submersible equipment - triol corporation · pdf filetm01 downhole measurring system ......

Jule 2015Catalogue

Submersible equipment

www.triolcorp.com

Table of Contents

Submersible equipment by Triol Corporation

Introduction ....................................................................

TM01 Downhole Measurring SystemPart No. Structure ...........................................................

TM01-03 Downhole Measuring System ..............................

ТМ01-03-CА Downhole Measuring System ........................

TM01-03-U Downhole Measuring System ..........................




EDR Electric Submersible MotorPart No. Structure ...........................................................

EDR103 Electric Submersible Motor ....................................

EDR117 Electric Submersible Motor ....................................

ESPR Electric Submersible PumpPart No. Structure ...........................................................

ESPR5 Electric Submersible Pump .......................................

ESPR5A Electric Submersible Pump.....................................

LPMSEM Linear Permanent Magnet Submersible Electric Motor. Part No. Structure ................................

LPMSEM 117 Linear Permanent Magnet Submersible Electric Motor .........................................................................

LPMSEM 114 Linear Permanent Magnet Submersible Electric Motor .........................................................................

EPPU Electric Submersible Pump Unit ............................

Test Benches ....................................................................

Electric Submersible Motor Test Bench ..............................

Electric Submersible Pump Test Bench ...............................

Electric Submersible Pump Impellers and Diffusers

Test Bench ..............................................................................

Downhole Sensor Test Bench ..............................................

Shaft Washing Bench .............................................................

ESP and ESM Assembly Bench .............................................

Additional equipment .....................................................

Service ...............................................................................

Documentation ................................................................

INTRO

ТМ01

ТМ01-03

ТМ01-03-СА

ТМ01-03-U

ТМ01-04

ТМ01-05

ТМ01-06

EDR

ESPR

LPMSEM

EPPU

EDR103

ESPR5

LPMSEM 117

EDR117

ESPR5А

LPMSEM 114

ESM Test Bench

ESP Test Bench

ESP Impellers and Diffusers Test Bench

Downhole Sensor Test Bench

Shaft Washing

ESP and ESM Assembly

Test Benches

ADD EQ

SRV

DOC

Introduction

Dear Reader!

This catalogue describes the following submersible equipment by Triol Corporation:• ТМ01 Downhole Measuring Systems;• EDR Submersible Motors;• LPMSEM Linear Permanent Magnet Submersible Electric Motors;• ESP Electric Submersible Pumps;• Test Benches;• EPPU Electric Piston Pump Unit.

Each product is provided with the general description, main functions list, specifications and dimensions.

The Triol Corporation is engaged in research and development, and brings the new products to the market. Therefore, our Catalogue is regularly updated. The first page contains not only the year, but also the month of the last edition for your better orientation in our products. For verifying the up-to-dateness of the Catalogue you use, visit our website, Catalogues and Brochures.

INTRO

ТМ01 Downhole Measuring SystemPart No. Structure

Downhole Measuring System Designation

Triol ТМ01-0Х-ХХ-Y-Z-ХХХ 1 2 3 4 5 6 7 8 91. Brand — Triol Corporation;2. Product series name — ТМ01 Downhole Measuring System;3. Model type:

• 3 — basic version;• 4 — precision version;• 5 — with pump discharge temperature and pressure measurement;• 6 — with pass-through shaft.

4. Modification version (may not be included in the designation):• CA — outdoor unit;• U — universal surface unit.

5. Sizes of attachable submersible motors:• 103 — submersible motor diameter 103 mm;• 109 — submersible motor diameter 109 mm;• 117 — submersible motor diameter 117 mm.

6. Maximum measured pressure:• 40 — maximum pressure 400 atm;• 60 — maximum pressure 600 atm.

7. Version code:• number of pressure sensors;• number of temperature sensors;• number of vibration sensors.

Downhole Measuring System Surface Unit Designation

Triol TMN01-0Х-ХХ-Z 1 2 3 4 5 1. Brand — Triol Corporation;2. Product series name — Downhole Measuring System Surface Unit;3. Model type:

• 3 — basic version;• 4 — precision version;• 5 — with pump discharge temperature and pressure measurement;• 6 — with pass-through shaft.

4. Modification version (may not be included in the designation):• CA — outdoor unit;• U — universal surface unit.

5. UHL climatic version.

ТМ01

Downhole Measuring System Downhole Unit Designation

Triol TMP01-0Х-ХХ-Z-Z-Z 1 2 3 4 5 6 71. Brand — Triol Corporation;2. Product series name — Downhole Measuring System Downhole Unit;3. Model type:

• 3 — basic version;• 4 — precision version;• 51 — with pump discharge temperature and pressure measurement;• 52 —• 6 — with pass-through shaft.

4. Maximum measured pressure:• 40 — maximum pressure 400 atm;• 60 — maximum pressure 600 atm.

5. Version code:• number of pressure sensors;• number of temperature sensors;• number of vibration sensors.

ТМ01

1.1

ТМ01-03

TM01-03 Downhole Measuring System

Application

DMS Triol TM01-03 is the baseline of all the Triol’s measuring equipment. The system is specially designed to monitor oil well parameters and temperature of electric motor and transfer the data to controller of the control station. Monitoring the parameters allows optimizing oil production and taking timely actions to protect the electric centrifugal pump unit.

TM01 is designed to monitor the following operation parameters:

• Submersible motor oil temperature;• Fluid temperature;• Submersible motor upper frontal part winding temperature;• Submersible motor oil pressure;• Submersible motor vibration acceleration in axes X, Y and Z;• Temperature at the pump discharge;• Pressure at the pump discharge;• Pump vibration acceleration in axes X, Y and Z;• Pump capacity;• Buffered wellhead pressure;• Casing wellhead pressure;• Water-in-oil content at the pump discharge (ppm);• Insulation resistance of the circuit «three-phase oil-cooled power transformer -

submersible cable - ESM».

1.1

1.2

ТМ01-03

ТМN01-03 is designed to monitor the operational parameters and is arranged in the station cabinet.

The basic design version is intended for connection to the power transformer with a high voltage winding having a neutral conductor («star»).

The climatic version and placement category of the surface unit is UHL2 according to GOST 15150, the height above sea level – not exceeding 1 000 m, the atmosphere type — II according to GOST 15150.

The downhole unit is designed to operate in a well under conditions of the stratum fluids (mixture of oil, produced water and associated gas). The downhole unit is meant for operation under the following environmental factors:

• Temperature of 0 to plus 150 °С;• Temperature of 0 to plus 175 °С (version T1);• Temperature of 0 to plus 200 °С (version T2);• Temperature of 0 to plus 200 °С (where the electric submersible motor temperature

sensor is installed near the motor’s stator winding);• Temperature of 0 to plus 220 °С (where the electric submersible motor temperature

sensor is installed near the motor’s stator winding) (version Т2);• Temperature at the pump discharge of 0 to plus 175 °С;• Temperature at the pump discharge of 0 to plus 200 °С (version T1);• Temperature at the pump discharge of 0 to plus 220 °С (version T2);• Temperature of 0 to plus 250 °С (where the submersible motor upper frontal winding

temperature sensor is installed);• Maximum pressure of 40 MPa (60 MPa).

1.3

ТМ01-03

Specifications

Surface Unit (TMN)Rated supply mains voltage 220 V ± 50 %Supply mains frequency 50/60 Hz ± 2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25 °C, without condensation 100 %

Height above the sea level max. 1 000 mDegree of protection as per GOST 14254 min. IP21Endurance mode long-term

Downhole Unit (TMP)Ambient temperature: version T1version T2

0 to + 150 °С 0 to + 175 °С 0 to + 200 °С

Ambient temperature (where the electric submersible motor temperature sensor is installed): version T2

0 to + 200 °С 0 to + 220 °С

Maximum hydrostatic pressure at the place of suspension 40 MPa (60 MPa)

Submergence depth 3 500 mThe cable line length at which the DMS sensor keeps working min. 6 000 m

Operating voltage (subject to good insulation of the system "power transformer-cable-ESM") 5 000 V

Degree of protection as per GOST 14254 min. IP68Type of thread in the lower part of the unit as per GOST 633-80 tubing 60 mm for smooth pipe

Acceptable weight of additional equipment 1 500 kgEndurance mode long-term

TM01-03 Downhole Measuring System monitors and indicates the following parameters:Submersible motor temperatureversion T2

0 to + 200 °С ±1 % 0 to + 220 °С ±1 %

Fluid temperature version Т1version Т2

0 to + 150 °С ±1 % 0 to + 175 °С ±1 %0 to + 200 °С ±1 %

Temperature of the submersible motor upper frontal part winding (optional) 0 to + 250 °С ±1 %

Submersible motor oil pressure0 to 40 MPa (60 MPa) ±1 % with the resolution for monitoring pressure of 0.1 MPa


1.4

ТМ01-03

RMS acceleration under conditions of vibration in radial and axial directions in the area of ESM suspension

0 to 30 m/s2 ±5 %

The insulation resistance of the system "power transformer - power cable - ESM" in ranges

10 to 1 000 kΩ ±2 %1 000 to 10 000 kΩ ±5.0 %

Connection Diagram

TMP-01-03

0 - s

ubm

ersi

ble

mot

or1

«0»

ESM

Control Station

"0-TMPN""0-TMPN" 1

235

"Mains 220 V"220 VAC

220 VAC23

1

TMP-01-03

1234

OV485RS-485ARS-485BOV485

“RS-485”

RXDTXDOV

“RS-232”

"Mains 220 V"50 Hz

TMPN

RXDTXD

OV232

Specifications

1.5

ТМ01-03


TMP01-03 Dimensions

Downhole unit

TEMP.SENSOR

Cable gland

TMN01-03 Dimensions

InsulanceSubmersible UnitPower Supply

Heating

Mai

ns 2

20 V

dia.

6.1

8 ho

les

1.6

ТМ01-03

1.7

ТМ01-03-СА

1.7

ТМ01-03-CА Downhole Measuring System

Application

Outdoor DMS surface unit Triol TM01-03-SA features higher IP than the standard version. In can be installed outside the control station enclosure. Triol TM01-03-CA is suitable for outdoor operation under a wide range of temperatures; it reliably acquires data from the downhole unit and transfers data to controller of the control station. Oil production optimization and downhole equipment protection are the new features, which any control station operated with Triol TM01-03-CA will obtain.




1.8

ТМ01-03-СА

ТМN01-03-CA is designed to monitor the operation parameters and is located on the outer side of the station cabinet casing.


The climatic version and placement category of the unit TMN-01-03-CA is UHL1 according to GOST 15150, the height above sea level – not exceeding 1 000 m.






1.9

ТМ01-03-СА

Specifications

Surface Unit (TMN)Rated supply mains voltage (120 V ± 40 %) 220 V ± 40 %Supply mains frequency 50/60 Hz ± 2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25 °C, without condensation 100 %


Downhole Unit (TMP)Ambient temperature: version T1version T2

0 to + 150 °С 0 to + 175 °С 0 to + 200 °С


0 to + 200 °С 0 to + 220 °С






TM01-03 Downhole Measuring System monitors and indicates the following parameters:Submersible motor temperatureversion T2

0 to + 200 °С ±1 % 0 to + 220 °С ±1 %

Fluid temperature version Т1version Т2

0 to + 150 °С ±1 % 0 to + 175 °С ±1 %0 to + 200 °С ±1 %




1.10

ТМ01-03-СА


0 to 30 m/s2 ±5 %


10 to 1 000 kΩ ±2 % 1 000 to 10 000 kΩ ±5.0 %

Connection Diagram

220 VAC

220 VAC

123

0-TMPN 1

RXDTXD

0V232 5

23

0V485 1234

Control Station

Mains 220 V50 Hz

"Mains 220 V"

TMP-01-03CA

TMP-01-03

0 - s

ubm

ersi

ble

mot

or1

«0»

ESM

TMPN PowerTransformer

"0-TMPN"

«RS-485»

«RS-232»RXD

TXD

OV

A

B

0V4850V485RS-485BRS-485A

Specifications

1.11

ТМ01-03-СА


TMP01-03 Dimensions

Downhole unit

TEMP.SENSOR

Cable gland

TMN01-03-CA Dimensions

1.12

ТМ01-03-СА

TMN01-03 Dimensions


Heating

Mai

ns 2

20 V

dia.

6.1

8 ho

les

1.13

ТМ01-03-U

TM01-03-U Downhole Measuring System

Application

Surface unit Triol ТМ01-03-U is a component of DMS Triol TM01-03 provided with some additional functionality. It is specially designed to transfer the data from downhole units by Triol, Borets, IRZ to controllers of control stations Triol, IRZ, Electon TMS-2 in any combinations. Reliability and versatility of Triol TM01-03 help to optimize the repair stock in terms of assortment and numbers.




1.14

ТМ01-03-U

ТМN01-03-U is designed to monitor the operation parameters and is located inside the station cabinet.








1.15

ТМ01-03-U

Specifications

Surface Unit (TMN)Rated supply mains voltage 220 V ±40 %Supply mains frequency 50/60 Hz ±2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25 °C, without condensation 100 %


Downhole Unit (TMP)Ambient temperature: version T1 version T2

0 to + 150 °С0 to + 175 °С0 to + 200 °С


0 to + 200 °С0 to + 220 °С






TM01-03 Downhole Measuring System monitors and indicates the following parameters:Submersible motor temperature version T2

0 to + 200 °С ±1 %0 to + 220 °С ±1 %

Fluid temperature version Т1 version Т2

0 to + 150 °С ±1 %0 to + 175 °С ±1 %0 to + 200 °С ±1 %




1.16

ТМ01-03-U


0 to 30 m/s2 ± 5 %


10 to 1 000 kΩ ±2 % 1 000 to 10 000 kΩ ±5.0 %

Connection Diagram

DMS connection terminalsinside the station

AK Control Station

Cable

TMPN Power Transformer

ESM

TMN-01-03-U

0-TMPN

GroundSubmersible

Unit

- ESM

TMPN

Specifications

1.17

ТМ01-03-U


TMP01-03 Dimensions

Downhole unit

TEMP.SENSOR

Cable gland

TMN01-03-U Dimensions

1.18

ТМ01-03-U

1.19

ТМ01-04


Application

DMS Triol TM01-04 is a high precision version of Triol TM01-03 and features more functions than the baseline system. Triol ТМ01-04 can substitute a range of devices used in hydrodynamic study of wells. Therefore, the use of high-precision TM01-04 allows to reduce hydrodynamic study expenses by decreasing well downtime as it does not require removal of electric centrifugal pump unit. It also allows to construct more accurate pressure and fluid level recovery curves in the course of the hydrodynamic study without removal of electric centrifugal pump unit.




1.20

ТМ01-04

ТМN01-04 is designed to monitor the actual parameters and located inside the station cabinet.








1.21

ТМ01-04

Specifications

Surface Unit (TMN)Rated supply mains voltage 220 V ± 50 %Supply mains frequency 50/60 Hz ±2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25°C, without condensation 100 %


Downhole Unit (TMP)Ambient temperature 0 to + 150 °СAmbient temperature (where the submersible motor temperature sensor is installed) 0 to + 200 °С

Temperature of the lower part of submersible motor winding 0 to + 250 °С






TM01-04 Downhole Measuring System provides monitoring and indicating the following parameters:Submersible motor temperature version T2

0 to + 200 °С ±1 %0 to + 220 °С ±1 %

Fluid temperature: version T1 version T2

0 to + 150 °С ±1 %0 to + 175 °С ±1 %0 to + 200 °С ±1 %

Fluid pressure0 to 40 MPa (60 MPa) ±0.25 % with resolution for monitoring pressure of 0.001 MPa


0 to 30 m/s2 ± 5 %

The insulation resistance of the system "power transformer - power cable - ESM" in the range of

10 to 1 000 kΩ ±2 %1 000 to 10 000 kΩ ±5.0 %


1.22

ТМ01-04

Connection Diagram

~ 220 VAC

~ 220 VAC

123

0-TMPN 1

RXDTXD

OV232 5

23

OV485

OV485

1234

Control Station

Mains 220 V50 Hz

"Mains 220 V"

TMP-01-04

TMP-01-04

0 - s

ubm

ersi

ble

mot

or1

«0»

ESM

TMPN PowerTransformer

"0-TMPN"

«RS-485»

«RS-232»RXD

TXD

OV

A

B

OV485

1.23

ТМ01-04


Dimensions of TMN01-04 with Integrated Flange

TMN01-04 Dimensions


Heating

Mai

ns 2

20 V

dia.

6.1

8 ho

les

1.24

ТМ01-04

1.25

ТМ01-05

1.25


Application

DMS Triol TM01-05 features measuring fluid temperature and pressure at the pump discharge. The use of Triol ТМ01-05 provides additional control of electric submersible pump unit operation. The measurement of differential pressure can be useful to determine precisely condition of the pump without taking it out of a well. Measuring temperature at the discharge allows to avoid operating modes where intense scaling on electric submersible pump unit effectors occurs.




1.26

ТМ01-05

ТМN01-05 is designed to monitor the operation parameters and is located inside the station cabinet.








1.27

ТМ01-05

Specifications

Surface Unit (TMN)Rated supply mains voltage 220 V ±50 %Supply mains frequency 50/60 Hz ±2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25°C, without condensation 100 %









TM01-05 Downhole Measuring System monitors and indicates the following parameters:Submersible motor temperature version T2

0 to + 200 °С ±1 %0 to + 220 °С ±1 %

Fluid temperature: version T1 version T2

0 to + 150 °С ±1 %0 to + 175 °С ±1 %0 to + 200 °С ±1 %

Fluid pressure0 to 40 MPa (60 MPa) ±1 % with the resolution for monitoring pressure of 0.1 MPa


1.28

ТМ01-05 Connection Diagram

Control Station

Mains 220 V50 Hz

"Mains 220 V"

"0-TMPN"

TMPN Power Transformer

ESM

TMP-01-052

TMP

TMP

– su

bmer

sibl

em

otor

TMP-01-051

0-TMPN

220 VAC

220 VAC

TMP-01-05

Temperature at the pump discharge side version T2

0 to + 200 °С ±1 %0 to + 220 °С ±1 %

Pressure at the pump discharge side0 to 40 MPa (60 MPa) ±1 % with resolution for monitoring pressure of 0.1 MPa


0 to 30 m/s2 ± 5 %

The insulation resistance of the system "power transformer - power cable - ESM" in the range of

10 to 1 000 kΩ ±2 %1 000 to 10 000 kΩ ±5.0 %

Specifications

1.29

ТМ01-05


SHP01-051 and SHP01-52 Dimensions

ТМN01-05 Dimensions

1.30

ТМ01-05

1.31

ТМ01-06

1.31


Application

DMS Triol TM01-06 can be easily integrated in the double electric centrifugal pump unit between submersible motor and the lower pump. Triol ТМ01-06 operates under the pressure of 500 atm, which is more than any other our downhole unit. With all the advantages and functions of the baseline DMS, Triol ТМ01-06 – as a part of variable frequency control stations – provides monitoring and safe operation of a double pump unit, increases MTBF and reduces specific power consumption.




1.32

ТМ01-06

ТМN01-06 is designed to monitor the actual parameters and located inside the station cabinet.








1.33

ТМ01-06

Specifications

Surface Unit (TMN)Rated supply mains voltage 220 V ± 50 %Supply mains frequency 50/60 Hz ± 2 %Power consumption max. 40 WAmbient temperature from minus 60 to plus 75 °СRelative air humidity at temperature of plus 25°C, without condensation 100 %









TM01-06 Downhole Measuring System monitors and indicates the following parameters:Submersible motor temperature 0 to + 200 °С ±1 %Fluid temperature 0 to + 150 °С ±1 %Temperature of the upper frontal part of submersible motor winding 0 to + 250 °С ±1 %

Submersible motor oil pressure0 to 40 MPa ±1 % with resolution for monitoring pressure of 0.1 MPa


0 to 30 m/s2 ± 5 %


10 to 1 000 kΩ ±2 % 1 000 to 10 000 kΩ ±5.0 %


1.34

ТМ01-06

Connection Diagram

1.35

ТМ01-06


ТМP01-06 Dimensions

ТМN01-06 Dimensions

1.36

ТМ01-06

1.37

EDR

EDR Submersible Motor Part No. Structure

Motor designation:

Х EDR Х Х Х ХХХ-ХХХ ХХ 1 2 3 4 5 6 7 8 1. DMS Modification Code:

• 2 — TMP DMS;• 3 — BP-103 DMS;• 4 — SKAD-2002 DMS;• 5 — Electon TMS DMS;• 6 — other DMS.

2. Motor by Rustmash;3. Design:

• S — sectional;• no letter — one-section.

4. Corrosion Resistant Version:• K — corrosion-resistant;• no letter — standard.

5. Heat Resistant Version:• T — heat resistant;• T1 — increased heat resistant.

6. Power (kW);7. Body diameter (mm);8. Motor modification code (may not be included).

1.38

EDR

1.39

EDR117

EDR117 Electric Submersible Motor

Application

EDR submersible motors are designed for use in abnormal conditions, they are corrosion resistant and can be fitted with additional heat exchanger. The motors are used as drives for submersible centrifugal pumps for pumping the fluid from oil wells with vertical inclination angle of max. 60°.

Electric Submersible Motor is designed to operate in the stratum fluid environment:

• Ambient temperature:• Standard version — max. 120 °С;• Heat resistant version — max. 150 °С;• Improved heat resistant version — max. 170 °С.

• Weight concentration of solid particles — max. 1.0 g/L;• Particles hardness as per Mohs scale < 7 points;• H2S content, max:

• Standard version — 0.01 g/L;• Corrosion resistant version — 1.25 g/L.

• Free gas (volume) — max. 55 %;• Produced water content — max. 99 %;• Produced water ph — 5 to 8.5;• Hydrostatic pressure in the area of the electric motor — max. 40 (400) MPa (kgf/cm2).

1.40

EDR117

Specifications

Mot

or ty

pe

Rate

d po

wer

(kW

)

Rate

d vo

ltag

e (V

)

Rate

d cu

rren

t (A)

Effici

ency

(%)

Pow

er fa

ctor

Slip

(%)

Min

imum

coo

lant

sp

eed

(m/s

)

Shaf

t tor

que

(N•m

or

kgf•

m),

max

EDR12-117 12 400 25,8 84,0 0,86 5,0 0,05 2 (0,2)EDR16-117 16 500 27,5 84,3 0,86 5,2 0,08 2 (0,2)EDR20-117 20 650 26,4 83,5 0,85 5,0 0,08 2 (0,2)EDR22-117 22 750 25,2 84,0 0,86 5,1 0,1 3,5 (0,35)EDR24-117 24 750 27,5 84,0 0,87 5,2 0,1 3,5 (0,35)EDR28-117 28 950 25,0 84,5 0,86 5,2 0,12 4 (0,4)EDR32-117 32 1000 27,5 84,5 0,86 5,2 0,12 4,5 (0,45)EDR36-117 36 1100 28,0 83,5 0,86 5,2 0,12 5 (0,5)EDR40-117 40 1250 27,5 84,0 0,86 5,2 0,12 5 (0,5)EDR45-117 45 1400 26,7 84,5 0,86 5,2 0,12 6 (0,6)EDR50-117 50 1500 28,6 83,5 0,85 5,2 0,15 6,5 (0,65)EDR56-117 56 1600 30,0 83,5 0,87 5,2 0,15 7 (0,7)EDR63-117 63 1600 33,8 84,5 0,85 5,0 0,17 8 (0,8)EDR70-117 70 1700 35,4 84,5 0,86 5,0 0,17 9 (0,9)EDR80-117 80 1800 38,1 84,5 0,86 5,2 0,2 9 (0,9)EDR90-117 90 1900 40,1 84,0 0,86 5,5 0,3 9 (0,9)EDR100-117 100 2000 42,9 83,5 0,86 5,7 0,3 10 (1)EDR125-117 125 2200 48,8 83,5 0,86 5,9 0,6 10,5 (1,05)

1. The motors are manufactured in three design versions as per their heat resistance:• Standard — for use in the stratum fluid at maximum temperature of 120 °C;• Heat resistant — for use in the stratum fluid at maximum temperature of 150 °C;• Improved heat resistant version — for abnormal conditions: for use in the stratum fluid at

maximum temperature of 170 °C.2. Motors, which are intended to operate in abnormal conditions, are available in

corrosion resistant design version.3. Synchronous speed of the shaft is 3 000 rpm. The shaft rotation direction when looking

from the head side – right (clockwise).4. The motors are powered by 50 Hz AC mains. The use of the frequency controller allows

the motor operation with frequency of the motor supply voltage of 35 Hz to 70 Hz with a respective correction of the supply voltage value.

5. Motors are started, controlled and protected in emergency operating modes by special devices included in the complete set.

1.41

EDR117

EDR117 Electric Submersible Motor6. Protection against the fluid penetration into the motor cavity, compensation of

oil leakage and thermal oil volume changes during the motor operation and when the motor is stopped are provided by means of GZR-92, PR-92D, PB-92, MNB-5-92 protectors, as well as other 5, 5A centrifugal pumps protectors with the corresponding coupling dimensions.

7. The motors are supplied with the pre-filled MDPN or MDPN-S oil, depending on the temperature design version, or with other oils that are not inferior to these oils as per the characteristics.

Motor Dimensions and Weight

Motor type Length(mm) ±5 %

Weight(kg) ±5 % Motor type Length

(mm) ±5 % Weight

(kg) ±5 %EDR12-117 2130 95 EDR45-117 5170 361EDR16-117 2510 128 EDR50-117 5560 386EDR20-117 2880 160 EDR56-117 5940 418EDR22-117 3260 192 EDR63-117 6700 495EDR24-117 3260 192 EDR70-117 7080 528EDR28-117 3650 245 EDR80-117 7460 561EDR32-117 4030 273 EDR90-117 7840 594EDR36-117 4410 293 EDR100-117 8220 628EDR40-117 4790 321 EDR125-117 8600 661

Motors with TMP DMS submersible unit2EDR12-117 2807,5 118 2EDR45-117 5847,5 3762EDR16-117 3187,5 151 2EDR50-117 6237,5 4092EDR20-117 3557,5 183 2EDR56-117 6617,5 4412EDR22-117 3937,5 215 2EDR63-117 7377,5 5182EDR24-117 3937,5 215 2EDR70-117 7757,5 5512EDR28-117 4327,5 247 2EDR80-117 8137,5 5842EDR32-117 4707,5 279 2EDR90-117 8517,5 6172EDR36-117 5087,5 315 2EDR100-117 8897,5 6502EDR40-117 5467,5 344 2EDR125-117 9277,5 683

Motors with BP-103 DMS submersible unit3EDR12-117 2480 104 3EDR45-117 5520 3623EDR16-117 2860 137 3EDR50-117 5910 3953EDR20-117 3230 169 3EDR56-117 6290 4273EDR22-117 3610 201 3EDR63-117 7050 5043EDR24-117 3610 201 3EDR70-117 7430 5373EDR28-117 4000 233 3EDR80-117 7810 5703EDR32-117 4380 265 3EDR90-117 8190 6033EDR36-117 4760 302 3EDR100-117 8570 6373EDR40-117 5140 330 3EDR125-117 8950 670

1.42

EDR117

Motor type Length(mm) ±5 %

Weight(kg) ±5 % Motor type Length

(mm) ±5 % Weight

(kg) ±5 %Motors with SKAD-2002 DMS submersible unit

4EDR12-117 2430 99 4EDR45-117 5470 3674EDR16-117 2810 132 4EDR50-117 5860 3904EDR20-117 3180 164 4EDR56-117 6240 4224EDR22-117 3560 199 4EDR63-117 7000 4994EDR24-117 3560 196 4EDR70-117 7380 5324EDR28-117 3950 228 4EDR80-117 7760 5654EDR32-117 4330 260 4EDR90-117 8140 5984EDR36-117 4710 297 4EDR100-117 8520 6324EDR40-117 5090 325 4EDR125-117 8900 665

Motors with ELECTON TMS DMS submersible unit5EDR12-117 2784 114 5EDR45-117 5824 3725EDR16-117 3164 147 5EDR50-117 6214 4055EDR20-117 3534 179 5EDR56-117 6594 4375EDR22-117 3914 211 5EDR63-117 7354 5145EDR24-117 3914 211 5EDR70-117 7734 5475EDR28-117 4304 243 5EDR80-117 8768 5805EDR32-117 4724 275 5EDR90-117 8494 6135EDR36-117 5064 312 5EDR100-117 8874 6655EDR40-117 5444 340 5EDR125-117 9254 680

1.43

ESPR

ESPR Electric Submersible PumpPart No. Structure

Motor designation:

XXXX ESPRХ ХХХ-ХХХ-ХХХХ 1 2 3 4 5 6 7 8 91 – 4. Design:• 1 — stage material type:

• 0 — Ni-resist cast iron;• 1 — standard powder material;• 2 — low-alloyed powder material;• 3 — high-alloyed powder material;• 4 — corrosion-resistant steel.

• 2 — stage structure type:• 0 — single-support stage;• 1 — with extended hub;• 2 — multi-support stage.

• 3 — assembly type:• 0 — assembly with floating stages;• 1 — compression;• 2 — package.

• 4 — design type:• 0 — pump delivered without input module;• 1 — pump delivered with input module.

5. Electric Submersible Pump by Rustmash — ESPR;6. Version:

• basic version (no letter);• I — wear resistant version;• K — corrosion resistant version;• IK — wear + corrosion resistant version.

7. Pump dimension group (defines the inner diameter of the casing):• 4 — outer diameter of the pump case pipe 86 mm;• 5 — outer diameter of the pump case pipe 92 mm;• 5A — outer diameter of the pump case pipe 103 mm;• 6 — outer diameter of the pump case pipe 114 mm.

8. Rated capacity (m3/day);9. Rated pressure (m).

1.44

ESPR

1.45

ESPR5

ESPR5 Electric Submersible Pump

Application

ESPR5 Electric Submersible Pump is designed to pump stratum fluid from a well and feed it to the surface via the tubing (NKT). ESPR5 is used as a part of submersible electric pumping units of size 5, in wells with inner diameter of the casing 121.7 mm (when fitted! with motors, size 103) and 123.7 mm (when fitted with motors, size 117).

Electric Submersible Pump is designed to operate in the stratum fluid environment:

• Maximum fluid density — 1 400 kg/m3;• Maximum kinematic viscosity of single-phase fluid, which provides the pump

operation without changing the pressure and efficiency — 1 mm2/s;• Produced water ph — 5 to 8.5;• Maximum concentration of solid particles for pumps:

• ESPR5 — 0.2 g/L;• ESPRI5 and ESPRIK5 — 0.5 to 1 g/L (depending on the pump modification as per

the material type of working stage).• Maximum concentration of aggressive components for pumps:

• ESPR5 and ESPRI5 - H2S — 0.01 g/L;• ESPRIK5 - H2S — 1.25 g/L; СО2 — 1.15 g/L; Cl — 20 g/L; НСО3 — 1 g/L; Са2+ — 2 g/L.

• Maximum microhardness of particles as per the Mohs scale for pumps:• ESPR5 — 5;• ESPRI5 and ESPRIK5 — 7.

• Maximum content of associated gas at the pump input, as per the volume (%):• Without the gas separator 25;• With the gas separator 55.

• Maximum fluid temperature — 150 °С

1.46

ESPR5

Specifications

Main parameters and characteristics of the pumps on water ρ = 1 000 kg/m3 at nн= 2 910 rpm

ESPR type

Delivery rate QPressure*

Н (m)Efficiency

(%)Power* N (kW)

Maximum pump pressure,

Нmax (m)m3/day (bbl/day)

5-25 25 157,25 515 354

30505-30 30 188,70 560 43

29505-35 35 220,15 550 46 5,35-45 45 283,05 540 47 5,85-50 50 314,50 560 50 6,25-60 60 377,40 550 52 7,35-80 80 503,20 643 56 10,5 2150

5-125 125 786,25 575 55 14,832005-160 160 1006,40 595 58 18,9

5-200 200 1258,00 615 56 26,2* pressure and power are indicated for 100 stages of the pump

Outline Drawing

1.47

ESPR5


Dimensions, Weight and Components of ESPR5-25 Pump

Pump type Number of sections

Length of sections

(m)

Number of stages

Length (mm) (Figure 1) Weight

(kg)L1 L2

ESPR5-25-600

1

3 117 3241 3543 130ESPR5-25-800 4 157 4241 4543 165ESPR5-25-1000 5 198 5241 5543 200

ESPR5-25-12006 238 6241 6543 240

2

3+3 234 6438 6740 245ESPR5-25-1400 3+4 274 7438 7740 280ESPR5-25-1600 4+4 314 8438 8740 315ESPR5-25-1850 4+5 355 9438 9740 355ESPR5-25-2000 5+5 396 10438 10740 385

ESPR5-25-22505+6 436 11438 11740 420

3 3+4+4 431 11635 11937 430

ESPR5-25-24502 6+6 476 12438 12740 460

3

4+4+4 471 12635 12937 470ESPR5-25-2650 4+4+5 512 13635 13937 500ESPR5-25-2850 4+5+5 553 14635 14937 535ESPR5-25-3050 5+5+5 594 15635 15937 570



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-30-600

1

3 104 3241 3543 130ESPR5-30-800 4 140 4241 4543 165ESPR5-30-1000 5 176 5241 5543 200

ESPR5-30-11506 212 6241 6543 240

2


ESPR5-30-22505+6 388 11438 11740 420

3+4+4 384 11635 11937 430

1.48

ESPR5


Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-30-23502 6+6 424 12438 12740 460

3

4+4+4 420 12635 12937 470ESPR5-30-2500 4+4+5 456 13635 13937 500ESPR5-30-2750 4+5+5 492 14635 14937 535ESPR5-30-2950 5+5+5 528 15635 15937 570ESPR5-30-3800 6+6 636 18657 18960 690



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-35-500

1

3 86 3241 3543 130ESPR5-35-650 4 116 4241 4543 165ESPR5-35-800 5 146 5241 5543 200

ESPR5-35-10006 176 6241 6543 240

2


ESPR5-35-18005+6 322 11438 11740 420

3 3+4+4 318 11635 11937 430ESPR5-35-1900 2 6+6 352 12438 12740 460ESPR5-35-2000

3

4+4+4 348 12635 12937 470ESPR5-35-2200 4+4+5 378 13635 13937 500ESPR5-35-2350 4+5+5 408 14635 14937 535ESPR5-35-2500 5+5+5 438 15635 15937 570

ESPR5-35-26504+6+6 468 16635 16937 605

4 4+4+4+4 464 16832 17134 615

ESPR5-35-28003 5+6+6 498 17635 17937 6404 3+4+5+5 494 17832 18134 650

ESPR5-35-30003 6+6+6 528 18635 18937 685

44+4+5+5 524 18832 19134 695

ESPR5-35-2500 4+5+5+5 554 19832 20134 725

1.49

ESPR5



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-45-550

1

3 102 3241 3543 130ESPR5-45-750 4 135 4241 4543 165ESPR5-45-950 5 170 5241 5543 200

ESPR5-45-11006 205 6241 6543 240

2


ESPR5-45-20505+6 375 11438 11740 420

3 3+4+4 374 11635 11937 430

ESPR5-45-22002 6+6 410 12438 12740 460

3

4+4+4 405 12635 12937 470ESPR5-45-2400 4+4+5 440 13635 13937 500ESPR5-45-2650 4+5+5 475 14635 14937 535ESPR5-45-2800 5+5+5 510 15635 15937 570

ESPR5-45-29504+6+6 545 16635 16937 605

4+4+4+4 540 16832 17134 615


1.50

ESPR5



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-50-500

1

3 86 3241 3543 130ESPR5-50-650 4 116 4241 4543 165ESPR5-50-800 5 146 5241 5543 200

ESPR5-50-10006 176 6241 6543 240

2


ESPR5-50-18005+6 322 11438 11740 420

3 3+4+4 318 11635 11937 430ESPR5-50-1900 2 6+6 352 12438 12740 460ESPR5-50-2000

3

4+4+4 348 12635 12937 470ESPR5-50-2150 4+4+5 378 13635 13937 500ESPR5-50-2350 4+5+5 408 14635 14937 535ESPR5-50-2500 5+5+5 438 15635 15937 570

ESPR5-50-26504+6+6 468 16635 16937 605

4 4+4+4+4 464 16832 17134 615

ESPR5-50-28003 5+6+6 498 17635 17937 6404 3+4+5+5 494 17832 18134 650

ESPR5-50-30003 6+6+6 528 18635 18937 685

44+4+5+5 524 18832 19134 695

ESPR5-50-3200 4+5+5+5 554 19832 20134 725

1.51

ESPR5




Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-60-500

1

3 94 3241 3543 130ESPR5-60-700 4 126 4241 4543 165ESPR5-60-850 5 159 5241 5543 200

ESPR5-60-10506 191 6241 6543 240

2


ESPR5-60-18505+6 350 11438 11740 420

3 3+4+4 346 11635 11937 430

ESPR5-60-20002 6+6 382 12438 12740 460

3

4+4+4 378 12635 12937 470ESPR5-60-2250 4+4+5 411 13635 13937 500ESPR5-60-2450 4+5+5 444 14635 14937 535ESPR5-60-2550 5+5+5 477 15635 15937 570

ESPR5-60-28004+6+6 508 16635 16937 605

4 4+4+4+4 504 16832 17134 615

ESPR5-60-29503 5+6+6 541 17635 17937 640

3+4+5+5 538 17832 18134 650



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-80-600

1

3 96 3241 3543 130ESPR5-80-850 4 130 4241 4543 165ESPR5-80-1050 5 163 5241 5543 200

ESPR5-80-12506 196 6241 6543 240

2

3+3 192 6438 6740 245ESPR5-80-1450 3+4 226 7438 7740 280ESPR5-80-1650 4+4 260 8438 8740 315ESPR5-80-1800 4+5 293 9438 9740 355ESPR5-80-2000 5+5 326 10438 10740 385ESPR5-80-2150 5+6 359 11438 11740 420ESPR5-80-2300 3 3+4+4 356 11635 11937 430

1.52

ESPR5


Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-80-25002 6+6 392 12438 12740 460

3

4+4+4 390 12635 12937 470ESPR5-80-2700 4+4+5 423 13635 13937 500ESPR5-80-2800 4+5+5 456 14635 14937 535ESPR5-80-2000 5+5+5 477 15635 15937 570



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-160-500

1

3 86 3241 3543 130ESPR5-160-650 4 116 4241 4543 165ESPR5-160-850 5 146 5241 5543 200

ESPR5-160-10006 176 6241 6543 240

2


ESPR5-160-18005+6 322 11438 11740 420

3 3+4+4 318 11635 11937 430ESPR5-160-1900 2 6+6 352 12438 12740 460ESPR5-160-2000

3

4+4+4 348 12635 12937 470ESPR5-160-2150 4+4+5 378 13635 13937 500ESPR5-160-2350 4+5+5 408 14635 14937 535ESPR5-160-2500 5+5+5 438 15635 15937 570

ESPR5-160-26504+6+6 468 16635 16937 605

4 4+4+4+4 464 16832 17134 615

ESPR5-160-28003 5+6+6 498 17635 17937 6404 3+4+5+5 494 17832 18134 650

ESPR5-160-30003 6+6+6 528 18635 18937 685

44+4+5+5 524 18832 19134 695

ESPR5-160-3200 4+5+5+5 554 19832 20134 725

1.53

ESPR5



Length of sections

(m)

Number of stages


(kg)L1 L2

ESPR5-200-500

1

3 86 3241 3543 130ESPR5-200-650 4 116 4241 4543 165ESPR5-200-800 5 146 5241 5543 200

ESPR5-200-10006 176 6241 6543 240

2


ESPR5-200-18005+6 322 11438 11740 420

3 3+4+4 318 11635 11937 430ESPR5-200-1900 2 6+6 352 12438 12740 460ESPR5-200-2000

3

4+4+4 348 12635 12937 470ESPR5-200-2150 4+4+5 378 13635 13937 500ESPR5-200-2350 4+5+5 408 14635 14937 535ESPR5-200-2500 5+5+5 438 15635 15937 570

ESPR5-200-26504+6+6 468 16635 16937 605

4 4+4+4+4 464 16832 17134 615

ESPR5-200-28003 5+6+6 498 17635 17937 6404 3+4+5+5 494 17832 18134 650

ESPR5-200-30003 6+6+6 528 18635 18937 685

44+4+5+5 524 18832 19134 695

ESPR5-200-3200 4+5+5+5 554 19832 20134 725


1.54

ESPR5

1.55

ESPR5


1.56

ESPR5

1.57

С

The Triol Corporation is a leading developer and manufacturer of equipment for oil production. We pay special attention to proper aftersales service. To provide the service support to our Partners and Customers, we have organized nine service centers in Russia and CIS countries.

The aftersales service includes the following:• Warranty / post-warranty repair of equipment and replacement of spares;• Diagnostics and fault detection;• Fast support by our specialist on phone and on-line;• Visit of our specialist to the Customer;• Preventive maintenance;• Customer’s personnel training, etc.

We provide continuous technical support services via the Triol Corporation website www.triolcorp.com. An extensive network of service centers and the availability of spare parts in warehouses allow us to respond to requests promptly. Due to this, our Partners and Customers can feel confident about the future.

Customer service

1.58

DOC

The set of documentation includes:• Datasheet. Includes basic information, product specifications, operation life, service

and shelf life, manufacturer’s guarantees; delivery set; certificates on packing and acceptance; service records; notes on operation and storage; data on disposal and reclamation; special notes.

• Operating Manual. Includes the main parameters and characteristics of the product, its design; service conditions, components, reliability, marking and packing; installation of the product, preparation for operation and operating procedure; possible faults and remedial actions; maintenance, safety precautions, transportation, storage and disposal.

• Installation Instructions. Contains requirements for installation, commissioning, adjustment, testing and regulation of the equipment during the installation process. Allows correct installation of the product.

For downloading up-to-date manuals and service software, visit Triol Corporation website www.triolcorp.com, Technical Documents and Software.

Documentation