strictly confidential cikarang, indonesia. 2 copyrights © gunung steel group 2011. all rights...

STRICTLY CONFIDENTIAL

Cikarang, Indonesia

PROJECT BRIEFBLAST FURNACE 1.5 mt/Hm/a

Welcome to

2Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.

GSG Head Office

COMPANY PROFILE

Company Profile

The project is strategically located, close to GSG existing steelmaking facilities, supporting utilities and infrastructure:

1. Ease of hot metal transportation.

2. Available power transmission, water distribution and access road

3. Direct access to harbor using existing rail road and free way.. GSG Location Coordinates: 6°16'45"S - 107°6'55"E (Click here to view detail from internet),

3

To Cikampek

To Jakarta 到雅加达

GG2

LocationProject BF

GG1

Jl. Imam Bonjol

Kalimalang

Kalimalang

FREEWAY高速公路

高速入口JABABEKA

EmployeeHousing (Mess)

Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.

GSG Location :

http://siteo.us/qlc

Company Profile

Gunung Steel Group established in 1986

The first company to manufacture structural steel products in Southeast Asia

The largest private steel manufacturer in Indonesia

Office & Factory are located at Cibitung - Cikarang on an industrial area spanning over 200

hectares


Company Profile


Vision:

Contributes to infrastructure development in Indonesia.

Mission:

Focus on innovation, efficiency, productivity, quality products and services, and to

ensure customer satisfaction with the latest technology.

Human capital development through entrepreneurship management.

Sustainability through implementation of corporate social responsibility.

Vision & Mission :

Company Profile


• Established 1986 in Cibitung – Cikarang• Main Products : H-Beam, IWF & Angle• EAF Plant Capacity : 1.000.000 tons/year• Beam Plant Capacity : 400.000 tons/year• 1st Hot Roll Beam manufacturer in South East Asia

• Established 2000 in Cibitung – Cikarang• Main Products : Plate, HRC, CRC, Pipe, Rod & Bar• Plant Capacity : 900.000 tons/year• Market leader of Quarto Plate in Indonesia

• Established 1978 in Medan – Sumatera Utara• Main Products : Rod, Bar & Wire• Plant Capacity : 120.000 tons/year• Market leader Hot Rolled Steel Bar in Medan

Companies incorporated in Gunung Steel Group :

Summary of Our Plant Capacity:• Crude production – 1 million tons/year• Rolling Mill production – 1.50 million tons/year• Service production – 40,000 tons/year

• Established 1997 in Cibitung – Cikarang• Main Products : Galvanizing• Plant Capacity : 40.000 tons/year• Largest Hot Dip Galvanizing Plant in Indonesia

Company Profile


BOD

Commercial / Sales

Procurement & Logistic

Production & Support

Finance & IT

Property Development &

Operation

HCD

Corporate Planning

Internal Audit

SNP

BOC

GSG Structure :

Company ProfileOur Integrated Production Process

MINING &BENEFICIATION IRON MAKING STEEL MAKING CONTINUOUS CASTING ROLLING MAIN PRODUCTS

Blast Furnace(BF)

Scrap

Basic Oxygen Furnace(BOF)

Electric Arc Furnace(EAF)

Bloom

Slab

BilletHot Direct Rolling(HDR)

Reheating Furnace

Section Mill

Wire Rod Mill

Plate Mill

Hot Strip Steckel Mill

Hot Rolled Coil & Sheet

Plate

Wire Rod

BarIWF, H-Beam

Cold Rolling Tandem Mill

Welded Pipe Mill

Iron Ore

Sintered Ore

Coke

Limestone

Beam Blank

Shape

Rall, Sheet Pile

Seamless Pipe Mill

Notes （备注） :• Word with Black color means available and have been produced. ( 黑色字体表示现已有的设备及产品 )• Word with Blue color means projects still on progress. （蓝色字体表示正在启动的项目）• Word with Green Color means Future Plan projects. （绿色字体表示将来准备要做的项目）


Project Scope of Work


Iron Making & Steel Making Workflow :

SCRAP CHARGING

Stock Scrap

ELECTRIC ARC FURNACE

- Eaf- Landle

- Tundish- CCM

CONTINUOUSCASTING MACHINE

BEAM BLANK

BLOOM

BILLET

SLAB


GSG Product :

Company ProfileProduction Workflow – Steel Making

Production Workflow – Steel MakingPT. Gunung Garuda

BEAM BLANK

BLOOM

HOTROLLING

MILL

- Reheating Furnace- Break Down- Rolling Stand- Hot Saw- Cooling Bed- Straightening- Stock Yard

IWF/H-BEAM

100 x 100 mm350 x 350 mm

150 x 750 mm600 x 300 mm

IWF H-BEAM

SSC / PRE-FABRICATION

KingCross

QueenCross

CellForm

HoneyComb

T-Beam

SSCMACHINE

ASSEMBLY/WELDING

(WORKSHOP)

- Setting- Welding- Finishing- Painting

ANGLE

STEE

L ST

RUCT

URE

/ A

PPLI

CATI

ON


Production Workflow – Steel MakingPT. Gunung Raja Paksi

HOTROLLING

MILL

- Reheating Furnace- Break Down- Rolling Stand- Hot Saw- Cooling Bed- Straightening- Stock Yard

STEE

L ST

RUCT

URE

/ A

PPLI

CATI

ON

BILLETROUND BARDEFORM BAR

FLAT BAR

WIRE ROD

SAGROD

ANCHOR BOLT

BOLT & NUT

BAR CUTTING & BENDING

RED DRAWINGMACHINE KAWAT

PAKU

KAWAT HITAM

KAWAT HITAMHIGHSTRENGTH

MACHINE PRODUCT NAIL NAILS/PAKU

GALVANIZED MACHINE

KAWAT BETONKAWAT LICIN

BARB WIREMACHINE

BARBEDWIRE

STRAIGHT-ENING

Ø4 - Ø10 mm MESH WELDING MACHINE

BESI BETONØ4 - Ø10 mm

STRAIGHTENINGMACHINE

BESI BETONØ5.5 - Ø12 mm

MACHINE BARBENDING/CUTTING

STIRRUPØ5.5 – Ø16 mm

COLUMN PRACTICE


Production Workflow – Steel MakingPT. Gunung Raja Paksi

STEE

L ST

RUCT

URE

/ A

PPLI

CATI

ON

HOTROLLING

MILL

HOTROLLEDCOIL

WIDEPLATE

PLATE

U O E PIPE MACHINE

SQUARE & RECTANGULARSQUARE PIPE

RECTANGULAR PIPE

HRCPLAIN

HRC CHECKERED

PLATESSC

SLITTING MACHINE

STRAIGHTENINGCUTTING MACHINE

COIL AFTERSLITTING

PIPE MILL

MACHINE SSCCUT TO LENGTH/SHAPE

- Drilling- Cutting- Bending- Punching- Notching- Shot Blasting- Marking- Painting dll

ASSEMBLINGWELDING

- Setting- Welding- Finishing- Painting

ROLL FORMING MACHINE

COLD ROLLINGMILL

CRC SHEET

COLD ROLLEDCOIL

TUBE MILL

GI SHEET MILL

TUBE ERW PIPE

GALVANIZEDSTEEL COIL

CONTINUOSCOATING LINES

COATEDSTEEL COIL

THIN COATEDSTEELCOIL

FOLDINGMACHINE

ROLL FORMINGMACHINE

CHECKERED PLATE

STRAIGHTENINGCUTTING MACHINE

FLOOR DECKROOF SHEETINGWALL SHEETING

CAPINGTRIMFLAHING

ERW PIPEMACHINE

SPIRAL PIPEMACHINE SIPRAL PIPE

13

SLAB


Company Profile


Key Milestone

An integrated steel company with dominant domestic market position in the industry

1978 1986 1992 1997 2000 2001

Gunung Steel Group and PT. Gunung Garuda wasestablished

PT. Gunung Gahapi Sakti is a merger company of PT. Gunung Gahapi and PT. Gunung Sakti. Both companies are located in the same compound in Medan.

SSC (Steel Service Center) was established on 1992 to serve the customer in Pre-Fabricated Steel Structure providing.

PT. Bukit Terang Paksi Galvanizing, was established in early 1997, to fulfill demand for galvanizing services.

ESC (Engineering Service Center) department was established on 1997 to serve the customer in Pre-Fabricated Steel Structure providing

PT. Gunung Gahapi Bahara (GGB) was established in 1998 due strong demand for high quality steel construction accessories in Indonesia

1998

PT. Gunung Raja Paksi commissioned its first hot rolled steel plate in the last quarter of the year 2000.

FSC (Forming Service Center) was established on 2000 to serve the customer in Beveling, Cut to Length, Drilling, Forming, Punching, Stamping.

PSC (Plate Service Center) was established on 2001 to serve the customer in Cut to Shape and Plate Line.

BSC (Bar Service Center) was established on 2001 to serve the customer in Bending, Cut to Length, Threading, Welding.

2002

CSC (Coil Service Center) was established on 2002 to serve the customer in Cut to Length, Leveling, Skin Pass, Slitting.

PT. Gunung Gahapi Bahara was merger to PT. Gunung Raja Paksi.

2010

15

Company Profile


ISO 14001:2004

Environment

OHSAS 18001:2007

Safety

ISO 9001 :2008ABS – QAPSNI

Quality

Established Global Standard Management

Certifications :

Copyrights © Gunung Steel Group 2009. All rights reserved. Confidential

Company Profile

16

• Employees Housing

• Mosque

• Sport Hall • Health & Medical• Bank & ATM

• Office • Security• Meeting Room

GSG Facilities :

Company Profile


Control Room Steel Service Center

Plate Mill Electric Arc Furnace

Steel Plate Steel Pipe Wire Stock

Galvanizing

GSG Mill & Factory :

This presentation has been prepared by Gunung Steel Group for informational purposes, and may contain projections and

forward looking statements that reflect the Company’s current views with respect to future events and financial performance.

These views are based on current assumptions which are subject to various risks and which may change over time. No

assurance can be given that future events will occur, that projections will be achieved, or that the Company’s assumptions are

correct. Actual results may differ materially from those projected.

Opinions expressed herein reflect the judgment of the Company as of the date of this presentation and may be subject to

change without notice if the Company becomes aware of any information, whether specific to the Company, its business, or in

general, which may have a material impact on any such opinions.

The Company will not be responsible for any consequences resulting from the use of this presentation as well as the reliance

upon any opinion or statement contained herein or for any omission.

This presentation is confidential and may not be reproduced (in whole or in part) nor summarized or distributed without the

prior written permission of the Company. The recipient(s) of this report agree(s) to keep its content strictly confidential and

undertake(s) not to disclose the information contained herein to any person without the Company’s prior permission.

This presentation does not constitute or form part of any opinion on any advice to sell, or any solicitation of any offer to

purchase or subscribe for, any shares nor shall it or any part of it nor the fact of its presentation form the basis of, or be relied

upon in connection with, any contract or investment decision.

DISCLAIMER


welcome for you to join the company

strictly confidential cikarang, indonesia. 2 copyrights © gunung steel group 2011. all rights...

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