Analysis Of Pakistan Analysis Of Pakistan IndustriesIndustries

Pakistan Steel Pakistan Steel IndustryIndustry

Group Member:Group Member:Muhammad Asad AliMuhammad Asad Ali

Naeem Naeem

Importance Of Steel Importance Of Steel IndustryIndustry

Established in 1985, Established in 1985, Pakistan Steel is Pakistan Steel is leading steel producer with a production leading steel producer with a production capacity of 1.1 million tones per year.capacity of 1.1 million tones per year.

Strategically located 40km south east of Strategically located 40km south east of

Karachi in close vicinity to port Karachi in close vicinity to port Muhammad Bin Qasim, Pakistan Steel is a Muhammad Bin Qasim, Pakistan Steel is a costal site which lies on the National costal site which lies on the National Highway and is linked to the railway Highway and is linked to the railway network. network.

Continue……Continue……

Spread over an area of 18,600 Spread over an area of 18,600 acres (29 square miles) with 10,390 acres (29 square miles) with 10,390 acres for the main plant, 8070 acres acres for the main plant, 8070 acres for the township and 200 acres for for the township and 200 acres for the water reservoir Pakistan Steel is the water reservoir Pakistan Steel is Pakistan's largest industrial Pakistan's largest industrial complex, comprising component complex, comprising component units numbering more than 20.units numbering more than 20.

Continue….Continue….

We specializes in the production of flat steel We specializes in the production of flat steel products including, billets, slabs, hot rolled products including, billets, slabs, hot rolled coils, cold rolled coils, galvanized coils, cold rolled coils, galvanized sheets/coils/formed sections and corrugated sheets/coils/formed sections and corrugated sheets. We are vital to the supply of high sheets. We are vital to the supply of high quality and cost effective steel products to quality and cost effective steel products to the domestic market. Pakistan Steel's the domestic market. Pakistan Steel's constant efforts in continuous improvement constant efforts in continuous improvement and quality management have resulted in and quality management have resulted in accreditation in ISO 9001, 14001, 17025, SA accreditation in ISO 9001, 14001, 17025, SA 8000 and OHSAS 18001 8000 and OHSAS 18001

HistoryHistory

The initial idea for a domestic iron and The initial idea for a domestic iron and steel mill was put forward in the first five steel mill was put forward in the first five year plan of Pakistan (1955 - 1960). year plan of Pakistan (1955 - 1960). Debates over the manufacturing process, Debates over the manufacturing process, supply sources of the requisite machinery supply sources of the requisite machinery and raw materials, plant site, domestic ore and raw materials, plant site, domestic ore versus imported ore, ownership pattern, versus imported ore, ownership pattern, product mix and above all foreign product mix and above all foreign financing credit kept the project on hold financing credit kept the project on hold for a considerable timefor a considerable time..

VisionVision

WE AIM TO LEAD AND NOT WE AIM TO LEAD AND NOT FOLLOWFOLLOW

OUR COMMITMENT IS TO OUR OUR COMMITMENT IS TO OUR CUSTOMERS CUSTOMERS

OUR ENVIRONMENT IS OUR OUR ENVIRONMENT IS OUR RESPONSIBILITY RESPONSIBILITY

Table Of contentsTable Of contents

IntroductionIntroduction ImportanceImportance HistoryHistory VisionVision ProductsProducts CommunityCommunity conclusionconclusion

Quality AssuranceQuality Assurance

Pakistan Steel's determined effort Pakistan Steel's determined effort in in the field of quality management have been the field of quality management have been recognized and accredited by SGS an recognized and accredited by SGS an internationally reputable accreditation internationally reputable accreditation company. The commitment to quality is company. The commitment to quality is fully supported by our higher management fully supported by our higher management with the determination to create value for with the determination to create value for all our stakeholders by continuous all our stakeholders by continuous improvement of our processes and systems improvement of our processes and systems by the active involvement of our workforce by the active involvement of our workforce

ProductsProducts

BilletsBillets Hot Rolled Products Hot Rolled Products Cold Rolled Products Cold Rolled Products Galvanised Products Galvanised Products Chequered Plates & Formed Sections Chequered Plates & Formed Sections Pig IronPig Iron CokeCoke Oxygen & NitrogenOxygen & Nitrogen

BilletsBillets

Pakistan Steel billets, Pakistan Steel billets, are are produced to tight tolerances, high produced to tight tolerances, high surface finish and superior quality. surface finish and superior quality.

UsesUses

Manufacturing plain, deformed, twisted and Manufacturing plain, deformed, twisted and ribbed bars ribbed bars

Manufacturing steel sections viz, rails, angles, Manufacturing steel sections viz, rails, angles, joints, channels, squares, flat bars, rods, wire joints, channels, squares, flat bars, rods, wire rods, bailing hoops, tees and chains rods, bailing hoops, tees and chains

Manufacturing seamless pipes. Manufacturing seamless pipes.

Manufacturing of spring steel flat barsManufacturing of spring steel flat bars

Hot Rolled Products Hot Rolled Products Hot rolled carbon steel coils, sheets, Hot rolled carbon steel coils, sheets,

strips and plates strips and plates are produced at our are produced at our 1700mm Hot Rolling Strip Mill. 1700mm Hot Rolling Strip Mill.

Uses:Uses: Seam Welded Pipes for Gas/Water/Oil.Seam Welded Pipes for Gas/Water/Oil.

Storage Tanks, Vessels, Containers.Storage Tanks, Vessels, Containers.Ships/Barges, Launches & Floating Structures.Ships/Barges, Launches & Floating Structures.Fabricated Sections/Structures.Fabricated Sections/Structures.General Purpose Sheets/Plates.General Purpose Sheets/Plates.Wheel Rims.Wheel Rims.Formed Sections, Steel Flooring and Cold Formed Sections, Steel Flooring and Cold Rolled Products. Rolled Products.

Gavanised ProductsGavanised Products

Gavanised ProductsGavanised Products Galvanised Galvanised products such as Coils/Sheets are products such as Coils/Sheets are being produced through hot - dip being produced through hot - dip continuous process.continuous process.

Cold Rolled Products Cold Rolled Products

The cold rolled sheets/coils are being The cold rolled sheets/coils are being produced at Single Strand Reversible produced at Single Strand Reversible Mill with a capacity of 200,000 Mill with a capacity of 200,000 tonnes.Out of this 100,000 tonnes tonnes.Out of this 100,000 tonnes are converted into galvanized are converted into galvanized coils/sheets and 10,000 tonnes can coils/sheets and 10,000 tonnes can be utilized in the manufacturing of be utilized in the manufacturing of Cold Formed Sections. Cold Formed Sections.

Pig Iron Pig Iron

Pig Iron, a product of the Iron making plant, Pig Iron, a product of the Iron making plant, is used in liquid form for production / is used in liquid form for production / conversion into Steel at Steel making Plant. conversion into Steel at Steel making Plant. In addition to this it is used in foundries for In addition to this it is used in foundries for manufacture of wide varieties of iron manufacture of wide varieties of iron castingscastings..

Pakistan Steel produces, Pakistan Steel produces, two grades of two grades of Pig Iron - Foundry Grade Pig Iron (F.P.I) and Pig Iron - Foundry Grade Pig Iron (F.P.I) and Conversion Grade Pig Iron (C.P.I). Normal Conversion Grade Pig Iron (C.P.I). Normal practice at Pakistan Steel is to produce practice at Pakistan Steel is to produce Conversion Grade Pig Iron (CPI). Conversion Grade Pig Iron (CPI).

Coke Coke

Coke is produced at the Coke Oven and Coke is produced at the Coke Oven and By-products Plant and is the solid By-products Plant and is the solid reduce of the destructive distillation of reduce of the destructive distillation of coal blend. It is cellular, infusible and coal blend. It is cellular, infusible and hetrogeneous in both physical and hetrogeneous in both physical and chemical properties. It is used as a fuel chemical properties. It is used as a fuel and reducing agent in the Blast Furnace and reducing agent in the Blast Furnace for the manufacturing of Pig Iron. for the manufacturing of Pig Iron. Excessive quantity is saleable in the Excessive quantity is saleable in the market market

Uses:Uses:

Widely used as a fuel by foundries in Widely used as a fuel by foundries in cupolas for melting iron scrap and pig iron.cupolas for melting iron scrap and pig iron.In sugar mills employing the carbonising In sugar mills employing the carbonising process.process.For making chemicals/calcium carbide.For making chemicals/calcium carbide.Used in the pharmaceutical industries.Used in the pharmaceutical industries.Coke breeze is used for steam generation Coke breeze is used for steam generation in boiler houses.in boiler houses.Used in Steel making for carbon Used in Steel making for carbon adjustment. adjustment.

Oxygen & Nitrogen Oxygen & Nitrogen Pakistan Steel has it's own Oxygen Pakistan Steel has it's own Oxygen

Plant,Plant, manufactured by L'Air Liquide of manufactured by L'Air Liquide of France. The plant is designed and operated France. The plant is designed and operated to a capacity to fulfill all our production to a capacity to fulfill all our production needs. The plant comprises two identical needs. The plant comprises two identical air separation units in which oxygen and air separation units in which oxygen and nitrogen are distilled from the atmosphere. nitrogen are distilled from the atmosphere. The main consumer of oxygen is the Steel The main consumer of oxygen is the Steel Making Plant where oxygen is blown into Making Plant where oxygen is blown into the converters in order to convert molten the converters in order to convert molten iron into steel. Oxygen is also supplied to iron into steel. Oxygen is also supplied to the Central Maintenance department where the Central Maintenance department where it used in welding and cutting processes. it used in welding and cutting processes.

ContinueContinue

The gaseous Nitrogen produced is The gaseous Nitrogen produced is mainly used as a shielding & purging mainly used as a shielding & purging gas at the Cold Rolling Mill in the gas at the Cold Rolling Mill in the annealing & galvanizing units. Nitrogen annealing & galvanizing units. Nitrogen is also used in the hydraulic systems of is also used in the hydraulic systems of the Cold Rolling and Hot Strip Mills and the Cold Rolling and Hot Strip Mills and as an inert gas at the Coke Dry as an inert gas at the Coke Dry Quenching Plant. In addition both gases Quenching Plant. In addition both gases are also supplied in cylinders to are also supplied in cylinders to facilitate the work where pipeline facilitate the work where pipeline network is not available. network is not available.

Refractory BricksRefractory Bricks

The following bricks are Produced:The following bricks are Produced:

Tar Bonded Dolomite RefractoriesTar Bonded Dolomite Refractories

Tar Bonded Dolomite Compound Tar Bonded Dolomite Compound

Fire Clay Refractories Fire Clay Refractories

Granulated Blast Furnace Granulated Blast Furnace SlagSlag

Blast Furnace Slag, Blast Furnace Slag, is produced as is produced as a result of the reduction of iron oxide a result of the reduction of iron oxide to iron. It consists of silicates, the to iron. It consists of silicates, the alumina silicate of lime, a minor alumina silicate of lime, a minor percentage of ferric and managanese percentage of ferric and managanese oxide and sulphur. oxide and sulphur.

Coal Tar Coal Tar Coal tar is a by-product of the Coke Oven Coal tar is a by-product of the Coke Oven

and By-product plant during the and By-product plant during the manufacture of metallurgical coke manufacture of metallurgical coke

Coke oven gas of 80 - 82°C is cooled in Coke oven gas of 80 - 82°C is cooled in tubular gas coolers equipped with horizontal tubular gas coolers equipped with horizontal tubes each with a 3000 square meter cooling tubes each with a 3000 square meter cooling surfacesurface

Coke oven gas after cooling in the coolers is Coke oven gas after cooling in the coolers is delivered for purification from the tar traces delivered for purification from the tar traces into electrostatic precipitators located on the into electrostatic precipitators located on the suction side of the coke oven gas blowerssuction side of the coke oven gas blowers

Boulder Slag Boulder Slag

Boulder Slag, Boulder Slag, is produced by is produced by Pakistan Steel by using a semi direct Pakistan Steel by using a semi direct method in which slag formed from method in which slag formed from the Blast Furnaces is processed at a the Blast Furnaces is processed at a slag granulation plant via a wet slag granulation plant via a wet quenching process quenching process

ConclusionConclusion

Pakistan steel industry is the largest Pakistan steel industry is the largest industrial enterprise is producing a a industrial enterprise is producing a a vast variety of main products as well vast variety of main products as well as by-products, principally for use as by-products, principally for use within the country. This includes both within the country. This includes both round and flat mild steel productsround and flat mild steel products

Thank YouThank You

Any questions?Any questions?