, improper storage, or acts of God.

3. Damage caused by operation at speeds, or with fuel, loads,conditions,modificationsor installationcontrary topublishedspecifications.

4. Damage caused by negligent maintenance such as:a. Failure to provide the specified type and sufficient

quantity of lubricating oil.b. Failure to keep the air intake and cooling fin areas clean.c. Failure to service the air cleaner.d. Failure to provide sufficient coolant and/or cooling air.e. Failure to perform scheduled maintenance as

prescribed in supplied manuals.f. Failure to regularly exercise thegenerator set under load

(stationary applications only).5. Original installation charges and startup costs.6. Starting batteries and the following related expenses:

a. Labor charges related to battery service.b. Travel expenses related to battery service.

7. Additional expenses for repairs performed after normalbusiness hours, i.e. overtime or holiday labor rates.

8. Rental of equipment during the performance of warrantyrepairs.

9. Removal and replacement of non-Kohler-suppliedoptions and equipment.

10. Non-Kohler replacement parts. Replacement of a failedKohler part with a non-Kohler part voids the warranty onthat part.

11. Radiators replaced rather than repaired.12. Fuel injection pumps not repaired by an authorized

Kohler service representative.13. Non-Kohler-authorized repair shop labor without prior

approval from Kohler Co. Warranty Department.14. Engine fluids such as fuel, oil, or coolant/antifreeze.15. Shop supplies such as adhesives, cleaning solvents,

and rags.16. Expenses incurred investigating performance

complaints unless the problem is caused by defectiveKohler materials or workmanship.

17. Maintenance items such as fuses, lamps, filters, sparkplugs, loose or leaking clamps, and adjustments.


TP-5497 8/13d

Stationary Standby Industrial Generator SetExtended Two-Year or Two Thousand (2000)-Hour

Limited WarrantyYour Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user,Kohler Co.warrants, for theperiod indicatedbelow,eachproduct tobe free fromdefects inmaterials andworkmanship. In theeventofadefect inmaterials orworkmanship,KohlerCo.will repair, replace, ormakeappropriateadjustment atKohler Co.’s option if theproduct,upon Kohler Co.’s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.’s instructionmanuals. A Kohler distributor, dealer, or authorized service representative must perform startup.

Kohler Product Warranty Coverage

Stationary Standby Generator Set & Accessories Two (2) years from registered startup or two thousand (2000) hours(whichever occurs first).

This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent toKohler Co. within one year of registered startup. The extended warranty start date is determined by the standard warrantyrequirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage, theprovisions of the standard warranty registration must be met.




ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allowlimitations on how long an impliedwarranty lasts, or the exclusion or limitation of incidental and/or consequential damages,so the above limitation or exclusion may not apply to you.



The following will not be covered by the warranty:

1. Normal engine wear, routine tuneups, tuneup parts,adjustments, and periodic service.

2. Damage caused by accidents, improper installation orhandling, faulty repairs not performed by an authorizedKohler service representative, or improper storage.

3. Damage caused by operation with improper fuel or atspeeds, loads, conditions, modifications, or installationcontrary to published specifications or recommendations.

4. Damage caused by negligent maintenance such as:

a. Failure to provide the specified type and sufficientquantity of lubricating oil.

b. Failure to keep the air intake and cooling fin areas clean.c. Failure to service the air cleaner.d. Failure to provide sufficient coolant and/or cooling air.e. Failure toperformscheduledmaintenanceasprescribed

in supplied manuals.f. Failure to regularly exercise the generator set under load

(stationary applications only).

5. Original installation charges and startup costs.

6. Starting batteries and the following related expenses:

a. Labor charges related to battery service.b. Travel expense related to battery service.

7. Engine coolant heaters, heater controls, and circulatingpumps after the first year.

8. Additional expenses for repair after normal businesshours, i.e. overtime or holiday labor rates.

9. Rental of equipment during performance of warrantyrepairs.

10. Removal and replacement of non-Kohler-suppliedoptions and equipment.

11. Replacement of a failed Kohler part with a non-Kohlerpart voids the warranty on that part.

12. Radiators replaced rather than repaired.

13. Fuel injection pumps not repaired by an authorizedKohler service representative.

14. Non-Kohler-authorized repair shop labor without priorapproval from Kohler Co. Warranty Department.

15. Engine fluids such as fuel, oil, or coolant/antifreeze.

16. Shopsuppliessuchasadhesives,cleaningsolvents,andrags.

17. Expenses incurred investigating performancecomplaints unless the problem is caused by defectiveKohler materials or workmanship.

18. Maintenance items such as fuses, lamps, filters, sparkplugs, loose or leaking clamps, and adjustments.


Certification

This approval is subject to the company maintaining its system to the required standard, which will be monitored by NQA, USA, 289

Great Road, Suite 105, Acton, MA 01720, an accredited organization under the ANSI-ASQ National Accreditation Board.

Page 1 of 2

This is to certify that the Quality Management System of:

Kohler Power SystemsN7650 Lakeshore Road

Sheboygan WI 53083

United States of America

Central function listed above. See appendix for additional locations

applicable to:

Design, manufacture, and distributor support for electrical generators, alternators, fuel

tanks, automatic transfer switches and switchgear

has been assessed and approved by

National Quality Assurance, U.S.A., against the provisions of:

ISO 9001:2015

For and on behalf of NQA, USA

K16852Certificate Number:

19, 17EAC Code:

February 28, 1995Certified Since:

November 6, 2021Valid Until:

November 7, 2018Reissued:

November 7, 2018Cycle Issued:

G15-152 11/18

February 28, 1995

November 6, 2021

Certified Since:

Valid Until:

November 7, 2018Reissued:

November 7, 2018Cycle Issued:

This approval is subject to the company maintaining its system to the required standard, which will be monitored by NQA, USA, 289

Great Road, Suite 105, Acton, MA 01720, an accredited organization under the ANSI-ASQ National Accreditation Board.

Page 2 of 2

Appendix to Certificate Number: 16852

Includes Facilities Located at:

Design, manufacture, and distributor support for

electrical generators, automatic transfer switches and

switchgear

Kohler Power Systems

Certificate Number 16852

N7650 Lakeshore Road

Sheboygan WI 53083


Manufacturer of fuel tanks, skids, fabricated

components and generators

Kohler Power Systems


300 N Dekora Woods Blvd.

Saukville WI 53080


The distribution of generator setsMuth Warehouse


2821 Muth Court

Sheboygan WI 53083


Receiving, sequencing and warehousing of generator

components

KWIP Warehouse


4327 County EE

Sheboygan WI 53081


G18-56 12/05a

Kohler Standby/Prime Generator Set Test Program

Testing is an integral part of quality assurance. In keepingwith ouruncompromising commitment to quality, safety,and reliability, every Kohler Standby/Prime power generator set undergoes an extensive series of prototype andproduction testing.

Prototype Testing

Prototype testing includes the potentially destructivetests necessary to verify design, proper function ofprotective devices and safety features, and reliabilityexpectations. Kohler’s prototype testing includes thefollowing:

� Alternator temperature rise test per NEMAMG1-32.6. Standby and prime ratings of thealternator are established during this test.

� Maximum power test to assure that the primemover and alternator have sufficient capacity tooperate within specifications.

� Alternator overload test per NEMA MG1-32.8.

� Steady-state load test to ensure voltage regulationmeets or exceeds ANSI C84.1, NEMAMG1-32.17requirementsand toverifycompliancewithsteady-state speed control specifications.

� Transient test to verify speed controls meets orexceeds specifications.

� Transient load tests per NEMA MG1-32.18, andISO 8528 to verify specifications of transientvoltage regulation, voltage dip, voltage overshoot,recovery voltage, and recovery time.

� Motor starting tests per NEMA MG1-32.18.5 toevaluate capabilities of generator, exciter, andregulator system.

� Three-phase symmetrical short-circuit test perNEMA MG1-32.13 to demonstrate short circuitperformance, mechanical integrity, ability tosustain short-circuit current.

� Harmonic analysis, voltage waveform deviationper NEMA MG1-32.10 to confirm that thegenerator set is producing clean voltage withinacceptable limits.

� Generator set cooling and air flow tests to verifymaximum operating ambient temperature.

� Reliability tests to demonstrate product durability,followed by root cause analysis of discoveredfailures and defects. Corrective action is taken toimprove thedesign,workmanship, or components.

� Acoustical noise intensity and sound attenuationeffects tests.

Production Testing

In production, Kohler Standby/Prime generator setsare built to the stringent standards established by theprototype program. Every Kohler Generator set isfully tested prior to leaving the factory. Productiontesting includes the following:

� Stator and exciterwinding high-potential test onallgenerators. Surge transient tests on stators forgenerators 180 kW or larger. Continuity andbalance tests on all rotors.

� One-step, full-load pickup tests to verify that theperformance of each generator set, regulator, andgovernor meets published specifications.

� Regulation and stability of voltage and frequencyare testedandverifiedatno load, 1/4 load, 1/2 load,3/4 load, and full-rated load.

� Voltage, amperage, frequency and power outputratings verified by full-load test.

� The proper operation of controller logic circuitry,prealarm warnings, and shutdown functions istested and verified.

� Any defect or variation from specificationdiscoveredduring testing is correctedand retestedprior to approval for shipment to the customer.

Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will providedependable service as specified, is available upon request.

Kohler offers other testing at the customer’s request at an additional charge. These optional tests include powerfactor testing, customized load testing for specific application, witness testing, and a broad range ofMIL-STD-705c testing. A certified test report is also available at an additional charge.

KOHLER CO. Kohler, Wisconsin 53044Phone 920-565-3381, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KohlerPowerSystemscom

Prestartup Checklist

Generator Set/Transfer Switch Installation Checklist

This document has generic content and some items may not apply to some applications. Check only the items that apply to the specificapplication. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the followinginstallation checks before performing the Startup Checklist.

Note: Use this form as a general guide, along with any applicable codes or standards. Comply with all applicable codes and standards.Improper installation voids the warranty.

Equipment Room or Weather Housing

Yes

DoesNotApply

� � 1. Is the equipment installed in a fire-resistant room(made of non-combustible material) or in an outdoorweather housing?

� � 2. Is there adequate clearance between the engine andfloor for service maintenance?

� � 3. Is there emergency lighting available at theequipment room or weather housing?

� � 4. Is there adequate heating for the equipment room oroutdoor weather housing?

� � 5. Is the equipment room clean with all materials notrelated to the emergency power supply systemremoved?

� � 6. Is the equipment room protected with a fireprotection system?

Engine and Mounting

� � 7. Is the mounting surface(s) properly constructed andleveled?

� � 8. Is the mounting surface made from non-combustiblematerial?

� � 9. Was the generator-to-engine alignment performedafter attaching the skid to the mounting base?Generator sets with two-bearing generators requirealignment.

Lubrication

� � 10. Is the engine crankcase filled with the specified oil?

Cooling and Ventilation

� � 11. Is the cooling system filled with the manufacturer’sspecified coolant/antifreeze and purged of air?

� � 12. Is there adequate inlet and outlet air flow (electriclouvers adjusted and ventilation fan motor(s)connected to the corresponding voltage)?

� � 13. Is the radiator duct properly sized and connected tothe air vent or louver?

� � 14. Are flexible sections installed in the cooling waterlines?

Fuel

� � 15. Is there an adequate/dedicated fuel supply?

� � 16. Are the fuel filters installed?

� � 17. Are the fuel tanks and piping installed in accordancewith applicable codes and standards?

� � 18. Is there adequate fuel transfer tank pump liftcapacity and is the pump motor connected to thecorresponding voltage?

� � 19. Is the fuel transfer tank pump connected to theemergency power source?

� � 20. Are flexible fuel lines installed between the enginefuel inlet and fuel piping?

� � 21. Is the specified gas pressure available at the fuelregulator inlet?

� � 22. Does the gas solenoid valve function?

� � 23. Are the manually operated fuel and cooling watervalves installed allowing manual operation or bypassof the solenoid valves?

Exhaust

� � 24. Is the exhaust line sized per guidelines and does ithave flexible connector(s)? Is the flexibleconnector(s) straight?

Yes

DoesNotApply

� � 25. Is there an exhaust line condensate trap with a draininstalled?

� � 26. Is the specified silencer installed and are the hangerand mounting hardware tightened?

� � 27. Is a heat-isolating thimble(s) installed at pointswhere exhaust lines pass through combustiblewall(s) or partition(s)?

� � 28. Is the exhaust line free of excessive bends andrestrictions? Is the backpressure withinspecifications?

� � 29. Is the exhaust line installed with a downward pitchtoward the outside of the building?

� � 30. Is the exhaust line protected from entry by rain,snow, and animals?

� � 31. Does the exhaust system outlet location prevententry of exhaust gases into buildings or structures?

� � 32. Are individuals protected from exposure to hightemperature exhaust parts and are hot parts safetydecals present?

AC Electrical System

� � 33. Does the nameplate voltage/frequency of thegenerator set and transfer switch matchnormal/utility source ratings?

� � 34. Do the generator set load conductors have adequateampacity and are they correctly connected to thecircuit breakers and/or the emergency side of thetransfer switch?

� � 35. Are the load conductors, engine starting cables,battery charger cables, and remote annunciatorleads installed in separate conduits?

� � 36. Is the battery charger AC circuit connected to thecorresponding voltage?

Transfer Switch, Remote Control System, Accessories

� � 37. Is the transfer switch mechanism free of binding?Note: Disconnect all AC sources and operate thetransfer switch manually.

� � 38. Are the transfer switch AC conductors correctlyconnected? Verify lead designations using theappropriate wiring diagrams.

� � 39. Is all other wiring connected, as required?

Batteries and DC Electrical System

� � 40. Does the battery(ies) have the specified CCA ratingand voltage?

� � 41. Is the battery(ies) filled with electrolyte andconnected to the battery charger?

� � 42. Are the engine starting cables connected to thebattery(ies)?

� � 43. Do the engine starting cables have adequate lengthand gauge?

� � 44. Is the battery(ies) installed with adequate airventilation?

� � 45. Are the ends of all spark plug wires properly seatedonto the coil/distributor and the spark plug?

Special Requirements

� � 46. Is the earthquake protection adequate for theequipment and support systems?

� � 47. Is the equipment protected from lightning damage?

* Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns.Refer to appropriate documentation available from the manufacturer.

Generator Set/Transfer Switch Startup Checklist

This document has generic content and some itemsmaynot apply to some applications. Check only the items that apply to the specific application.Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist beforeperforming the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set modelswith ECM-controlled engines.

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� � 1. Verify that the engine is filled with oil and the coolingsystem is filled with coolant/antifreeze.

� � 2. Prime the fuel system.

� � 3. Open all water and fuel valves. Temporarily remove theradiator cap to eliminate air in the cooling system.Replace radiator cap in step 21.

� � 4. Place the generator set master switch in theOFF/RESET position. Observe Not-in-Auto lamp andalarm, if equipped, on the controller.

� � 5. Press the lamp test, if equipped on controller. Do all thealarm lamps on the panel illuminate?

� � 6. Open the main line circuit breakers, open the safeguardbreaker, and/or remove fuses connected to thegenerator set output leads.

� � 7. Turn down the speed control (electronic governor) orspeed screw (mechanical governor).*

� � 8. Verify the presence of lube oil in the turbocharger, ifequipped. See the engine and/or generator setoperation manual.

� � 9. Place the generator set master switch in the RUNposition. Allow the engine to start and run for severalseconds.

� � 10. Verify that the day tank, if equipped, is energized.

� � 11. Place the generator set master switch in theOFF/RESET position. Check for oil, coolant, andexhaust leaks.

� � 12. Turn on the water/oil heaters and fuel lift pumps.

� � 13. Check the battery charger ammeter for battery chargingindication.

� � 14. Place the generator set master switch in the RUNposition. Verify whether there is sufficient oil pressure.Check for oil, coolant, and exhaust leaks.

� � 15. Close the safeguard circuit breaker. Adjust the enginespeed to 50/60 Hz if equipped with an electronicgovernor or to 52.8/63 Hz if equipped with a mechanicalgovernor.*

� � 16. If the speed is unstable, adjust according to theappropriate engine and/or governor manual.*

� � 17. Adjust the AC output voltage to match the load voltageusing the voltage adjusting control. See the generatorset/controller operation manual.

� � 18. Allow the engine to reach normal operating coolanttemperature.

� � 19. Check the operating temperature on city water-cooledmodels and adjust the thermostatic valve as necessary.

� � 20. Manually overspeed the engine to cause an engineshutdown (68-70 Hz on 60 Hz models and 58-60 Hz on50 Hz models). Place the generator set master switchin the OFF/RESET position.*

� � 21. Check the coolant level, add coolant as necessary, andreplace the radiator cap. Verify that all hose clamps aretight and secure.

� � 22. Place the generator set master switch in the RUNposition.

� � 23. Verify the engine low oil pressure and high coolanttemperature shutdowns.*

� � 24. Check the overcrank shutdown.*

� � 25. Place the generator set master switch in theOFF/RESET position.

� � 26. Open the normal source circuit breaker or remove fusesto the transfer switch.

� � 27. Disconnect the power switching device and logiccontroller wire harness at the inline disconnect plug atthe transfer switch.

� � 28. Manually transfer the load to the emergency source.

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� � 29. Close the normal source circuit breaker or replace fusesto the transfer switch.

� � 30. Check the normal source voltage, frequency, andphase sequence on three-phase models. The normalsource must match the load.

� � 31. Open the normal source circuit breaker or remove fusesto the transfer switch.

� � 32. Manually transfer the load to the normal source.

� � 33. Close the generator set main line circuit breakers, closethe safeguard breaker, and/or replace the fusesconnected to the transfer switch.

� � 34. Place the generator set master switch in the RUNposition.

� � 35. Check the generator set voltage, frequency, and phasesequence on three-phase models. The generator setmust match normal source and load.

� � 36. Place the generator set master switch in theOFF/RESET position.

� � 37. Open the generator set main line circuit breakers, openthe safeguard breaker, and/or remove the fusesconnected to the transfer switch.

� � 38. Reconnect the power switching device and logiccontroller wire harness at the inline disconnect plug atthe transfer switch.

� � 39. Close the normal source circuit breaker or replace fusesto the transfer switch. Place the generator set masterswitch to the AUTO position.

� � 40. Close the generator set main line circuit breakers, closethe safeguard breaker, and/or replace the fusesconnected to the transfer switch.

� � 41. Place the transfer switch in the TEST position (load testor open normal source circuit breaker). NOTE: Obtainpermission from the building authority beforeproceeding. This procedure tests transfer switchoperation and connects building load to generator setpower.

� � 42. Readjust frequency to 50 or 60 Hz with total buildingloads.*

� � 43. Verify that the current phase is balanced for threephase systems.

� � 44. Release the transfer switch test switch or close thenormal circuit breaker. The transfer switch shouldretransfer to the normal source after appropriate timedelay(s).

� � 45. Allow the generator set to run and shut downautomatically after the appropriate cool down timedelay(s).

� � 46. Set the plant exerciser to the customer’s requiredexercise period, if equipped.

� � 47. Verify that all options on the transfer switch are adjustedand functional for the customer’s requirements.

� � 48. If possible, run the building loads on the generator setfor several hours or perform the load bank test ifrequired.

� � 49. Verify that all the wire connections from the generatorset to the transfer switch and optional accessories aretight and secure.

� � 50. Verify that the customer has the appropriateengine/generator set and transfer switch literature.Instruct the customer in the operation and maintenanceof the power system.

� � 51. Fill out the startup notification at this time and send thewhite copy to the Generator Warranty Dept. Include thewarranty form if applicable.