structural issues and 2009 repairs

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    Tom Hoffman, P.E.

    R-1 Structures Engineer

    STRUCTURAL ISSUES

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    BRIDGE STATISTICS

    BRIDGE IDENTIFICATION NUMBER: 5521180

    AGE: Built in 1929

    LENGTH: 14 spans,

    2,184 feet ROADWAY WIDTH: 26.1 feet

    STRUCTURE TYPE: Combination of thru truss, decktruss, and deck plate girders

    BIKE / PED ACCOMMODATIONS: None

    VERTICAL CLEARANCE ON BRIDGE: 14 feet

    MAX VERTICAL CLEARANCE OVER WATER: 95 feet

    AVERAGE ANNUALDAILY TAFFIC (2008): 3,150 vehicles per day

    WEIGHT CAPACITY: -Restricted since 1994 to

    less than 102,000 pounds.-Currently reduced to a singlelane/ 40 ton posting.

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    RECENT WORK HISTORY

    1990-91 Bridge Rehabil itat ion ProjectAppx $7.0 million in 1989 (Appx. $17.3 in 2007 dollars) Bearings - Some Cleaned, Some Replaced Spot Painting (Span 4-9, bearings)

    Deck Replacement With Lightweight System Floor Beam Replacement and Strengthening (some spans) Joint Replacement Bridge Rail

    Approach Slab Replacement Concrete Repairs on Piers and Abutments Pier 4 Compression Straps Added (Now occur on Piers 4-8)

    -The first strapped in 1974 to arrest crack development

    Emergency Repair Contract Compression Band Replacement - $125,000 in 2005

    Pier Repairs - $100,000 in 2008

    Steel Repairs - $1 m illion estimated in 2009 Maintenance Repair of Bridge Joints 2005, 2006, 2008

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    INITIAL PROBLEM IDENTIFICATION

    Bridge Condition Rating

    Score 3.375 out of a possible 7 points (2009) Scores between 3 and 4 indicate serious deterioration or not

    functioning as originally designed Problems are with main carrying members, bearings, joints,

    concrete, paint, and wearing surface

    Federal Sufficiency Rating

    Score 29.2 (2008) out of a possible 100 points Scores less than 65 qualify for Federal funding

    Load Restricted

    40 Ton limit restricts all overloads, including log trucks and milktrucks

    Limited roadw ay vertical clearance of 14-0 Trucks in excess of 14 have struck the bridge on several

    occasions, requiring the bridge to be closed for repair

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    Truss Terminology

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    Channel Piers

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    Concrete CompressionStrap Replacement

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    Concrete Deterioration

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    Concrete DeteriorationPier 3- Before

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    Concrete DeteriorationPier 3- After

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    Pier 8 Condition(Before)

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    Pier 8 Condition

    (After)

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    Steel and Paint Condition

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    Steel and Paint Condition

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    Joints

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    Bearings

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    Recent Repairs-Floorbeams Pier 5 and 8

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    Recent Repairs-Bottom Chord

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    Recent Repairs-Bottom Chord

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    Recent Repairs-Steel Pier

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    Recent Repairs-Steel Pier

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    Recent Repairs-Gusset Plates

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    Other Yellow Flags

    Many yellow flags for gussets and strap ties are not being addressedat this time. All red flags, and yellow flags of significance are being

    repaired.

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    What Now?

    1) Paint of Select Areas Some areas are beingblasted and painted to slow deterioration ofcritical areas.

    2) Finish Chord Repairs

    3) Finish Floorbeam Repairs and Add Troughs

    4) Re-Inspect in the Spring Repair as Needed

    5) Possibly Paint Selected Truss Members and underJoint Areas

    -Chords of Spans 4, 5 and 9- Entire Truss of Spans 6 and span 8,

    span 7 (splash zone down)- Under Joint Areas at Piers 3, 5 and 8

    - Estimated at $6 Mil lion

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    General Questions .

    1) Why w as the load posting reduced?

    2) What does it mean?

    3) Does a single lane really make things better?

    4) $64,000 question .Is the bridge safe?

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    Questions????