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Overview11/15 - 1.0

Stud WeldingSystems

2

Overview Stud Welding Systems Issue 11/2015 - 1.0

The information contained herein may not be copied, reproduced, adapted, mer-ged, translated or used without the prior written consent of the copyright owner.

Adaptations, errors and technical modifications reserved without prior notice.

© HBS Bolzenschweiss-Systeme GmbH & Co. KG

3©HBS Bolzenschweiss-Systeme GmbH & Co. KGAll rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer

Table of Contents

Table of Contents

Conditions

1 Systems for manual applications

CDi Series ............................................................................................................................ 6Stud welding systems for CD stud welding

ACCU-TWIN ......................................................................................................................... 9Stud welding systems for CD stud welding for fastening of heat allocation meters

ARC/Inverter Series ............................................................................................................ 10Stud welding systems for ARC stud welding

ISO Series .......................................................................................................................... 18Stud welding systems for fastening of insulation mats

MARC Series ...................................................................................................................... 23Nut welding systems for welding with magnetic rotating arc

2 Systems for semi-automatic machines

Automatic stud welding gun ................................................................................................ 26Stud welding systems for semi-manual stud welding

PC-S ................................................................................................................................... 30Stationary stud welding system for manual or automatic stud feeding

3 Systems for fully automatic machines

CPW Series ........................................................................................................................ 31CNC Stud welding machines (1 stud welding head)

MPW Series ........................................................................................................................ 32CNC Stud welding machines (1 to 4 stud welding heads)

4 Systems for automation engineering

Components for stud welding machines ............................................................................. 33

©HBS Bolzenschweiss-Systeme GmbH & Co. KGAll rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer

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Table of Contents

5 Automatic componentsIntegratable components for automation and automation engineering

Stud welding units .............................................................................................................. 34

Automatic stud welding heads ............................................................................................ 37

Fully automatic stud feeder VBZ-3 ..................................................................................... 38

Pneumatic single feed unit - PBZ ....................................................................................... 40

Pneumatic stud feeding switch - PBW ................................................................................ 42

Pneumatic ground and workpiece clamps .......................................................................... 44

Zero-point positions ............................................................................................................ 46

Liquid spray devices ........................................................................................................... 47

6 Appendix

Form FB FE-07-3 Overview Automatic Welding Gun ......................................................... 48

Form FB FE-08-1 Overview Systems for Automation Engineering .................................... 49

Form FB FE-09-1 Overview MPW ...................................................................................... 50

Form FB FE-10-1 Overview CPW ...................................................................................... 51

Form FB FE-10-2 Overview PC-S ...................................................................................... 52

Form FB FE-07 General Specification ................................................................................ 53

Form FB FE-08 Specification Systems for Automation Engineering .................................. 54

Form FB FE-09 Machine Specification MPW ..................................................................... 57

Form FB FE-10 Machine Specification CPW and PC-S ..................................................... 60

Modifications and mistakes: reserved

By sending us an order you accept our general business terms and conditions valid at the date of the order. To view our General Terms and Conditions please visit our website at www.hbs-info.com [Terms and conditions] where you can also download a copy. If you require a paper copy please contact us.

5

Conditions

©HBS Bolzenschweiss-Systeme GmbH & Co. KGAll rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer

Conditions

Overview Stud Welding Systems

6 ©HBS Bolzenschweiss-Systeme GmbH & Co. KGAll rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer

*) Delivery time upon request

Systems for manual applications1CDi Series

Stud welding systems for CD stud weldingCDi stud welding units are for 230 V(115 V)-power supply - please ask for different primary power if needed.

Article Equipment Connection type Order No.

welding gun

ground cable

Weight (net)

Stud welding units with Inverter-Capacitor Charging Technology:

Pegasar 500 accu 100 V-240 V/5 A-2 A SK 50 SK 50 92-10-0500Battery-powered stud welding unit, operation via battery or mains connection possible for CD welding elements: mild steel and stainless steel M3 to M6, dia. 2 to 6 mm aluminium M3 to M4, dia. 2 to 4 mm Delivery without battery

10.700 kg

CDi 1502 230 V (115 V)/10 AT SK 50 SK 50 92-10-1502Bfor CD welding elements: M3 to M8, dia. 2 to 8 mm 14.000 kg

CDi 2302 230 V (115 V)/10 AT SK 50 SK 50 92-10-2302Bfor CD welding elements: M3 to M8 (M10 limited), dia. 2 to 8 mm (dia. 10 mm limited) 17.000 kg

CDi 3102 230 V (115 V)/10 AT SK 50 SK 50 92-10-3102Bfor CD welding elements: M3 to M10, dia. 3 to 10 mm 18.500 kg

Stud welding guns:

C 06-3 3,0 m, 25 mm² SK 50 92-20-275for Pegasar 500 accu for CD welding elements: mild steel and stainless steel M3 to M6, dia. 2 to 6 mm aluminium M3 to M4, dia. 2 to 4 mm l = 6 up to 40 mm l > 40 mm with special accessories

2.900 kg

C 08 (contact welding) 6.5 m, 25 mm² SK 50 92-20-256for CD welding elements: mild steel and stainless steel M3 to M8, dia. 2 to 8 mm up to l = 40 mm > M8 and l >40 mm with special accessories

2.900 kg

CA 08 (gap welding) 3.0 m, 25 mm² SK 50 92-20-255for CD welding elements: mild steel and stainless steel, aluminium, brass M3 to M8, dia. 2 to 8 mm up to l = 40 mm > M8 and l >40 mm with special accessories

2.000 kg




Systems for manual applications 1CDi Series

Stud welding systems for CD stud welding


welding gun

ground cable

Weight (net)

Ground cables:

for Pegasar 500 accu 2.5 m, 25 mm² 1 vice grip 10“

SK 50 92-40-154 1.485 kg

for CDi Series 2.5 m, 25 mm² 2 vice grips 10“

SK 50 92-40-095 2.800 kg

Accessories:

Accessories CD M3 to M6 92-40-050(Chucks each 1 x M3, M4, M5, M6 and 1 socket wrench AF 17) for welding elements: type PT M3 to M6 and type UT dia. 3 to 6 mm

0.191 kg

Accessories CD M3 to M8 92-40-018(Chucks each 1 x M3, M4, M5, M6, M8 and 1 socket wrench AF 17 ) for welding elements: type PT M3 to M8 and type UT dia. 3 to 8 mm

0.206 kg

Battery type Accu 150 2) 88-23-484Lithium-Ion battery (rechargeable) for Pegasar 500 accu for battery mode (for up to 400 welds M6)

1.300 kg

Charging unit ACCU CHARGER 150 88-23-661for Lithium-Ion battery type Accu 150 for external charging of the battery

1.100 kg

2) Please observe the legal requirements for storage and shipment of lithium ion batteries!




Systems for manual applications1CDi Series

Stud welding systems for CD stud welding

Set consisting of Order No. Weight 1)

Pegasar 500 accu Battery type Accu 150 C06-3 (contact welding) Ground cable

92-10-0500 88-23-484 92-20-275 92-40-154

P500accu 16.400 kg

CDi 1502 C 08 (contact welding) Ground cable

92-10-1502B 92-20-256 92-40-095

CDi1502C 21.600 kg

CDi 1502 CA 08 (gap welding) Ground cable

92-10-1502B 92-20-255 92-40-095

CDi1502CA 20.700 kg


92-10-2302B 92-20-256 92-40-095

CDi2302C 24.700 kg


92-10-2302B 92-20-255 92-40-095

CDi2302CA 23.800 kg


92-10-3102B 92-20-256 92-40-095

CDi3102C 26.200 kg


92-10-3102B 92-20-255 92-40-095

CDi3102CA 25.300 kg

Please order accessories or chucks additionally.

1) Weight incl. packaging




Systems for manual applications 1ACCU-TWIN

Stud welding systems for CD stud welding for fastening of heat allocation meters

Article Usable cable length Order No. Weight 1)

Stud welding systems:

ACCU-TWIN (1.1 m welding gun cable) 92-10-2280A 8.500 kgBattery powered twin stud welding gun

for welding elements M3 to length l = 40 mm

ACCU-TWIN (2.1 m welding gun cable) 92-10-2285B 8.500 kg

***)Battery powered twin stud welding gun for welding elements M3 to length l = 40 mm


***) Minimum order quantity: 10 pieces per order




Systems for manual applications1ARC/Inverter Series

Stud welding systems for ARC stud weldingARC and IT stud welding units are for 400 V-power supply - please ask for different primary power if needed.


welding gun

ground cable

Weight (net)

Stud welding systems with Inverter technology:Outstanding welding quality with very high arc stability even when working under large mains voltage fluctuations (-10 % +10 %) Welding time and welding current steplessly adjustable

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1202(Shielding gas) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg

IT 2002 400 V/63 AT SK 50/ SKK 95/ SK 70

SK 50/ SKK 95/ SK 70

93-60-2201for welding elements: dia. 2 to 22 mm, M3 to M24 95.000 kg

IT 2002 400 V/63 AT SK 50/ SKK 95/ SK 70

SK 50/ SKK 95/ SK 70

93-60-2202(Shielding gas) for welding elements: dia. 2 to 22 mm, M3 to M24

95.000 kg

IT 3002 400 V/63 AT SKS 120 SKS 120 93-60-3211for welding elements: dia. 2 to 25 mm, M3 to M24 170.000 kg

IT 3002 400 V/63 AT SKS 120 SKS 120 93-60-3221for welding elements: dia. 2 to 25 mm, M3 to M24 two gun connections

183.000 kg

IT 130 400 V/63 AT SK 50/ SKK 95/ SK 70

SK 50/ SKK 95/ SK 70

93-60-12133 *)(Shielding gas/Process control/1 gun connection) for welding elements: dia. 2 to 25 mm, M3 to M24

168.000 kg




Systems for manual applications 1ARC /Inverter Series

Stud welding systems for ARC stud welding

Article Equippment Connection type Order No.

welding gun

ground cable

Weight (net)

Stud welding units with Transformer technology:Entry-level model with simple operation Welding time steplessly adjustable

ARC 500 400 V/35 AT SK 50 SK 50 93-10-0401Afor welding elements: dia. 2 to 8 mm, M3 to M10 (type RD) 33.500 kg

ARC 800 400 V/35 AT SK 50 SK 50 93-10-0702A(Shielding gas) for welding elements: dia. 2 to 10 mm, M3 to M12 (type RD)

40.000 kg

ARC 1550 400 V/63 AT SK 50 SK 50 93-10-1552A(Shielding gas) for welding elements: dia. 2 to 19 mm, M3 to M20 (type RD)

133.000 kg







welding gun

ground cable

Weight (net)

Stud welding guns:

CA 08 (ARC welding) 3.0 m, 25 mm² SK 50 92-20-255for ARC 500 / ARC 800 for ARC welding elements: mild steel and stainless steel M3 to M8, dia. 2 to 8 mm up to l = 40 mm > M8 and l >40 mm with special accessories

2.000 kg

A 12 (ARC welding) 4.8 m, 35 mm² SK 50 93-20-270with automatic compensation of length tolerances of welding elements for ARC welding elements: mild steel and stainless steel M3 to M12, dia. 2 to 12 mm up to l = 150 mm (depending on tripod)

3.200 kg

A 16 (ARC welding) 4.8 m, 50 mm² SK 50 93-20-280with automatic compensation of length tolerances of welding elements and adjustable damping for ARC welding elements: mild steel and stainless steel dia. 3 to 16 mm up to l = 300 mm (depending on tripod)

4.600 kg

A 22 (ARC welding) 4.8 m, 95 mm² SKK 95 93-20-290with automatic compensation of length tolerances of welding elements and adjustable damping for ARC welding elements: mild steel and stainless steel dia. 14 to 22 mm up to l = 300 mm (depending on tripod)

7.500 kg

A 25 (ARC welding) 1.1 m, 120 mm² SKS 120 93-20-295with automatic compensation of length tolerances of welding elements and adjustable damping for ARC welding elements: mild steel and stainless steel dia. 14 to 25 mm up to l = 300 mm (depending on tripod)

4.250 kg




Systems for manual applications 1ARC/Inverter Series


Article Equipment Order No.

Weight (net)

Tripods (Shielding gas):

PSS-2 for A 12 D = 35, Tripod leg 8 x 220 93-40-021 0.750 kgfor ARC welding elements: dia. 6 to 12 mm up to l = 150 mm

PSS-3 for A 16 D = 35, Tripod leg 10 x 240 93-40-017 0.960 kgfor ARC welding elements: dia. 6 to 12 mm up to l = 220 mm

Tripods (Ceramic):

PSC-1 for A 12 d = 22, Tripod leg 8 x 220 93-40-022 0.217 kgfor ARC welding elements: dia. 6 to 12 mm up to l =150 mm

PSC-2 for A 16 d = 22, Tripod leg 10 x 240 93-40-028 0.397 kgfor ARC welding elements: dia. 6 to 12 mm up to l =170 mm

PSC-2 for A 16, A 22, A 25

d = 28, Tripod leg 10 x 240 93-40-040 0.388 kg

for ARC welding elements: dia. 16 to 20 mm (type DD) up to l =150 mm

PSC-2 for A 16, A 22, A 25

d = 29, Tripod leg 10 x 240 mm 93-40-041 0.380 kg

for ARC shear connectors dia. 5/8“, 3/4“, 7/8“ (dia. 16 mm, 19 mm, 22 mm) up to l =150 mm

PSC-2 for A 16, A 22, A 25

d = 29, Tripod leg 10 x 390 mm 93-40-074 0.551 kg

for ARC shear connectors dia. 5/8“, 3/4“, 7/8“ (dia. 16 mm, 19 mm, 22 mm) from l =150 mm up to l = 300 mm

PSC-2 for A 25 d = 34, Tripod leg 10 x 390 mm 93-40-073 0.552 kgfor ARC shear connectors dia. 1“ (dia. 25 mm) from l =150 mm up to l = 290 mm

PSC-2 for A 25 d = 34, Tripod leg 10 x 600 mm 93-40-102 0.802 kgfor ARC shear connectors dia. 1“ (dia. 25 mm) up to l = 500 mm






Article Equipment Connection type Order No.welding

gunground cable

Weight (net)

Ground cable:

for ARC 500/ARC 800 5 m, 25 mm² 2 vice grips 10“

SK 50 93-40-020 3.841 kg

for ARC 1550 5 m, 50 mm² 1 vice grip 10“

SK 50 93-40-013 3.449 kg(2 pieces necessary)

for IT 1002 5 m, 25 mm² 2 vice grips 10“

SK 50 93-40-020 3.841 kg

for IT 2002/IT 130 5 m, 95 mm² 1 vice grip 10“

SKK 95 93-40-072 4.300 kg(2 pieces necessary)

for IT 2002 5 m, 70 mm² 1 vice grip 10“


for IT 3002 5 m, 120 mm² 1 vice grip 10“

SKS 120 93-40-080 7.000 kg(2 pieces necessary)

Accessories:

Adaptor for IT 3002 (120 mm²/95 mm²) SKS 120 to SKK 95/

SK 70/SK 50

93-40-120 0.850 kg

*)when connecting the welding gun A 12, A 16, A 22 or AI 06

Adaptor for IT 90, IT 130 or IT 2002

(120 mm²/ 50 - 95 mm²)

SK 50/SK 70/ SKK 95

to SKS 120

88-16-760 0.170 kg

*)

when connecting the welding gun A 25

Extension cable for A 25

5 m SKS 120 93-40-078 7.200 kg






Article Equipment Order No. Weight (net)

Accessories (Shielding gas):

Accessories for A 12 D = 35 93-40-114(Chucks each 1 x M6, M8, M10, M12, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17) for ARC welding elements M6 to M12

0.500 kg

Accessories for A 16 D = 35 93-40-084(Chuck 1 x M12, insertion depth 13 mm, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17) for ARC welding elements M12

0.384 kg

Accessories (Ceramic):

Accessories for A 12 d = 22 93-41-012(Chucks each 1 x M6, M8; M10, M12, chucks ceramic ferrule each 1 x for RD5/6/DD5/6, RD8, DD8/10/RD10, RD12, RD16/DD12, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17) for ARC welding elements M6 to M12

0.343 kg

Accessories for A 16 d = 22 93-40-082(Chuck 1 x M12, chucks ceramic ferrule each 1 x RD12 and DD12/RD16, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17) for ARC welding elements M12

0.337 kg

Accessories for A 16 d = 28 93-40-081(Chuck 1 x M16, chuck ceramic ferrule 1 x RD20/DD16/DD20, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17, 1 x double open-ended wrench 19/22) for ARC welding elements M12

0.490 kg

Accessories for A 16 d = 22 93-40-083(Chuck 1 x 1/2“, chuck ceramic ferrule 1 x 1/2“, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17, 1 x double open-ended wrench 19/22) for ARC welding elements (shear connectors) 1/2“ (dia. 13 mm)

0.510 kg






Article Equipment Order No. Weight (net)

Accessories (Ceramic):

Accessories for A 22, A 25

d = 29 93-40-010

(Chuck 1 x 5/8-3/4“, chuck ceramic ferrule 1 x 5/8-3/4“, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17, 1 x double open-ended wrench 19/22) for ARC welding elements (shear connectors) 5/8“ and 3/4“ (dia. 16 mm and 19 mm)

0.491 kg

Accessories for A 22, A 25

d = 29 93-40-011

(Chuck 1 x 7/8“, chuck ceramic ferrule 1 x 7/8“, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17, 1 x double open-ended wrench 19/22) for ARC welding elements (shear connectors) 7/8“ (dia. 22 mm)

0.492 kg

Accessories for A 25 d = 34 93-40-085(Chuck 1 x 1“, chuck ceramic ferrule 1 x 1“, allen keys each 1 x 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, 1 x double open-ended wrench 14/17, 1 x double open-ended wrench 19/22) for ARC welding elements (shear connectors) 1“ (dia. 25 mm)

0.735 kg

Mounting tool set for A 16, A 22 and A 25 93-40-116(Allen keys each 1 x 1,5 mm, 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 8 mm, pin 2 mm, double open-ended wrench each 1 x 14/17 und 19/22)

0.326 kg







ARC 800 A 12 Tripod PSS-2 (Shielding gas) Ground cable

93-10-0702A 93-20-270 93-40-021 93-40-020

ARC800AG 50.800 kg

IT 1002 A 12 Tripod PSS-2 (Shielding gas) Ground cable

93-60-1202 93-20-270 93-40-021 93-40-020

IT1002A12G 42.200 kg

ARC 500 CA 08 Ground cable

93-10-0401A 92-20-255 93-40-020

ARC500CA 42.300 kg

ARC 800 A 12 Tripod PSC-1 (Ceramic) Ground cable

93-10-0702A 93-20-270 93-40-022 93-40-020

ARC800AK 50.300 kg

ARC 1550 A 16 Tripod PSC-2 (Ceramic) Ground cable (2 pcs.)

93-10-1552A 93-20-280 93-40-028 93-40-013

ARC155A16K 201.400 kg

IT 1002 A 12 Tripod PSC-1 (Ceramic) Ground cable

93-60-1202 93-20-270 93-40-022 93-40-020

IT1002A12K 41.700 kg

IT 2002 A 22 (Ceramic) Ground cable 70 mm² (2 pcs.)

93-60-2201 93-20-290 93-40-019

IT2002A22K * 166.900 kg

IT 3002 A 25 (Ceramic) Ground cable 120 mm² (2 pcs.) Extension cable 5 m

93-60-3211 93-20-295 93-40-080 93-40-078

IT3002A25K * 264.500 kg

Please order accessories or chucks additionally. * Please order the tripod additionally.





Systems for manual applications1ISO Series

Stud welding systems for fastening of insulation mats


gunground cable

Weight (net)

Stud welding units:

CDi 1502 230 V/115 V SK 50 SK 50 92-10-1502Bfor ISO welding elements M3 to M8, dia. 2 to 8 mm 14.000 kg

SC 2401 230 V/115 V SK 50 SK 50 91-10-2401A *)for ISO welding elements M3 to M5, dia. 2 to 5 mm 26.000 kg

ARC 500 400 V SK 50 SK 50 93-10-0401Afor ISO welding elements dia. 2 to 8 mm, M3 to M10 (type RD) 33.500 kg

IT 1002 400 V SK 50 SK 50 93-60-1202(Shielding gas) for ISO welding elements dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg




Systems for manual applications 1ISO Series



gunground cable

Weight (net)

Stud welding guns:

CI 03 9.3 m, 6 mm² SK 50 92-20-254for CDi 1502 for ISO welding elements: mild steel and stainless steel for cupped head pins dia. 2/2.7 mm from l = 9.5 mm to l = 152.4 mm (no additional tripod necessary)

1.900 kg

AI 06 9.3 m, 35 mm² SK 50 93-20-250for SC 2401, ARC 500 oder IT 1002 for ISO welding elements: mild steel and stainless steel M3 to M6, dia. 2 to 6 mm up to l = 400 mm (depending on tripod)

5.500 kg

C 08 6.5 m, 25 mm² SK 50 92-20-256for CDi 1502 for ISO welding elements: mild steel and stainless steel M3 to M8, dia. 2 to 8 mm up to l = 40 mm > M8 and l >40 mm with special accessories

2.900 kg

A 12 4.8 m, 35 mm² SK 50 93-20-270for ARC 500 or IT 1002 with automatic compensation of length tolerances of welding elements for ISO welding elements: mild steel and stainless steel ARC 500: M3 to M10 (type RD) , dia. 2 to 8 mm IT 1002: M3 to M12 , dia. 2 to 14 mm up to l = 150 mm (depending on tripod)

3.200 kg

A 16 4.8 m, 50 mm² SK 50 93-20-280for ARC 500 or IT 1002 with automatic compensation of length tolerances of welding elements and adjustable damping for ISO welding elements: mild steel and stainless steel ARC 500: M3 to M10 (type RD) , dia. 2 to 8 mm IT 1002: M3 to M16 (type RD), dia. 2 to 14 mm up to l = 240 mm (depending on tripod)

4.600 kg







gunground cable

Weight (net)

Tripods:

PSI for AI 06 D = 22, Tripod leg 8 x 220 93-40-044 0.228 kg(ISO tripod with supporting tube, aluminium)

for ARC insulation pins, ARC Fiberfix pins, ARC threaded studs and ARC pins from l = 6 mm up to l = 80 mm

PSI-3 for AI 06 D = 35, Tripod leg 8 x 220 93-40-066 0.290 kg(ISO tripod with supporting tube, aluminium with Teflon insert)


PSI-3 for AI 06 D = 35, Tripod leg 8 x 400 93-40-065 0.420 kg(ISO tripod with supporting tube, aluminium with Teflon insert)


PSI-2 for C 08 3-point rest, Tripod leg 8 x 220

92-40-043 0.525 kg

(ISO tripod) for insulation pins from l = 85 mm up to l = 300 mm

PSI-3 for A 12 D = 29, Tripod leg 8 x 400 93-40-026 0.377 kg(ISO tripod with supporting tube, plastic - hard tissue)


PSI-4 for A 16 D = 29, Tripod leg 10 x 390 93-40-029 0.592 kg(ISO tripod with supporting tube, plastic - hard tissue)

for insulation pins dia. 3 to 6 mm from l = 30 mm up to l = 330 mm




Systems for manual applications 1ISO Series



gunground cable

Weight (net)

Ground cables:

for CDi 1502 6.7 m, 16 mm² 1 vice grip 10“

SK 50 92-40-091 1.974 kg

for SC 2401 10 m, 16 mm² 2 vice grips 10“

SK 50 92-40-078 5.000 kg

for ARC 500 5 m, 25 mm² 2 vice grips 10“

SK 50 93-40-020 3.841 kg


SK 50 93-40-020 3.841 kg

Accessories:

Accessories for CI 03 92-40-063A(1 x chuck for cupped head pins and 1 x double open-ended wrench 14/17) for cupped head pins with head dia. 30 mm and 38 mm

0.187 kg







CDi 1502 CI 03 Ground cable Accessories

92-10-1502B 92-20-254 92-40-091 92-40-063A

CDi1502CI 20.000 kg

SC 2401 AI 06 Tripod PSI-3 (ISO) Ground cable

91-10-2401A 93-20-250 93-40-066 92-40-078

SC241AI * 41.000 kg

*)

ARC 500 AI 06 Tripod PSI-3 (ISO) Ground cable

93-10-0401A 93-20-250 93-40-066 93-40-020

ARC500AI * 46.100 kg

* Please order accessories or chucks additionally.





Systems for manual applications 1MARC Series

Nut welding systems for welding with magnetic rotating arcMARC nut welding units are for 400 V- power supply - please ask for different primary power if needed.


gunground cable

Weight (net)

MARC 1 A

Nut welding units:

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1202(Shielding gas) for MARC welding nuts type HexNut M6 to M12

31.000 kg

Nut welding guns:

AM 12 A SK 50 93-20-242 *)without cooling for MARC welding nuts type HexNut M6 to M12 (Material A2-50)

4.960 kg

Ground cables:


SK 50 93-40-020 3.841 kg




Systems for manual applications1MARC Series

Nut welding systems for welding with magnetic rotating arc


gunground cable

Weight (net)

MARC 1 W

Nut welding units:

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1202(Shielding gas) for MARC welding nuts type HexNut M6 to M12

31.000 kg

Nut welding guns:

AM 12 W SK 50 93-20-243 *)liquid cooled for MARC welding nuts type HexNut M6 to M12 (Material A2-50)

4.450 kg

Ground cables:


SK 50 93-40-020 3.841 kg

Cooling unit:

CU 230 V/10 AT SK 50 88-15-477A *)for MARC 1 W system 28.500 kg




Systems for manual applications 1MARC Series

Nut welding systems for welding with magnetic rotating arc

Article Order No. Weight (net)

Equipment:

M6: Equipment complete, consisting of:

93-40-0030068 0.115 kg

*)

Sleeve fixture complete 88-22-532 *)

Distance washer 88-18-966 *)

Magnetic field guidance 88-17-266A *)


93-40-003008 0.120 kg

*)





93-40-003010 0.120 kg

*)





93-40-003012 0.130 kg

*)







Systems for semi-automatic machines2Automatic stud welding gun

Stud welding systems for semi-manual stud welding


gunground cable

Weight (net)

PAH-1 (gap welding) 3 m, 25 mm² SK 50 94-20-025 2.920 kg(equipped for one stud dimension according to customer request)

for welding elements: from mild steel and stainless steel, aluminium, brass M3 to M8, dia. 3 to 8 mm from l = 8 mm up to l = 30 mm stud feeding manually or automatically possible

Accessories:

associated components, stud welding head, stud welding unit, automatic stud feeding and accessories

see Overview PAH-1

Overview automatic stud welding gun PAH-1:Stud Stud Ground Stud Options

welding gun welding units cables feeding selectable

CDi 1502 Assortment Box92-10-1504B Automatic manual 3 mm - 8 mmCDMi 2402 25 mm² x 2.5 m VBZ M3 84-40-013A

92-10-22412B 92-40-095 1 pc. 94-63-103B Assortment BoxPAH-1 CDMi 3202 VBZ M4 automatic 3 mm - 8 mm

94-20-025 92-10-23212B 94-63-104B 84-43-013AVBZ M5 Centering

94-63-105B deviceVBZ M6 Diameter 20 mm

ARC 800 94-63-106B 94-40-02193-10-0704A VBZ dia. 7.1 Diameter 26 mm

IT 1002 25 mm² x 5 m 94-63-171B 94-40-02693-60-1204 93-40-020 1 pc. VBZ M8 Diameter 30 mm

IT 1002 AT/QS 94-63-108B 94-40-03093-60-1206 VBZ S5 Gas shroud

94-63-153B PAH-1*ARC 1550 50 mm² x 5 m VBZ S6 94-40-022

93-10-1554A 93-40-013 2 pcs. 94-63-163B * option fordrawn arc

Overview Automatic Welding Gun

FB FE-07-3_E Overview Automatic Welding Gun_09.15

see page 38 see accessories catalogue




Systems for semi-automatic machines 2Automatic stud welding gun



gunground cable

Weight (net)

Accessories:

Assortment box (stocked) for PAH-1 84-40-013Afor manual stud feeding (by hand)

(pin stops, guide bushings, chucks, feed tubes, socket wrench AF 17, plungers, pin 2 mm, special wrench) for converting the stud welding gun to other welding element diameters and lengths for welding elements dia. 3 to 6 mm, l = 8 up to 30 mm dia. 8 mm, l = 10 up to 30 mm

1.000 kg

Assortment box (stocked) for PAH-1 84-43-013Afor fully automatic stud feeding (by VBZ)

(pin stops, guide bushings, chucks, feed tubes, socket wrench AF 17, plungers, pin 2 mm, special wrench) for converting the stud welding gun to other welding element diameters and lengths for welding elements dia. 3 to 6 mm, l = 8 up to 30 mm dia. 8 mm, l = 10 up to 30 mm

1.000 kg




Systems for semi-automatic machines2Automatic stud welding gun



CDi 1502 PAH-1 Ground cable

92-10-1504B 94-20-025 92-40-095

(Automatic) CDi1504PAH 21.700 kg

CDMi 2402 PAH-1 Ground cable

92-10-22412B 94-20-025 92-40-095

(Automatic) CDMi242AT 34.300 kg

ARC 800 PAH-1 Ground cable

93-10-0704A 94-20-025 93-40-020

(Automatic) ARC8001AT 49.800 kg

Please order accessories or chucks additionally.


We will gladly make an offer according to your specification. Please fill in the machine specification FB FE-07 on page 53.




Systems for semi-automatic machines 2Stud welding units for automatic stud welding gun PAH-1


gunground cable

Weight (net)

Stud welding units - semi-automatic systems:

CDi 1502 230 V (115 V)/10 AT SK 50 SK 50 92-10-1504B(Automatic/1 welding gun or welding head connection) for welding elements: M3 to M8, dia. 2 to 8 mm for use with the stud welding gun PAH-1

14.500 kg

CDMi 2402 230 V (115 V)/10 AT SK 50 SK 50 92-10-22412B(Automatic/2 charging units/1 welding gun or welding head connection) for welding elements: M3 to M8 (M10 limited), dia. 2 to 8 mm (dia. 10 mm limited)

26.000 kg

CDMi 3202 230 V (115 V)/10 AT SK 50 SK 50 92-10-23212B *)(Automatic/3 charging units/1 welding gun or welding head connection) for welding elements: M3 to M10, dia. 3 to 10 mm

27.000 kg

ARC 800 400 V/35 AT SK 50 SK 50 93-10-0704A(Gas/Automatic/1 welding gun or welding head connection) for welding elements: dia 2 to 10 mm, M3 to M12 (type RD)

40.000 kg

ARC 1550 400 V/63 AT SK 50 SK 50 93-10-1554A(Automatic/1 welding gun or welding head connection) for welding elements: dia. 2 to 19 mm, M3 to M20 (type RD)

133.000 kg

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1204(Gas/Automatik/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1206(Gas/Automatic/Process control/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg

Ground cables:

for CDi 1502/CDMi 2402 2.5 m, 25 mm² 2 vice grips 10“

SK 50 92-40-095 2.800 kg

for ARC 800/IT 1002 5 m, 25 mm² 2 vice grips 10“

SK 50 93-40-020 3.841 kg

for ARC 1550 5 m, 50 mm²1 vice grip 10“





Systems for semi-automatic machines2PC SeriesProduction Center Standard manualfor stud welding with manual (by hand) or fully automatic stud feeing (by VBZ) for welding elements: from mild steel and stainless steel, aluminium, brass M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only with modification) from l = 8 mm up to l = 40 mm (other lengths on request)

Article Order No. Weight

PC-S 90-70-5028DInclusive: Pneumatic working stroke, manual height adjustment, complete cable pack

Working range: 500 x 375 mm

Project depending


see overview PC-S

Machine protection cover 88-16-446 Project depending

Overview PC-S:Production Stud Accessories Stud Stud Options

center welding head optional welding units feeding selectableAutomaticVBZ M3

94-63-103B Gas shroudCDMi 2402 VBZ M4 88-10-505

92-10-22412B 94-63-104B Shielding gasCDMi 3202 VBZ M5 tripod

92-10-23212B 94-63-105B 80-07-772AVBZ M6 Shielding gas

94-63-106B tripod + groundARC 800 VBZ dia. 7.1 80-07-772MA

93-10-0704A 94-63-171B PneumaticKAH 412 ARC 1550 VBZ M8 clamp-S

PC-S 94-31-412C 93-10-1554A 94-63-108B 90-60-01190-70-5028D VBZ M10 Pneumatic

KAH 412 LA 94-63-110B clamp-LS94-37-412 IT 1002 Change over kit 90-60-020

93-60-1204 KAH 412 M10 PneumaticIT 1002 AT/CP 88-11-930 clamp-LS II

93-60-1206 VBZ S5 90-60-120IT 90 / 1 Gun 94-63-153B Welding current93-60-12096 VBZ S6 sensor

94-63-163B 90-70-020Manual Assortment boxPBZ M3 Manual 3 mm - 8 mm

94-43-033 84-41-312APBZ M4 Assortment box

94-43-034 automatic 3 mm - 8 mmPBZ M5 84-42-312A

94-43-035 Zero-point positionPBZ M6 88-10-688

94-43-036PBZ M8

94-43-038

Overview PC-S

FB FE-10-2_E Overview PC-S_09.15

Further informationen about automatic components see page 34 or accessories catalogue


31




Systems for fully automatic machines 3CPW SeriesCNC Stud welding machines (1 stud welding head)for stud welding with one stud welding head for welding elements: from mild steel and stainless steel, aluminium, brass M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only with modification) from l = 8 mm up to l = 40 mm (other lengths on request)

Article Order No. Weight

CPW 0604 88-19-644Working range: 600 x 420 x 120 mm Project depending


see Overview CPW 0604

Overview CPW 0604:

CPW- Stud Necessary Stud StudMachine welding head accessories welding unit feeding

Automatic Shielding gas module Holder PBW****VBZ M3 88-17-353 88-17-698

94-63-103B Gas shroud Stud switch PBW M3VBZ M4 88-10-505 88-18-173

94-63-104B Stud switch PBW M4VBZ M5 Downholder right 88-18-174

CDMi 2402 94-63-105B 88-18-156 Stud switch PBW M592-10-22412B VBZ M6 88-18-175

CDMi 3202 94-63-106B Liquid spray Stud switch PBW M692-10-23212B VBZ dia. 7.1 device 88-18-176

94-63-171B 88-18-118 Stud switch PBW M8KAH 412 ARC 800 VBZ M8 88-18-178

88-20-210 93-10-0705A 94-63-108B Base mounting setARC 1550 VBZ M10 of PBZ (CPW) Zero-point position

93-10-1555A 94-63-110B 88-20-071 Pin dia. 8 / MetalChange over kit Stock container 80-11-711

Connecting line for IT 1002 KAH 412 M10 80-10-1642 Zero-point positionEmergency stop function* 93-60-1205 88-11-930 Pin dia. 8 / Ceramic

80-70-430040 VBZ S5 Pneumatic clamp S 80-10-1543IT 1002 AT/CP ** 94-63-153B (single acting) Zero-point position

93-60-1208 VBZ S6 90-61-011 cpl. adjustableIT 90 / 1 P/CP ** 94-63-163B Pneumatic clamp LS 88-19-527

93-60-12097 (single acting)KAH 412 LA Manual 90-61-020 Packaging88-20-214 Basic kit for Pneumatic clamp LS II CPW 0604

CPW 0604-PBZ*** (double acting) 88-20-04688-20-206 90-61-120

PBZ M3/ CPW Connecting line CP signal88-18-163 Assortment box KAH 412 for IT stud welding units**

PBZ M4/ CPW Automatic (3 mm to 8 mm) 80-70-430-03988-18-164 84-42-312A

PBZ M5/ CPW88-18-165

PBZ M6/ CPW* Required in combination with IT/ ARC stud welding units because of machinery regulation (CE-label) 88-18-166** Connection cable 80-70-430-039 has to be included if CP signal at IT 1002 AT/CP or IT 90 / 1P/CP is processed! PBZ M8/ CPW*** 1 pc. required if machine is operated with one or more stud feedings PBZ! 88-18-168**** 1 pc. required if machine is operated with one or more stud switches PBW! PBZ M10/ CPW***** Quote number of pieces, maximum 3 pcs. for 88-20-071 88-18-170

Options selectable

CPW 0604 Basis1 welding head

88-19-644

Overview CPW 0604 ** This overview is only valid for machines to be operated within Europe (400 V mains voltage). Requirements for other countries will be determined upon inquiry and after clarification of the necessary connections.

FB FE-10-1_E Overview CPW 0604 Europe_09.15Further informationen about automatic components see page 34 or accessories catalogue





Systems for fully automatic machines3MPW SeriesCNC Stud welding machines (1 to 4 stud welding heads)for stud welding with up to four stud welding heads and each up to three stud feeding units (not included in delivery)for welding elements: from mild steel and stainless steel, aluminium, brass M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only with modifi cation) from l = 8 mm up to l = 40 mm (other lengths on request)

Article Order No.Weight

MPW 1010 Project dependingWorking range: 1250 x 1050 x 200 mm




see Overview MPW

Overview MPW:Stud MPW Accessories Stud Stud

welding head machines possible welding units feeding

Automatic Gas Stud switch M3VBZ M3 shroud 88-15-5811B

94-63-103B 88-10-505 Stud switch M4VBZ M4 Shielding gas 88-15-5812B

94-63-104B tripod Stud switch M5VBZ M5 80-07-772A 88-15-5813B

CDMi 2402 94-63-105B Shielding gas Stud switch M6KAH 412 92-10-22412B VBZ M6 tripod + ground 88-15-5814B

94-31-412C CDMi 3202 94-63-106B 80-07-772MA Stud switch M8KAH 412 MPW 1010 92-10-23212B VBZ Ø 7.1 88-15-5815B

94-31-412C MPW 1010 Protective equipment 94-63-171B DownholderKAH 412 1-4 heads 88-23-642 ARC 800 VBZ M8 pneumatic Zero point position Y

94-31-412C Project Number MPW 1010 93-10-0705A 94-63-108B 80-08-702MPW 88-14-417KAH 412 *) Enclosure ARC 1550 VBZ M10 Zero point position X94-31-412C 88-21-950 93-10-1555A 94-63-110B Pneumatic 88-10-688

Duo Milling Unit *) Change over kit clamp-S88-22-288 MPW 2010 MPW 2010 IT 1002 KAH 412 M10 90-60-011 Spray

1-4 heads Protective equipment 93-60-1205 88-11-930 Pneumatic 1 welding headProject Number 88-23-643 IT 1002 AT/CP VBZ S5 clamp-LS 88-23-218

KAH 412 LA 93-60-1208 94-63-153B 90-60-020 Spray94-37-412 IT 90 / 1 gun VBZ S6 Pneumatic 2 welding heads

KAH 412 LA 93-60-12097 94-63-163B clamp-LS II 88-22-21994-37-412 MPW 3015 MPW 3015 90-60-120 Spray

KAH 412 LA 1-4 heads Protective equipment IT 50 / 4 guns Manual Pneumatic 3 welding heads94-37-412 Project Number Project Number 93-60-42057 PBZ M3 clamp vertical 88-23-220

KAH 412 LA *) IT 90 / 4 guns 94-43-133 88-10-552 Spray94-37-412 93-60-42097 PBZ M4 4 welding heads

Duo Milling Unit *) 94-43-134 Welding current 88-23-22188-22-288 PBZ M5 sensor

94-43-135 90-70-020 HBS CADPBZ M6 80-50-0660

*) KAH 412 or Duo Milling Unit 94-43-136 Assortment boxPBZ M8 Automatic 3mm-8mm HBS Code Reader

94-43-138 84-42-312A 88-21-127

HBS Adjustment setfor welding head pos.

88-22-301

Options selectable

Further informationen about automatic components see page 34 or accessories catalogue

We will gladly make an offer according to your specifi cation. Please fi ll in the machine specifi cation FB FE-09 on page 57.

33




Systems for automation engineering 4Systems for automation engineeringComponents for stud welding machines

Overview:Stud Connecting Accessory Stud Ground cable Stud Options

welding head lines possible welding units feeding selectable

AutomaticKAH 412 35 mm² x 5 m Welding start external VBZ M3

94-31-412C 92-40-130 90-70-016 CDMi 2402 94-63-103B Gas shroud92-10-22412B 25 mm² x 2.5 m VBZ M4 80-07-772A

KAH 412LA 25 mm² x 3 m Interface CDMi 3202 92-40-095 1 pc. 94-63-104B Gas shroud incl.94-37-412 92-40-131 documentation 92-10-23212B VBZ M5 grounding device

88-17-375 94-63-105B 80-07-772MAVBZ M6 Device for pneumatic

Working stroke 94-63-106B fixture workpiecewith height adjustment, VBZ Ø 7,1 80-08-702

with ring initiator 94-63-171B Pneumatic clamp S80-09-750 VBZ M8 (single acting)

Solenoid valve ARC 800 94-63-108B 90-60-01180-10-188 93-10-0704A VBZ M10 Pneumatic clamp LS

Utensil socket IT 1002 25 mm² x 5 m 94-63-110B (single acting)80-10-189 93-60-1204 93-40-020 1 pc. Changeover kit 90-60-020

IT 1002 AT/QS KAH 412 M10 Pneumatic clamp LS II93-60-1206 88-11-930 (double acting)

VBZ S5 90-60-120Working stroke ARC 1550 50 mm² x 5 m 94-63-153B Solenoid valve

with height adjustment, 93-10-1554A 93-40-013 2 pcs. VBZ S6 80-10-188without ring initiator 94-63-163B Utensil socket

80-09-760 IT 50 / 4 guns 80-10-189Solenoid valve 93-60-42056 Welding current

80-10-188 IT 90 / 1 gun 70 mm² x 5 m sensorUtensil socket 93-60-12096 93-40-019 2 pcs. Manual 90-70-020

80-10-189 IT 90 / 4 guns PBZ M3 Stud switch M393-60-42096 94-43-033 80-08-0471B

PBZ M4 Stud switch M494-43-034 80-08-0472BPBZ M5 Stud switch M5

94-43-035 80-08-0473BPBZ M6 Stud switch M6

94-43-036 80-08-0474BPBZ M8 Stud switch M8

94-43-038 80-08-0475B

Overview Systems for Automation Engineering

FB FE-08-1_E Overview Systems for Automation Engineering_09.15Further informationen about automatic components see page 34 or accessories catalogue





Automatic components5Stud welding units

For each stud welding head one welding head connection to the stud welding unit is necessary.

Article Equipment Coupling Order No.for

welding gun

for ground cable

Weight (net)

CDMi 2402 230 V (115 V) SK 50 SK 50 92-10-22412B(Automatic/2 charging units/1 welding gun or welding head connection) for welding elements: M3 to M8 (M10 limited), dia. 2 to 8 mm (dia. 10 mm limited)

26.000 kg

CDMi 3202 230 V (115 V) SK 50 SK 50 92-10-23212B *)(Automatic/3 charging units/1 welding gun or welding head connection) for welding elements: M3 to M10, dia. 3 to 10 mm

27.000 kg

ARC 800 400 V/35 AT SK 50 SK 50 93-10-0704A(Gas/Automatic/1 welding gun or welding head connection) for welding elements: dia. 2 to 10 mm, M3 to M12 (type RD)

40.000 kg

ARC 800 400 V/35 AT SK 50 SK 50 93-10-0705A *)(Gas/Automatic/Emergency stop function/1 welding gun or welding head connection) for welding elements: dia. 2 to 10 mm, M3 to M12 (type RD)

40.000 kg

ARC 1550 400 V/63 AT SK 50 SK 50 93-10-1554A *)(Automatic/1 welding gun or welding head connection) for welding elements: dia. 2 to 19 mm, M3 to M20 (type RD)

133.000 kg

ARC 1550 400 V/63 AT SK 50 SK 50 93-10-1555A *)(Automatic/Emergency stop function/1 welding gun or welding head connection) for welding elements: dia. 2 to 19 mm, M3 to M20 (type RD)

133.000 kg

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1204(Gas/Automatic/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1205 *)(Gas/Automatic/Emergency stop function/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1206(Gas/Automatic/Process control/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

31.000 kg




Automatic components 5Stud welding units

For each stud welding head one welding head connection is necessary.


gunground cable

Weight (net)

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1208 31.000 kg

*)(Gas/Automatic/Process control/Emergency stop function/1 welding gun or welding head connection) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

IT 1002 400 V/35 AT SK 50 SK 50 93-60-1207 31.000 kg

*)(Gas/Automatic/Process control/Remote control) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

IT 90 400 V/63 AT SKK 95/ SK 70

SKK 95/ SK 70

93-60-12096 145.000 kg

*)

(Gas/Automatic/Process control/1 welding gun or welding head connection) for welding elements: dia. 2 to 22 mm, M3 to M24

IT 90 400 V/63 AT SKK 95/ SK 70

SKK 95/ SK 70

93-60-12097 145.000 kg

*)

(Gas/Automatik/Process control/Emergency stop function/1 welding gun or welding head connection) for welding elements: dia. 2 to 22 mm, M3 to M24

IT 50 400 V/35 AT SK 50 SK 50 93-60-42056 145.000 kg

*)(Gas/Automatic/Process control/4 welding gun or welding head connections) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

IT 50 400 V/35 AT SK 50 SK 50 93-60-42057 145.000 kg

*)(Gas/Automatic/Process control/Emergency stop function/4 welding gun or welding head connections) for welding elements: dia. 2 to 14 mm, M3 to M16 (type RD)

IT 90 400 V/63 AT SKK 95/ SK 70

SKK 95/ SK 70

93-60-42096 165.000 kg

*)

(Gas/Automatic/Process control/4 welding gun or welding head connections) for welding elements: dia. 2 to 22 mm, M3 to M24

IT 90 400 V/63 AT SKK 95/ SK 70

SKK 95/ SK 70

93-60-42097 165.000 kg

*)

(Gas/Automatic/Process control/Emergency stop function/4 welding gun or welding head connections) for welding elements: dia. 2 to 22 mm, M3 to M24




Automatic components5Ground cables


gunground cable

Weight(net)

for CDMi 2402/CDMi 3202

2.5 m, 25 mm²2 vice grips 10“

SK 50 92-40-0952.800 kg

for ARC 800/IT 1002/IT 50

5 m, 25 mm²2 vice grips 10“

SK 50 93-40-0203.841 kg

for ARC 1550 5 m, 50 mm²1 vice grip 10“

SK 50 93-40-0133.449 kg(2 pieces necessary)

for IT 90 5 m, 95 mm²1 vice grip 10“

SKK 95 93-40-0724.300 kg(2 pieces necessary)

for IT 90 5 m, 70 mm²1 vice grip 10“

SK 70/SK 50

93-40-0194.400 kg(2 pieces necessary)

Accessories:

Connecting line for Emergency stop function

4 m 80-70-430040

for the integration of IT or ARC stud welding units with emergency stop functionin the CPW 0604




Automatic components 5Automatic stud welding heads

(equipped for one stud dimension according to customer request) for welding elements: from mild steel and stainless steel, aluminium, brass M3 to M8, dia. 3 to 8 mm (dia. 10/12/12.7 mm only with modification) from l = 8 mm up to l = 40 mm (other lengths on request)


KAH 412 (Automatic stud welding head with digital display) 94-31-412CDigital display (1/100 mm) for the position of the welding piston via integrated measuring system, Direct reading for the adjusted plunge and lift dimension

3.400 kg

KAH 412 (Automatic stud welding head for CPW 0604) 88-20-210Equipment see 94-31-412C, additionally with support for CPW liquid spray device and ring initiator, Ring initiator not included in delivery

3.600 kg

KAH 412 LA (Automatic stud welding head with length compensation) 94-37-412Automatic compensation of length tolerance of welding elements and height tolerance of the work piece through integrated length adjustment

3.400 kg

KAH 412 LA (Automatic stud welding head for CPW 0604) 88-20-214Equipment see 94-37-412, additionally with support for CPW liquid spray device and ring initiator, Ring initiator not included in delivery

3.600 kg

Accessories:

Assortment box (stocked) for KAH 412 and KAH 412 LA 84-41-312Afor manual stud feeding (by hand)

(pin stops, guide bushings, mounting tool, feed tubes, socket wrench AF 17, plungers, pin 2 mm) for converting the stud welding head to other welding element diameters and lengths for welding elements dia. 3 to 6 mm, l = 8 up to 40 mm dia. 8 mm, l = 10 up to 40 mm

0.900 kg

Assortment box (stocked) for KAH 412 and KAH 412 LA 84-42-312Afor fully automatic stud feeding (by VBZ)

(pin stops, guide bushings, mounting tool, feed tubes, socket wrench AF 17, plungers, pin 2 mm) for converting the stud welding head to other welding element diameters and lengths for welding elements dia. 3 to 6 mm, l = 8 up to 40 mm dia. 8 mm, l = 10 up to 40 mm

0.900 kg




Automatic components5Fully automatic stud feeder VBZ-3

for connection to automatic stud welding heads KAH 412 or KAH 412 LA or to stud welding gun PAH-1 for fully automatic stud feeding for welding elements type PT, IT, UT, PS, IS and US from length l = 8 mm (M8 from length l = 10 mm) up to l = 50 mm Fully automatic stud feeder VBZ-3 are for 230 V/50 Hz-power supply.


for welding elements with diameter:

dia. 2.5 94-63-1025B 24.000 kg

*)

dia. 3 94-63-103B 24.000 kg

dia. 4 94-63-104B 24.000 kg

dia. 5 94-63-105B 24.000 kg

dia. 6 94-63-106B 24.000 kg

dia. 7.1 94-63-171B 24.000 kg

dia. 8 94-63-108B 24.000 kg

dia. 10 94-63-110B 24.000 kg

*)

X-mas tree stud dia. 5 94-63-153B 24.000 kg

*)


*)

When ordering feeding tube, please give type of welding gun or welding head like PAH-1 or KAH 412/KAH 412 LA.




Automatic components 5Change over kit for VBZ-3for converting the fully automatic stud feeder VBZ-3 to other welding element diameters



dia. 2.5 94-43-2025B 0.639 kg

*)

dia. 3 94-43-203B 0.639 kg

dia. 4 94-43-204B 0.658 kg

dia. 5 94-43-205B 0.667 kg

dia. 6 94-43-206B 0.669 kg

dia. 7.1 94-43-271B 0.705 kg

dia. 8 94-43-208B 0.703 kg

dia. 10 94-43-210B 0.792 kg

*)


*)


*)




Automatic components5 Pneumatic single feed unit - PBZ

For use in KAH 412 or KAH 412 LA automatic welding headsfor manual stud feeding if a fully automatic stud feeder appears to be uneconomical due to low stud numbersPBZ units are delivered with 24 V connection.

A PBZ stud feeder can be connected to each automatic welding head in combination with up to two VBZ-3 stud feeders for supplying different stud lengths with the same diameter.

for installation in systems of the MPW series:

Article Order No.

Equipment such as change over kit for PBZ for installation in automatic systems of the MPW series,(single feed unit, holding plate, cover, solenoid valve, utensil socket, connecting cable, plastic hose and control cable)for installation in automatic machines of the MPW series


M3 94-43-133

M4 94-43-134

M5 94-43-135

M6 94-43-136

M8 94-43-138

Change over kit for PBZfor converting the PBZ to other welding element diameters

Article Order No.

(two feed tubes and one feeding tube, complete)


M3 94-43-103

M4 94-43-104

M5 94-43-105

M6 94-43-106

M8 94-43-108




Automatic components 5Pneumatic single feed unit - PBZ

for installation in systems of the CPW series:

Article Order No.

Basic kit for all PBZ 88-20-206Multiple terminal plate, cover plate and mounting hardware 1 x necessary if machine is operated with one or more PBZ stud feeders


Equipment such as the change over kit for PBZ for installation in automatic systems of the MPW series, additionally with single feed unit, solenoid valve, plastic hose and connection cable for installation in automatic systems of the CPW series

M3 88-18-163

M4 88-18-164

M5 88-18-165

M6 88-18-166

M8 88-18-168

for installation in automatic systems and systems of type PC-S:

Article Order No.

Equipment such as the change over kit for PBZ for installation in automatic systems of the MPW series, (single feed unit, solenoid valve, utensil socket, connecting cable, plastic hose and connection cable) for installation in automatic systems


M3 94-43-033

M4 94-43-034

M5 94-43-035

M6 94-43-036

M8 94-43-038




Automatic components5Pneumatic stud feeding switch - PBW

For use in KAH 412 or KAH 412 LA automatic welding heads for feeding studs with the same diameter but with different lengths from the connected VBZ-3 fully automatic stud feeder or PBZ pneuma-tic stud feeder to an automatic welding head

To feed in from two VBZ-3 fully automatic stud feeders, you require one PBW pneumatic stud switch; to feed in from three VBZ-3 fully automatic stud feeders, you require two PBW pneumatic stud swit-ches.

for installation in systems of the MPW series:Stud feeding switch (end position damped on delivery), hose coupling, feeding tube, flow control valve, plastic hose, solenoid valve and utensil socket

Article Order No.


M3 88-15-5811B

M4 88-15-5812B

M5 88-15-5813B

M6 88-15-5814B

M8 88-15-5815B




Automatic components 5for installation in systems of the CPW series:Stud feeding switch (end position damped on delivery), hose coupling, flow control valve, solenoid valve and double airline

Article Order No.

Holder PBW 88-17-698Holder and mounting hardware 1 x necessary if machine is operated with one or more PBW pneumatic stud switches


M3 88-18-173

M4 88-18-174

M5 88-18-175

M6 88-18-176

M8 88-18-178

for installation in automatic systems:Stud feeding switch (end position damped on delivery), hose coupling, feeding tube, flow control valve, plastic hose, solenoid valve and utensil socket

Article Order No.


M3 80-08-0471B

M4 80-08-0472B

M5 80-08-0473B

M6 80-08-0474B

M8 80-08-0475B




Automatic components5Pneumatic ground and workpiece clampsfor installation in systems of the MPW series, in systems of type PC-S and in automatic systems:(for work tables with T-slot work plate and slot nuts)

Article Order no. Weight (net)

PMB-S 90-60-011Pneumatic ground and component clamp, swivelling Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 20 mm

0.484 kg

PMB-LS 90-60-020Pneumatic ground and component clamp, linear swivelling Horizontal clamping stroke 7.5 mm Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 10 mm

0.535 kg

PMB-LS 2 90-60-120Pneumatic ground and component clamp, linear swivelling Horizontal clamping stroke 7.5 mm Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 10 mm

0.518 kg




Automatic components 5for installation in systems of the CPW series:(for work tables with T-slot work plate and sliding blocks)

Article Order no. Weight (net)

PMB-S 90-61-011Pneumatic ground and component clamp, swivelling Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 20 mm

0.484 kg

PMB-LS 90-61-020Pneumatic ground and component clamp, linear swivelling Horizontal clamping stroke 7.5 mm Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 10 mm

0.535 kg

PMB-LS 2 90-61-120Pneumatic ground and component clamp, linear swivelling Horizontal clamping stroke 7.5 mm Vertical clamping stroke 4 mm Max. thickness of work piece through height adjustment of the clamp up to 10 mm

0.518 kg




Automatic components5Zero-point positionsfor installation in systems of the CPW series:

Article Order No.

Pin dia. 8 mm metal (standard) 80-11-711

Pin dia. 8 mm ceramic 80-10-1543corrosion-resistant against spraying fluid

Zero-point position 88-19-527movable on the work plate in the t-slot

for installation in systems of the MPW series and systems of type PC-S:

Article Order No.

Zero-point position (fixed) 88-10-688

Zero-point position (adjustable) 88-14-417for exact adjustment of the zero-point position on the t-slot work plate




Automatic components 5Liquid spray devicesfor installation in systems of the CPW series:

Article Order No.

Liquid spray device for machines type CPW 88-18-118

for installation in systems of the MPW series:

Article Order No.

Liquid spray device for machines type MPW with 1 welding head 88-23-218

Liquid spray device for machines type MPW with 2 welding heads 88-23-219



for installation in automatic systems:

Article Order No.

Liquid spray device for machines eqipped with components 88-21-550



Appendix6St

udSt

udG

roun

dSt

udO

ptio

nsw

eldi

ng g

unw

eldi

ng u

nits

cabl

esfe

edin

gse

lect

able

CD

i 150

2A

ssor

tmen

t Box

92-1

0-15

04B

Aut

omat

icm

anua

l 3 m

m -

8 m

mC

DM

i 240

225

mm

² x 2

.5 m

VB

Z M

384

-40-

013 A

92-1

0-22

412B

92-4

0-09

5 1

pc.

94-6

3-10

3BA

ssor

tmen

t Box

PA

H-1

CD

Mi 3

202

VB

Z M

4au

tom

atic

3 m

m -

8 m

m94

-20-

025

92-1

0-23

212B

94-6

3-10

4B84

-43-

013 A

VB

Z M

5C

ente

ring

94-6

3-10

5Bde

vice

VB

Z M

6D

iam

eter

20

mm

AR

C 8

0094

-63-

106B

94-4

0-02

193

-10-

0704

AV

BZ

dia.

7.1

Dia

met

er 2

6 m

mIT

100

225

mm

² x 5

m94

-63-

171B

94-4

0-02

693

-60-

1204

93-4

0-02

0 1

pc.

VB

Z M

8D

iam

eter

30

mm

IT 1

002

AT/

QS

94-6

3-10

8B94

-40-

030

93-6

0-12

06V

BZ

S5

Gas

shr

oud

94-6

3-15

3BP

AH

-1*

AR

C 1

550

50 m

m² x

5 m

VB

Z S

694

-40-

022

93-1

0-15

54A

93-4

0-01

3 2

pcs.

94-6

3-16

3B*

optio

n fo

rdr

awn

arc

Ove

rvie

w A

utom

atic

Wel

ding

Gun

FB F

E-0

7-3_

E O

verv

iew

Aut

omat

ic W

eldi

ng G

un_0

9.15



Appendix 6

Stud

Con

nect

ing

Acc

esso

rySt

udG

roun

d ca

ble

Stud

Opt

ions

wel

ding

hea

dlin

espo

ssib

lew

eldi

ng u

nits

feed

ing

sele

ctab

le

Aut

omat

icK

AH

412

35 m

m² x

5 m

Wel

ding

sta

rt ex

tern

alV

BZ

M3

94-3

1-41

2C92

-40-

130

90-7

0-01

6C

DM

i 240

294

-63-

103B

Gas

shr

oud

92-1

0-22

412B

25 m

m² x

2.5

mV

BZ

M4

80-0

7-77

2AK

AH

412L

A25

mm

² x 3

mIn

terfa

ce

CD

Mi 3

202

92-4

0-09

5 1

pc.

94-6

3-10

4BG

as s

hrou

d in

cl.

94-3

7-41

292

-40-

131

docu

men

tatio

n92

-10-

2321

2BV

BZ

M5

grou

ndin

g de

vice

88-1

7-37

594

-63-

105B

80-0

7-77

2MA

VB

Z M

6D

evic

e fo

r pne

umat

icW

orki

ng s

troke

94-6

3-10

6Bfix

ture

wor

kpie

cew

ith h

eigh

t adj

ustm

ent,

VB

Z Ø

7,1

80-0

8-70

2w

ith ri

ng in

itiat

or94

-63-

171B

Pne

umat

ic c

lam

p S

80-0

9-75

0V

BZ

M8

(sin

gle

actin

g)S

olen

oid

valv

eA

RC

800

94-6

3-10

8B90

-60-

011

80-1

0-18

893

-10-

0704

AV

BZ

M10

Pne

umat

ic c

lam

p LS

Ute

nsil

sock

etIT

100

225

mm

² x 5

m94

-63-

110B

(sin

gle

actin

g)80

-10-

189

93-6

0-12

0493

-40-

020

1 pc

.C

hang

eove

r kit

90-6

0-02

0IT

100

2 A

T/Q

SK

AH

412

M10

Pne

umat

ic c

lam

p LS

II93

-60-

1206

88-1

1-93

0(d

oubl

e ac

ting)

VB

Z S

590

-60-

120

Wor

king

stro

keA

RC

155

050

mm

² x 5

m94

-63-

153B

Sol

enoi

d va

lve

with

hei

ght a

djus

tmen

t,93

-10-

1554

A93

-40-

013

2 pc

s.V

BZ

S6

80-1

0-18

8w

ithou

t rin

g in

itiat

or94

-63-

163B

Ute

nsil

sock

et80

-09-

760

IT 5

0 / 4

gun

s80

-10-

189

Sol

enoi

d va

lve

93-6

0-42

056

Wel

ding

cur

rent

80-1

0-18

8IT

90

/ 1 g

un70

mm

² x 5

mse

nsor

Ute

nsil

sock

et93

-60-

1209

693

-40-

019

2 pc

s.M

anua

l90

-70-

020

80-1

0-18

9IT

90

/ 4 g

uns

PB

Z M

3S

tud

switc

h M

393

-60-

4209

694

-43-

033

80-0

8-04

71B

PB

Z M

4S

tud

switc

h M

494

-43-

034

80-0

8-04

72B

PB

Z M

5S

tud

switc

h M

594

-43-

035

80-0

8-04

73B

PB

Z M

6S

tud

switc

h M

694

-43-

036

80-0

8-04

74B

PB

Z M

8S

tud

switc

h M

894

-43-

038

80-0

8-04

75B

Ove

rvie

w S

yste

ms

for A

utom

atio

n En

gine

erin

g

FB F

E-0

8-1_

E O

verv

iew

Sys

tem

s fo

r Aut

omat

ion

Eng

inee

ring_

09.1

5



Appendix6

Stud

MPW

Acc

esso

ries

Stud

Stud

wel

din g

hea

dm

achi

nes

poss

ible

wel

ding

uni

tsfe

edin

g

Aut

omat

icG

as

Stu

d sw

itch

M3

VB

Z M

3sh

roud

88-1

5-58

11B

94-6

3-10

3B88

-10-

505

Stu

d sw

itch

M4

VB

Z M

4S

hiel

ding

gas

88-1

5-58

12B

94-6

3-10

4Btri

pod

Stu

d sw

itch

M5

VB

Z M

580

-07-

772A

88-1

5-58

13B

CD

Mi 2

402

94-6

3-10

5BS

hiel

ding

gas

S

tud

switc

h M

6K

AH

412

92-1

0-22

412B

VB

Z M

6tri

pod

+ gr

ound

88-1

5-58

14B

94-3

1-41

2CC

DM

i 320

294

-63-

106B

80-0

7-77

2MA

Stu

d sw

itch

M8

KA

H 4

12M

PW

101

092

-10-

2321

2BV

BZ

Ø 7

.188

-15-

5815

B94

-31-

412C

MP

W 1

010

Pro

tect

ive

equi

pmen

t94

-63-

171B

Dow

nhol

der

KA

H 4

121-

4 h

eads

88-2

3-64

2A

RC

800

VB

Z M

8pn

eum

atic

Zero

poi

nt p

ositi

on Y

94-3

1-41

2CP

roje

ct N

umbe

rM

PW

101

0 93

-10-

0705

A94

-63-

108B

80-0

8-70

2MP

W88

-14-

417

KA

H 4

12 *

)E

nclo

sure

AR

C 1

550

VB

Z M

10Ze

ro p

oint

pos

ition

X94

-31-

412C

88-2

1-95

093

-10-

1555

A94

-63-

110B

Pne

umat

ic88

-10-

688

Duo

Mill

ing

Uni

t *)

Cha

nge

over

kit

clam

p-S

88-2

2-28

8M

PW

201

0M

PW

201

0IT

100

2K

AH

412

M10

90-6

0-01

1S

pray

1-4

hea

dsP

rote

ctiv

e eq

uipm

ent

93-6

0-12

0588

-11-

930

Pne

umat

ic1

wel

ding

hea

dP

roje

ct N

umbe

r88

-23-

643

IT 1

002

AT/

CP

VB

Z S

5cl

amp-

LS88

-23-

218

KA

H 4

12 L

A93

-60-

1208

94-6

3-15

3B90

-60-

020

Spr

ay94

-37-

412

IT 9

0 / 1

gun

VB

Z S

6P

neum

atic

2 w

eldi

ng h

eads

KA

H 4

12 L

A93

-60-

1209

794

-63-

163B

clam

p-LS

II88

-22-

219

94-3

7-41

2M

PW

301

5M

PW

301

590

-60-

120

Spr

ayK

AH

412

LA

1-4

hea

dsP

rote

ctiv

e eq

uipm

ent

IT 5

0 / 4

gun

sM

anua

lP

neum

atic

3 w

eldi

ng h

eads

94-3

7-41

2P

roje

ct N

umbe

rP

roje

ct N

umbe

r93

-60-

4205

7P

BZ

M3

clam

p ve

rtica

l88

-23-

220

KA

H 4

12 L

A *

)IT

90

/ 4 g

uns

94-4

3-13

388

-10-

552

Spr

ay94

-37-

412

93-6

0-42

097

PB

Z M

44

wel

ding

hea

dsD

uo M

illin

g U

nit *

)94

-43-

134

Wel

ding

cur

rent

88-2

3-22

188

-22-

288

PB

Z M

5se

nsor

94-4

3-13

590

-70-

020

HB

S C

AD

PB

Z M

680

-50-

0660

*) K

AH

412

or D

uo M

illin

g U

nit

94-4

3-13

6A

ssor

tmen

t box

PB

Z M

8A

utom

atic

3m

m-8

mm

HB

S C

ode

Rea

der

94-4

3-13

884

-42-

312A

88-2

1-12

7

HB

S A

djus

tmen

t set

for w

eldi

ng h

ead

pos.

88-2

2-30

1

Ove

rvie

w M

PW

Opt

ions

sel

ecta

ble

FB F

E-0

9-1_

E O

verv

iew

MP

W_0

2.16



Appendix 6

CPW

-St

udN

eces

sary

Stud

Stud

Mac

hine

wel

ding

hea

dac

cess

orie

sw

eldi

ng u

nit

feed

ing

Aut

omat

icS

hiel

ding

gas

mod

ule

Hol

der P

BW

****

VB

Z M

388

-17-

353

88-1

7-69

894

-63-

103B

Gas

shr

oud

Stu

d sw

itch

PB

W M

3V

BZ

M4

88-1

0-50

588

-18-

173

94-6

3-10

4BS

tud

switc

h P

BW

M4

VB

Z M

5D

ownh

olde

r rig

ht88

-18-

174

CD

Mi 2

402

94-6

3-10

5B88

-18-

156

Stu

d sw

itch

PB

W M

592

-10-

2241

2BV

BZ

M6

88-1

8-17

5C

DM

i 320

294

-63-

106B

Liqu

id s

pray

Stu

d sw

itch

PB

W M

692

-10-

2321

2BV

BZ

dia.

7.1

devi

ce88

-18-

176

94-6

3-17

1B88

-18-

118

Stu

d sw

itch

PB

W M

8K

AH

412

AR

C 8

00V

BZ

M8

88-1

8-17

888

-20-

210

93-1

0-07

05A

94-6

3-10

8BB

ase

mou

ntin

g se

tA

RC

155

0V

BZ

M10

of P

BZ

(CP

W)

Zero

-poi

nt p

ositi

on93

-10-

1555

A94

-63-

110B

88-2

0-07

1P

in d

ia. 8

/ M

etal

Cha

nge

over

kit

Sto

ck c

onta

iner

80-1

1-71

1C

onne

ctin

g lin

e fo

rIT

100

2K

AH

412

M10

80-1

0-16

42Ze

ro-p

oint

pos

ition

Em

erge

ncy

stop

func

tion*

93-6

0-12

0588

-11-

930

Pin

dia

. 8 /

Cer

amic

80-7

0-43

0040

VB

Z S

5P

neum

atic

cla

mp

S80

-10-

1543

IT 1

002

AT/

CP

**

94-6

3-15

3B(s

ingl

e ac

ting)

Zero

-poi

nt p

ositi

on93

-60-

1208

VB

Z S

690

-61-

011

cpl.

adju

stab

leIT

90

/ 1 P

/CP

**

94-6

3-16

3BP

neum

atic

cla

mp

LS88

-19-

527

93-6

0-12

097

(sin

gle

actin

g)K

AH

412

LA

Man

ual

90-6

1-02

0P

acka

ging

88-2

0-21

4B

asic

kit

for

Pne

umat

ic c

lam

p LS

II C

PW

060

4C

PW

060

4-P

BZ*

**(d

oubl

e ac

ting)

88-2

0-04

688

-20-

206

90-6

1-12

0P

BZ

M3/

CP

WC

onne

ctin

g lin

e C

P s

igna

l88

-18-

163

Ass

ortm

ent b

ox K

AH

412

for I

T st

ud w

eldi

ng u

nits

**P

BZ

M4/

CP

WA

utom

atic

(3 m

m to

8 m

m)

80-7

0-43

0-03

988

-18-

164

84-4

2-31

2AP

BZ

M5/

CP

W88

-18-

165

PB

Z M

6/C

PW

* R

equi

red

in c

ombi

natio

n w

ith IT

/ AR

C s

tud

wel

ding

uni

ts b

ecau

se o

f mac

hine

ry re

gula

tion

(CE

-labe

l)88

-18-

166

**

Con

nect

ion

cabl

e 80

-70-

430-

039

has

to b

e in

clud

ed if

CP

sig

nal a

t IT

1002

AT/

CP

or I

T 90

/ 1P

/CP

is p

roce

ssed

!P

BZ

M8/

CP

W**

* 1

pc. r

equi

red

if m

achi

ne is

ope

rate

d w

ith o

ne o

r mor

e st

ud fe

edin

gs P

BZ!

88-1

8-16

8**

**

1 pc

. req

uire

d if

mac

hine

is o

pera

ted

with

one

or m

ore

stud

sw

itche

s P

BW

!P

BZ

M10

/CP

W**

***

Quo

te n

umbe

r of p

iece

s, m

axim

um 3

pcs

. for

88-

20-0

7188

-18-

170

Opt

ions

sel

ecta

ble

CP

W 0

604

Bas

is1

wel

ding

hea

d88

-19-

644

Ove

rvie

w C

PW 0

604

** T

his

over

view

is o

nly

valid

for m

achi

nes

to b

e op

erat

ed w

ithin

Eur

ope

(400

V m

ains

vol

tage

). R

equi

rem

ents

for o

ther

cou

ntrie

s w

ill b

e de

term

ined

upo

n in

quiry

and

afte

r cla

rific

atio

n of

the

nece

ssar

y co

nnec

tions

.

FB F

E-1

0-1_

E O

verv

iew

CP

W 0

604

Eur

ope_

09.1

5



Appendix6Pr

oduc

tion

Stud

Acc

esso

ries

Stud

Stud

Opt

ions

cent

e rw

eldi

ng h

ead

optio

nal

wel

ding

uni

tsfe

edin

gse

lect

able

Aut

omat

icV

BZ

M3

94-6

3-10

3BG

as s

hrou

dC

DM

i 240

2V

BZ

M4

88-1

0-50

592

-10-

2241

2B94

-63-

104B

Shi

eldi

ng g

asC

DM

i 320

2V

BZ

M5

tripo

d92

-10-

2321

2B94

-63-

105B

80-0

7-77

2AV

BZ

M6

Shi

eldi

ng g

as94

-63-

106B

tripo

d +

grou

ndA

RC

800

VB

Z di

a. 7

.180

-07-

772M

A93

-10-

0704

A94

-63-

171B

Pne

umat

icK

AH

412

AR

C 1

550

VB

Z M

8cl

amp-

SP

C-S

94-3

1-41

2C93

-10-

1554

A94

-63-

108B

90-6

0-01

190

-70-

5028

DV

BZ

M10

Pne

umat

icK

AH

412

LA

94-6

3-11

0Bcl

amp-

LS94

-37-

412

IT 1

002

Cha

nge

over

kit

90-6

0-02

093

-60-

1204

KA

H 4

12 M

10P

neum

atic

IT 1

002

AT/

CP

88-1

1-93

0cl

amp-

LS II

93-6

0-12

06V

BZ

S5

90-6

0-12

0IT

90

/ 1 G

un94

-63-

153B

Wel

ding

cur

rent

93-6

0-12

096

VB

Z S

6se

nsor

94-6

3-16

3B90

-70-

020

Man

ual

Ass

ortm

ent b

oxP

BZ

M3

Man

ual 3

mm

- 8

mm

94-4

3-03

384

-41-

312A

PB

Z M

4A

ssor

tmen

t box

94-4

3-03

4au

tom

atic

3 m

m -

8 m

mP

BZ

M5

84-4

2-31

2A94

-43-

035

Zero

-poi

nt p

ositi

onP

BZ

M6

88-1

0-68

894

-43-

036

PB

Z M

894

-43-

038

Ove

rvie

w P

C-S

FB F

E-1

0-2_

E O

verv

iew

PC

-S_0

9.15



Appendix 6

Company:

Street:

Town:

Counry:

Phone:

Person in charge:

Phone:

According standards

Aluminum

Brass

Aluminum

Brass

Coating thickness µ

Test weldings already done Yes Yes

No No

Type of welding CD

ARC

SC

External installation conditions

A

115 V 230 V

400 V

200 V

230 V

50 Hz

Date:

Signature:

General Specification

Surface/type and conditionShiny, cleaned

Scaled, zinc coated

Air pressure bar

Samples available

Power supply

Voltage 1 phase

Voltage 3 phases

Stud dimension

Stud material

Workpiece

Diameter mm

Length mm

Mild steel

Stainless steel

Mild steel

Stainless steel

460 V

480 V

575 V

Frequency 60 Hz

FB FE-07_E General Specification_09.15



Appendix6

Specification Systems for Automation Engineering

FB FE-08_E Specification Systems for Automation Engineering_09.15, Sheet 1 of 3

Customer:

Language: German English

Company:

Customer number:

Contact person:

Street:

Zip code/ City:

Country:

Phone:

Fax:

E-mail:

Work piece, Stud, Welding rate, Welding trials:

Workpiece: min.: x x [mm] max.: x x [mm] Tolerance: Length/Width: [mm] Thickness: [mm]

Material:

Surface:

Sample: yes no

Drawing: yes no

3D Cad data: yes no Format:

Accuracy of position: max.: Steel 0.15 / Alu 0.2 mm Target Customer: [mm]

Remarks:

Stud: Standard: yes no

Stud description:

Stud dimension: [mm]

Stud material:

Sample: yes no

Drawing: yes no

Remarks:

Welding rate: [pieces / hour] [studs / piece] [studs / min.] Shift duration: [hours / day]

Welding trials: yes no Date:

Trial journal: yes no

Remarks:



Appendix 6



Component requirements:

Stud welding unit: [pcs.]

Stud welding head: KAH 412 KAH 412 LA [pcs.]

Downholder pneumatically: right left yes no [pcs.]

Downholder shielding gas: right left yes no [pcs.]

Gas shroud KAH 412: yes no [pcs.]

Gas shroud with grounding device KAH 412: yes no [pcs.]

Spray unit liquid pulse metering: yes no [pcs.]

Connecting line complete 3 m, 25 mm²: yes no [pcs.]

Connecting line complete 5 m, 35 mm²: yes no [pcs.]

Connecting line special: [pcs.]

Working stroke complete yes no [pcs.] with height adjustment without ring initiator

Working stroke complete yes no [pcs.] with height adjustment with ring initiator

Stud feeder: VBZ-3: [pcs.] for studs PBZ: [pcs.] for studs

Special: [pcs.] for studs

Stud switch: yes no [pcs.]

Workpiece clamp: PMB-S: yes no [pcs.] PMB-LS: yes no [pcs.] Special: yes no [pcs.]

Ring initiator: yes no [pcs.]

Coupling ring initiator: yes no [pcs.]

Welding current sensor: yes no [pcs.]

Assortment box: yes no [pcs.]

Single change over kit: Type: [pcs.]

VBZ PBZ change over kit: Type: [pcs.]

Ground cable: Type: [pcs.]

Welding current cable: Type: Length: [m]

Cable connector: Type: [pcs.]

Workpiece fixtures: yes no [pcs.]

Description:



Appendix6



External Connection Conditions:

Bus bar: [A]

Voltage 1 Phase: 115 V 230 V

Voltage 3 Phases: 400 V 460 V

200 V 480 V

230 V 575 V

Frequency: 50 Hz 60 Hz

Compressed air: [bar]

Others (machine):

Start-up and Training

Assembly, start-up of machine yes no

Operator briefing regarding control and operation system yes no

Training on HBS welding units and welding machines welding process and qualification according to DIN EN 1418 including certificate yes no

at HBS Germany yes

at customer yes

Attachment:

Date: Person in charge: Offer until:



Appendix 6

Machine Specification MPW

FB FE-09_E Machine Specification MPW_09.15, Sheet 1 of 3

Customer:

Language: German English

Company:

Customer number:

Contact person:

Street:

Zip code / City:

Country:

Phone:

Fax:

E-mail:

MPW 1010 MPW 2010 MPW 3015 MPW Special

Work piece, Stud, Welding rate, Welding trials:

Workpiece: min.: x x [mm] max.: x x [mm] Tolerance: Length/Width: [mm] Thickness: [mm]

Material:

Surface:

Sample: yes no

Drawing: yes no


Accuracy of position: max.: Steel 0.15 mm / Alu 0.2 mm Target Customer: [mm]

Remarks:


Stud description:


Stud material:

Sample: yes no

Drawing: yes no

Remarks:




Remarks:



Appendix6



Machine requirements:

Traverse path: X: [mm] Y: [mm] Z: [mm]


Downholder: yes no [pcs.]

Gas shroud: yes no [pcs.]

Spray: yes no [pcs.]


Stud feeding: VBZ-3: [pcs.] for studs PBZ: [pcs.] for studs




HBS Duo Milling Unit: no yes: Milling before welding: Milling after welding:

Stud diameter: Requirements:

HBS Code Reader: yes no

Adjustment device for welding head position: yes no

Safety device: Light barrier Housing Without (Machine without CE-confirmation)

Assortment box: yes no [pcs.]




Description:

Specials:

Customers budget:

Others (machine):



Appendix 6




Bus bar: [A]



200 V 480 V

230 V 575 V



Others (machine):

Start-up and Training

Assembly, start-up of machine yes no



at HBS Germany yes

at customer yes

Attachment:




Appendix6

Machine Specification CPW and PC-S

FB FE-10_E Machine Specification CPW and PC-S_09.15, Sheet 1 of 3

Customer:Language: German English

Company:

Customer number:

Contact person:

Street:

Zip code / City:

Country:

Phone:

Fax:

E-mail:

Installation country:

Supply voltage: Frequency: Phase:

CPW 0604 PC-S PC-S Special

Workpiece, Stud, Welding rate, Welding trials: Workpiece: min.: x x [mm] max.: x x [mm] Tolerance: Length/Width: [mm] Thickness: [mm]

Material:

Surface:

Sample: yes no

Drawing: yes no


Accuracy of position: max.: Steel 0.2 mm Target Customer: [mm]

Remarks:


Stud description:


Stud material:

Sample: yes no

Drawing: yes no

Remarks:




Remarks:



Appendix 6



Machine requirements: Traverse path: X: [mm] Y: [mm] Z: [mm]


Downholder: yes no [pcs.]

Gas shroud: yes no [pcs.]

Spray: yes no [pcs.]


Stud feeding: VBZ-3: [pcs.] for studs PBZ: [pcs.] for studs




Safety device: Light barrier Housing Without (Machine without CE-confirmation)

Assortment plate: yes no [pcs.]




Description:

Specials:

Customers budget:



Appendix6




Bus bar: [A]



200 V 480 V

230 V 575 V



Others (machine):

Start-up and Training Assembly, start-up of machine yes no



at HBS Germany yes

at customer yes

Attachment:


HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 • 85221 DACHAU • GERMANY

Phone +49 8131 511-0 • Fax +49 8131 511-100 • E-mail [email protected]

www.hbs-info.com

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