sterling acterra - mmsm-m-s.com/vocrefguide/vrg/acterra/ac 09transmission.pdfrpl25 5.37 34.27 spl140...

Transmission

Section

9Final Version

Sterling ActerraCab and Chassis Vocational Reference Guide

February, 2008

Transmission


Page 9-�Note: Dimensions in parentheses are millimeters February, 2008

Engine/Transmission Locations

CRANKSHAFTCL

D

B

E

Center point of rear face of engine flywheel housing and front face of transmission mounting surface

CHASSISCLENGINE CL

C A°

Transmission


Page 9-�Note: Dimensions in parentheses are millimeters February, 2008

ENgiNE/TraNsmissioN LocaTioNs

ENGINE A B C TYPICAL DRIVE AXLE D E

ISB

3° 57.20 (1453.0)

2.12 (-54.0) 6 x 4

16.14 (410.0)

8.25 (-209.5)+/-.08

5° 57.10 (1450.0)

3.54 (-90.0) 4 x2

ISC

3° 57.20 (1453.0)

2.12 (-54.0) 6 x 4

14.17 (360.0)

5° 57.10 (1450.0)

3.54 (-90.0) 4 x 2

OM 926

3° 57.20 (1453.0)

2.12 (-54.0) 6 x 4

16.14 (410.0)

5° 57.10 (1450.0)

3.54 (-90.0) 4 x 2

Engine/Transmission Location

Transmission Transmission and Yoke Length

L

J K


Page 9-�February, 2008

TransmissionTransmission & Yoke LengTh summarY

Transmission Type Length J (inch)

Yoke(half round)

Length K (inch)

Combined Length L (inch)

5 speed Fs-5205A & BFs-6305A & B

23.2

SPL70 4.98 28.18

SPL90 4.98 28.18

SPL140 5.81 29.01

1610 5.28 28.48

6 speed Fs-5406A, Fs-6406A

FsO-6406A, FsO-8406A25.6

SPL70 4.03 29.63

SPL90 4.25 29.85

SPL140 4.83 30.43

SPL170 4.87 30.47

1610 4 29.6

1710 5.25 30.85

9 speedRT-8608L & RT-8709B

28.9

1710 4.74 33.64

1760 5.05 33.95

1810 5 33.9

SPL170 4.87 33.77

SPL250 5.18 34.08

RPL20 4.65 33.55

RPL25 5.37 34.27

SPL140 5.96 34.86

6 speed, MBT-520-6dMBT 660-6OA

23.721610 5.35 29.07

1710 5.94 29.66

9 speed RT-6609A

28.4

1610 5.75 34.15

1710 5.25 33.65

1810 5.65 34.05

SPL90/110 5.22 33.62

SPL170 5.75 34.15

SPL140 6 34.4

Transmission & Yoke LengTh summarY

Transmission Type Length J (inch)

Yoke(half round)

Length K (inch)

Combined Length L (inch)

10 speed FR-9210B

RTO-10910B-As29.9

1710 5.63 35.53

1760 5.63 35.53

1810 5.63 35.53

SPL170 5.6 35.5

SPL250 5.71 35.61

RPL20 5.63 35.53

RPL25 6.26 36.16

SPL140 6.32 36.22

10 speed RT-8908LL

RTO-11908LL11speed

RTO-11909ALL

33.1

1710 5.63 38.73

1760 5.63 38.73

1810 5.63 38.73

SPL170 5.6 38.7

SPL250 5.71 38.81

RPL20 5.63 38.73

RPL25 6.26 39.36

SPL140 6.32 39.42

4, 5, 6 speed ALLisOn 1000/2000 (1k/2k)

25.41610 5.31 30.71

1710 5.59 30.00

5 & 6 speedALLisOn 3000k (3k)

W/pTOW/ OR W/O ReTARdeR

30.7

1610 5.23 35.93

1710 4.69 35.39

SPL140 4.92 35.62

SPL100M 4.46 35.16

SPL90 4.46 35.16

1550 4.46 35.16

1760 5.32 36.02

SPL170 5.17 35.87



Transmission and Yoke Length (continued)

Transmission Transmission Mounted PTO's



ENgiNE TraNsmissioN

PTo mouNTiNg

coNfirmEd PTo cLEaraNcE

avaiLabLE coNfiguraTioNs

rH sTEP mTd aTd

rH ob

vErT. aTdrH Horiz. ib

aTd

MB 900

Allison 3K A 8, 9 8, 9 8, 9

Allison 1K/2K A 2, 3, 4 2, 3, 4 2, 3, 4

Eaton FS A, B, G 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4

MBT520-6DA B1, D1 1, 2, 3 1, 2, 3 1, 2, 3

MBT660-60A B1, D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4

RT-6609A

B1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4

C 5, 6, 7 5, 6, 7 5, 6, 7

D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4

E See D and C Rows See D and C Rows See D and C Rows

F See B and C Rows See B and C Rows See B and C Rows

RT-8608L, RT8709B, RTO-10910B-AS,

RT-8908LL,RTO-11908LL,RTO-11909ALL

B NONE NONE NONE

C 5, 6, 7 5, 6, 7 5, 6, 7

D1 1, 22, 32, 4 1, 22, 32, 4 1, 22, 32, 4



RT-8709B, RTO-10910B-AS,

RT-8908LL, RTO11908LL,RTO-11909ALL

H, M3 10 10 10

Eaton FR-9210B

B NONE NONE NONE

C 5, 6, 7 5, 6, 7 5, 6, 7

D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4



H, M3 10 10 10

J, K NONE NONE NONE

PTo modEL

dEsigNaTioN modEL sEriEs boLT PaTTErN

1 Chelsea 236 6-Bolt


3 Muncie TG6 6-Bolt

4 Muncie CS6 6-Bolt



7 Muncie TG8 8-Bolt


9 Muncie CS20 10-Bolt

10 Chelsea 541Rear Mount/Thrushaft®

provision only

1We recommend a "Direct-Mount" pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer/dealer/body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations.

2Requires 12K or less Deflection Pad Front Suspension.

3When dealer orders vehicle, they must "line note" module 362 with specific RH PTO model to be installed.

Transmission Transmission Mounted PTO's (continued)avaiLabLE PosiTioNs

dEsigNaTioN daTa codE dEscriPTioN

A 363-001 LH

B 363-002 RH

C 363-003 Bottom

D 363-006 RH w/Adapter

E 363-008 RH w/Adapter & Bottom

F 363-009 RH & Bottom

G 363-011 LH & RH

H 363-012 LH Rear

J 363-013 RH Rear

K 363-014 LH Rear & Rh Rear

M3 363-015 RH Side & LH Rear

ENgiNE TraNsmissioN

PTo mouNTiNg

coNfirmEd PTo cLEaraNcE

avaiLabLE coNfiguraTioNs

rH sTEP mTd aTd

rH ob

vErT. aTdrH Horiz. ib

aTd

ISC

Allison 3K A 8, 9 8, 9 8, 9

Allison 1K/2K A 2, 3, 4 2, 3, 4 2, 3, 4

Eaton FS A, B, G 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4

RT-6609A

B NONE NONE NONE

C 5, 6, 7 5, 6, 7 5, 6, 7

D 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4



RT-8608L, RT8709B, RTO-10910B-AS,

RT-8908LL,RTO-11908LL,RTO-11909ALL

B1 NONE NONE NONE

C 5, 6, 7 5, 6, 7 5, 6, 7

D1 1, 22, 32, 4 1, 22, 32, 4 1, 22, 32, 4



RT-8709B, RTO-10910B-AS,

RT-8908LL, RTO11908LL,RTO-11909ALL

H, M3 10 10 10

Eaton FR-9210B

B NONE NONE NONE

C 5, 6, 7 5, 6, 7 5, 6, 7

D1 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4



H, M3 10 10 10

J, K NONE NONE NONE

ISBAllison 1K/2K A 2, 3, 4 2, 3, 4 2, 3, 4

Eaton FS A 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4



1We recommend a "Direct-Mount" pump be attached to RH mounted PTO ilo shaft driven option to avoid conflict with exhaust. Best effort will be given to warn customer/dealer/body builder of potential installation conflicts, but customer accepts responsibility for any interferences which may arise from post-factory installations.

2Requires 12K or less Deflection Pad Front Suspension.

3When dealer orders vehicle, they must "line note" module 362 with specific RH PTO model to be installed.

Transmission

AYAX

BY

BX

BC

BA

AC

AA



Transmission Mounted PTO and U-Joint Specifications

Lowest Point From Chassis "0"

Transmission

*MBT520 & 660 Transmissions only used with MB926 EngineAll Dimensions are in Millimeters Except Those in (inches) All Dimensions are to Chassis ZeroAll Transmission Centerline of U-Joint Dimensions are Based Upon 1710 Series Yokes Except FS-5205A which is Shown with a 1610 Series Yoke


-�February, 2008

Transmission PTO MastercummiNs isc, isb, mb 926

TraNsmissioN

maiN PTo oPENiNgs as viEwEd from LEfT sidE of cHassis cENTErLiNE of

u-joiNT usiNg a 1710 sEriEs yokE

(except where noted)

LowEsT TraNsmissioN

PoiNT - LocaTioN +/-0.12 (3.0)

ENgiNE drivE LiNE

aNgLE

ENgiNE/ TraNsmissioN

LocaTioNTraNs. LENgTH

w/o yokE

rH sidELEfT sidE for aLLisoN & fs

boTTom for fr & rT

a b c aX bX ay by aa ba bc ac

3° 1453 -54 *MBT520-6DA*MBT660-60A

602 (23.7)

-222 1678 N/A

-93 2205 1783 -298

5° 1450 -90 -266 1669 -156 2200 1771 -346

3° 1453 -54 Allison 1000/2000 SAE No.3

700(27.6)

-70 1756 -70 1756 -95 2238 1939 -364

5° 1450 -90 -116 1752 -116 1752 -159 2233 1925 -417

3° 1453 -54 Allison MD 3K W/ORW/O Retarder

673 (26.5) N/A

-101 2350 2118 -422

5° 1450 -90 -168 2345 2101 -481

3° 1453 -54 Allison MD 3K W/PTO & W/ or

W/O Retarder

780 (30.7)

-79 1635 -83 1635 -101 2350 2118 -422

5° 1450 -90 -121 1631 -125 1631 -168 2345 2101 -481

3° 1453 -54 FS-5205A, FS-5205BFS-6305A, FS-6305B

589 (23.2)

-191 1719 -174 1784 -92 2175 1948 -325

5° 1450 -90 -236 1711 -222 1777 -153 2171 1936 -378

3° 1453 -54 FS-5406A, FS-6406A

FSO-6406A, FSO-8406A

650 (25.6)

-253 1763 -253 1763 -95 2236 1948 -346

5° 1450 -90 -300 1753 -300 1753 -158 2231 1935 -399

3° 1453 -54RT-6609A 721

(28.4)-107 1559 -187 1555 -99 2307 2204 -184

5° 1450 -90 -146 1555 -236 1548 -164 2301 2196 -246

3° 1453 -54 RT-8608LRT-8709B

734 (28.9)

-106 1716 -236 1708 -99 2306 2108 -257

5° 1450 -90 -152 1711 -281 1698 -164 2301 2098 -316

3° 1453 -54 FR-9210BRTO-10910B-AS

759 (29.9)

-87 1716 -236 1708 -101 2354 2108 -257

5° 1450 -90 -132 1711 -281 1698 -169 2349 2098 -316

3° 1453 -54 RT-8908LLRTO-11908LL

RTO-11909ALL

841 (33.1)

-106 1715 -236 1708 -105 2435 2108 -257

5° 1450 -90 -152 1710 -281 1698 -176 2430 2098 -316

Transmission


Page 9-9Note: Dimensions in parentheses are millimeters February, 2008

gEar daTa mbT520-6da mbT660-60a

Number of teeth 45 53

Diametral Pitch 5.598 6.593

Pitch Diameter (PD) 8.038 8.038

Pressure Angle 17.5° 17.5°

Helix Ange 26.966° 26.966°

RPM @1000 RPM of Engine 453 453

Pitch line velocity @ 1000 RPM engine 1465 FPM** 1465 FPM**

Power Take Off Specifications - Mercedes Manual 6 Speed

** Feet Per Minute

SECtion viEw A-A

6.70(169.0)

6.10(156.0)

25°

Right SiDE viEw

9.20(233.0)

A

A 4.70(121.0)

2.0(50.0)

Transmission


Page 9-�0Note: Dimensions in parentheses are millimeters February, 2008

Power Take-Off Specifications - Eaton Manual 6 Speed

PowER tAKE-oFFPAD on Rh SiDE

BOTH SIDES

20°

4.31(109.5)

20°

5.71(145.0)

TO FRONT FACE TRANS CASE

0.52(13.1)

6.01(152.7)

POINT XPOINT Y

PowER tAKE-oFFPAD on Lh SiDE

6.01(152.7)

0.52(13.1)

FS-5406AFS-6406A

FSO-6404AFSO-6406AFSO-8406A

} FS-5406AFS-6406AFSO-6406AFSO-8406A

{TO FRONT FACE TRANS CASE

gEar daTa fs-5406a fs-6406a fso-6406a fso-8406a

Number of teeth 38 38 48 48

Diametral Pitch 6.35 6.35 7.00 7.00

Pitch Diameter (PD) 6.454 6.454 6.454 6.454

Pressure Angle 20° 20° 20° 20°

Helix Angle 22° RH 22° RH 26° RH 26° RH

RPM @1000 RPM of Engine 522 522 680 680

Pitch line velocity @ 1000 RPM engine 882 FPM** 902 FPM** 840 FPM** 840 FPM**

** Feet Per Minute

Transmission


Page 9-��Note: Dimensions in parentheses are millimeters February, 2008

gEar daTarigHT sidE LEfT sidE

fs-5205a fs-5205b fs-5205a fs-5205b





Helix Ange RH 30.8° 30.8° 18.68° 18.68°

RPM @1000 RPM of Engine 460 543 435 515

Pitch line velocity @ 1000 RPM engine 661** 780** 374** 443**

Power Take Off Specifications - Eaton Manual 5 Speed

** Feet Per Minute

ELECTRICAL

REAR viEw


POINT X


POINT Y


8.53(216.6)

5.29(134.3)

4.75(120.6)

0.50(12.7)

3.78(96.0)

20°38°

0.86(21.8)

0.50(12.7)

4.69(119.1)


6.00(152.4)

Transmission



gEar daTa fs-6305a fs-6305b


Diametral Pitch 6.35 6.50


Pressure Angle 20° 20°

Helix Angle 22° RH 23° RH

RPM @1000 RPM of Engine 480 480

Pitch line velocity @ 1000 RPM engine 831 FPM** 859 FPM**

Power Take-Off Specifications - Eaton Manual 5 Speed(continued)


BOTH SIDES

20°

4.31(109.5)

20°

5.71(145.0)


0.52(13.1)

6.01(152.7)

POINT XPOINT Y


6.01(152.7)

0.13(3.4)

FS-6305AFS-6305B}


FS-6305AFS-6305B{

** Feet Per Minute

Transmission



gEar daTa fs-5406a fs-6406a fso-6406a fso-8406a





Helix Angle 22° RH 22° RH 26° RH 26° RH

RPM @1000 RPM of Engine 522 522 680 680

Pitch line velocity @ 1000 RPM engine 882 FPM** 902 FPM** 840 FPM** 840 FPM**

Power Take-Off Specifications - Eaton Manual 6 Speed


BOTH SIDES

20°

4.31(109.5)

20°

5.71(145.0)


0.52(13.1)

6.01(152.7)

POINT XPOINT Y


6.01(152.7)

0.52(13.1)

FS-5406AFS-6406A

FSO-6404AFSO-6406AFSO-8406A

} FS-5406AFS-6406AFSO-6406AFSO-8406A

{TO FRONT FACE TRANS CASE

** Feet Per Minute

Transmission



Power Take Off Specifications - Eaton Manual 9-11 Speed

5.52(140.1)

5.52(140.1)

4.48(122.9)6.50

(165.1)

1.90(48.2)

1.90(48.2)

4.72(120.0)

0.62(15.7)

2.06(52.3)

0.81(20.5)

2.45(62.3)

1.38(35.0)

2.75(69.8)

0.25(6.3)

1.25(31.7)

1.38(35.0)

2.75(69.8)

4.88(123.9)

6.25(158.7)

POINT XRH PTO

FRONT FACE OF TRANS

POWER TAKE-OFFPAD ON RH SIDE

A

90°

3.75(95.3) 0.50

(12.7)

POINT YBOTTOM

3.75(95.3)

0.50(12.7)

0.79(20.0)

2.00(50.8)

1.00(25.4)

1.93(49.0)

1.38(35.0)

3.00(76.2)

7.00(177.8)

3.00(76.2)

4.12(104.6)

4.12(104.6)

9.25(234.9)

1.93(49.0)

1.38(35.0)

FRont FACE

7/16-14 UNC 8 HOLES

POWER TAKE-OFFPAD ON BOTTOM

Transmission

PTo LocaTioNs

gEar daTa rH boTTom


Diametral Pitch 6/8 6/8


Pressure Angle 20° 20°

Helix Angle RH - -

EaToN fuLLEr maNuaL TraNsmissioNs 9, 10 & 11 sPEEds

ENgiNE @ 1000 rPm

PiTcH LiNE vELociTy fT/miN

PTo rPma° # sPEEds modEL

PTo LocaTioN

rH boTTom

45° 9RT - 8608L 1134 1185 578

RT - 8709B 1370 1435 700

57°10

FR - 9210B 1276 1333 650

RT - 8908LL 1370 1784 870

RTO - 11908LL

1854 1936 94445°

RTO - 10910B - AS

11 RTO - 11909ALL

Eaton Manual 9-11 Speed(continued)


Page 9-��February, 2008

Transmission



PTO Specifications - Eaton Mid Range 9 Speed RT-6609

gEar daTa fs-6609a

Number of teeth 33

Diametral Pitch 6/8

Pitch Diameter (PD) 5.5

Pressure Angle 20°

Helix Angle SPUR

RPM @1000 RPM of Engine 720

Pitch line velocity @ 1000 RPM engine 1037**

** Feet Per Minute

5.42(137.6)

4.17(106.0)

4.17(106.0)

3.56(90.2)

1.47(37.2)

1.47(37.2)

60

4.29(109.1)


REAR viEw


POINT X



4.29(109.1)

POINT Y

3.83(97.2)

Transmission



aLLisoN 1000 sEriEs TraNsmissioNs

TraNsmissioN gEar daTaLEfT/rigHT

sidE

1000 SERIES5/6 SPEED

Number of Teeth 64

Diametral Pitch 6,865


Pressure Angle 20°

RPM @1000 RPM of Engine See Note

Note: Engine and PTO RPM are 1 to 1 with Neutral lock upNote: 0.006-0.029 Normal operating backlash after PTO is installed

Power Take-Off Specifications - Allison Automatics1000/2000 Series

1.24(31.4)

11.94(303.0)

5.67(144.0)

.75(19.0)

PTO DRIVEGEAR WIDTH

1.24(31.4)

.75(19.0)

LEFT SIDERIGHT SIDE

PTO DRIVEGEAR WIDTH

5.67(144.0)

FRONT VIEWRIGHT SIDE VIEW

SAE NO. 3TRANSMISSION

CONVERTERHOUSING

FRONT MOUNTING

FACE

LH & RH

2.06(52.4)

1.37(34.9)

4.13(104.8)

5.50(139.6)

2.75(69.8)

2.75(69.8)

Transmission



PTO Specifications - Allison Automatics - 3000 Series

aLLisoN 3000 sEriEs TraNsmissioNs

modEL gEar daTa

5/6 SPEED3000, EVS, HS, RDS, TRV,

3200, TRV3500, EVS, RDS

POSITION* 4 o'clock R/H 8 o'clock L/H

Number of teeth 68

Diametral Pitch 10.16


Pressure Angle 20°

Pitch Line Velocity 1856 FPM**

* As viewed from rear.** Feet per minute.

7.20(183.0)

1.8(46.5)

RIGHT SIDE VIEW VIEW A-AAS VIEWED

FROM THE FRONT

LEFT SIDE VIEW

A

A

5.30(135.0)

5.30(135.0)

3.70(93.0)

7.20(183.0)

1.8(46.5)

3.70(93.0)

.60(15.0)

.70(19.0)

6° 15' 8°

Transmission


Page 9-�9Note: Dimensions in parentheses are millimeters February, 2008

FRONT VIEW LEFT SIDE VIEW

3° REF17.40(442.0)

25.00(635.0) REF

66.57(1691.0)

21.00(533.0)

FORWARD

CHASSISCL

Acterra AWD Transfer CaseMTC 4210 available on 4 x 4

MTC 4213 (shown) available on 6 x6

22.82(579.7)

6.40(162.5)

6.82(173.3)

9.07(230.4)

11.14(283.0)

sterling acterra - mmsm-m-s.com/vocrefguide/vrg/acterra/ac 09transmission.pdfrpl25 5.37 34.27 spl140...

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