steel fabricators review v37-spring 2011

A PEDDINGHAUS PUBLICATION FOR FABRICATORS MAKING TODAY’S SKYLINE POSSIBLE

Advantage 2 – The Most Robust Drilling Machine Available PAGE 14Slash Programming Overhead with Adnexxus PAGE 16Peddinghaus HSFDB-2500 PAGE 18Not Just an Anglemaster… A Revolution PAGE 22PeddiWriter Automatic Layout Marking System PAGE 26Meet the Expert: Greg Carpenter, Systems Manager PAGE 28Leaving our MARK at the NASCC PAGE 32

V O L U M E 3 7 | S P R I N G 2 0 1 1

MountainStates Steel

Making It HappenSince 1949PAGE 10

KostasLiaromatis

Greek Fabricator Visits NASCCPAGE 4

NorcoManufacturing

Advantage 2 Delivers…Show Floor to Shop Floor!PAGE 8

A Great Time to be in Pittsburgh!The NASCC in Pittsburgh is like the Steelers

in the Super Bowl – always exciting, always

entertaining, and exceptional teamwork.

The AISC has done another superlative job in

organizing a fast paced conference with

“something for everyone”.

Congratulations to

Katey Preston and

Elizabeth Robelet,

AISC Conference

organizers for another

superlative effort. Kind regards to the AISC

management team headed by Roger Ferch,

Scott Melnick, and John Cross, for their

dedication to progress!

Steel now owns 58% of building materials

in the USA construction industry. It is time

to capitalize and GET INVOLVED EARLY in

building projects. You will be glad you did!

2 STEEL FABRICATORS’ REVIEW SPRING 2011

Lyle Menke

Peddinghaus Orange in the Steel City – The Colors of Steel

Everyone in our industry is familiar with the steel logo. The distinct Steelmark logo consists of three stars (technically called “hypocycloids”) that highlight steel’s inherent strength and toughness.

The Steelmark logo maintains three distinct colors that represent the three materials used to produce steel:

• Yellow for coal• Orange for iron ore• Blue for steel scrap

Did you know that Orange has been a significant color in Peddinghaus history? I’m sure that a quick look at any Peddinghaus machine, document, website, or promotion will reveal to you the distinct Peddinghaus metallic logo in the flashy orange color. Orange denotes Peddinghaus’ honor to the steel industry.

Peddinghaus Introduces New Technology at EVERY NASCC Show

Q: What is the Number 1 Reason why industry people attend conferences or trade shows?

A: To view new technologies, engineering design progress, and methods to improve their business efficiency.

What’s new? is a common question that everyattendee asks at a trade show. Sounds feasi-ble, doesn’t it? The reason that most peopleattend trade shows is for one reason – to seewhat new is being exhibited.

I did a little research. Did you know that Peddinghaus has introduced NEW machines or technology at everyNASCC Conference in the past decade?

Just Look at this “Top Ten List” of Fab Shop Winners:

2011 – Pittsburgh: 1. The new PeddiWriter four axis fully CNC BIM layout marking center2. Adnexxus Software – linking BIM model to production

2010 – Orlando: 1. High Speed/Carbide/Tool Changer: Advantage II Drill2. Revolution 833 angle/plate/channel processing

2009 – Phoenix: HSFDB high speed carbide plate processing: drill/tap/mill

2008 – Nashville/Oktoberfest: BDL 1250/9 D World’s fastest high speed drill

2007 – New Orleans: Thermal Fabricating with the Ring of Fire

2006 – San Antonio: 1. Fastest selling drill in the world: Advantage I PCD B2. Speed Sawing: DGP & 1250 superfast band saws

2005 – Montreal: High Tonnage/Heavy Duty structural drill: BDL 1250/9B

2004 – Baltimore: Heavy duty drill/plasma plate processing FDB 2500

2003 – Long Beach: Drill/Punch/Plasma Tech: FPDB 2500 plate processor

2002 – Seattle: Drill/Plasma Plate processing: FDB 1500

2001 – Ft. Lauderdale: Anglemaster AFPS 643 for Angle iron & flat stock

Continued on page 24

Experience Peddinghaus’ “Power of One”You know our theme for 2011 – we want our customers to experience Peddinghaus’ commitment to being Number One in the industry.

That is why I travel extensively: I want to visitwith as many fabricators as possible in NorthAmerica. I am eager to learn of your issues orproblems, your industry thoughts, and howPeddinghaus can help.

One thing that I have learned in my travels isthat structural fabricators are very resilient. Let’sbe realistic, we know from firsthand experience,and from AISC reports that the last year was difficult, but it is not a reason to panic!

We are all professionals in our industry. Businesscycles exist, and you cannot make money everyyear. The key to success is to “weather thestorm” of a down year, by making good businessdecisions in the good years! Saving for a rainyday is great advice – no matter how old you are!

Relax and be confident, you have thePeddinghaus’ Power of One on your side!

Visit Booth 402 – Our Engineers are On Fire!You know I can tell that my engineering staff isreally working hard at new products, especiallywhen one of their computers catches on fire! Was it spontaneous combustion or super fast

mouse clicking? Maybe it was theirHot Ideas! I don’tknow, but I can tellyou this, our engineers

have been working really hard!

Did you know that Peddinghaus has introducedNEW technology at every NASCC show for thepast 10 years! Our commitment to new break-through technology has no rival in our industry.

Just look at our line-up for Pittsburgh this year:

1. The all new PEDDIWRITER CNC plasma arcwriting machine that takes the labor costs –and the guess work – out of shop layout anddetail work. The new PeddiWriter technologywill amaze you with its speed and accuracy.Imagine having all detail functions completedin your process line – with no delays! Indeed,the PeddiWriter will fast become the productof the Decade!

2. We can’t keep up with production for thedemand of the ADVANTAGE II high speed carbide drill with tool changer. We didn’tbring the tool changer to the fabricationparty, but we have certainly made it better.You would think that our engineers wouldleave it alone – but no they have improved itwith new under web scribing technology. Yes,all four sides of a beam or profile can bemarked with layout detail on one machine!

Continued on page 6

FROM THE CEO

Anton Peddinghaus

Welcome to NASCC, Pittsburgh – The Steel CityThe family of Peddinghaus employees welcomes you to Pittsburgh and the

annual North American Steel Construction Conference. The NASCC has

become the showplace for technology for the steel construction industry,

and keeps growing annually.

Can you think of a better city to host this event? I certainly can’t. Pittsburgh –

the Steel City – is also known as the City of Bridges for all its steel structures.

Home to the NFL’s Pittsburgh Steelers, this city is known for hardworking,

dedicated people who know the steel industry – and what it means to the USA.

w w w. s t e e l f a b r e v i e w . c o m

SPRING 2011 STEEL FABRICATORS’ REVIEW 3


KOSTAS LIAROMATIS STEEL FABRICATION

Greek Fabricator Visits NASCC: Values TechnologyEDITOR NOTE: Kostas Liaromatis is a premier structural fabricator, located in Patros, Greece. They specialize inindustrial and commercial work, such as power plants, factories, refineries, and similar petro-chemical type work.

They average about 15,000 tons per year, with capacity for much more. Typical of many industry companies,Liaromatis is a family business.

Business challenges abound in Greece, but with technology and a good business partner, Liaromatis is thriving…“Don’t believe everything you hear on the World News,” says John Liaromatis. John’s words are in bold italics onthese pages.

Ask John Liaromatis, a principal in the structural fabricating firm, Kostas Liaromatis,why he attends the NASCC. After all, he hasbeen to the Conferences in Nashville andPhoenix, and he responds quickly:

“My steel fabricating business continued to grow – and I was searching for the best technology in theindustry for my fab shop.”

What other exhibition offers a structural fabrica-tor the opportunity to see fabrication machinesand various technology in one location at onetime. In three trade show aisles, a fabricator canview every major structural machinery company.

John says, “I inspected and compared all the availablemachine tools – from all the manufacturers:Peddinghaus, Ficep, Voortman, Python, ControlledAutomation, Daito, Behringer, Kinetic… all of them.”

When it came time to select new equipmenttechnology for his state-of-the-art structuralshop, John’s choice was simple:

“I Chose Peddinghaus… Here is Why:

• Best and Latest Technology• Strong, Ruggedly Built• Exceptional 24 Hour phone assistance• Same Day Spare Parts Shipments• Peddinghaus NEVER Lets you Down

• Peddinghaus is ALWAYS there to help my business• They insure that I am happy”

The Liaromatis Family: (l-r) Panagiotis, Allegra, Kostas and John

“The most important decision a fabricator ever makes is his material handling shop layout!”

— Mr. Kostas Liaromatis


The Revolution 833 SpinsAngle/Channel/Plate into Cash for Liaromatis John Liaromatis is a strong believer in “break-through” technology. The PeddinghausRevolution 833 delivers detail components for angle/channel/flats & plate with the technologiesof punching, shearing, and marking. All in acompact machine that is easy to load, process,and unload with one operator.

“I’ve been waiting for this type of detail machine for a LONG time,” says John.

“It needed to be versatile, accurate, and productive.”

The Peddinghaus Revolution 833 delivers.”

When Liaromatis runs production, theirprocesses are designed for a manufacturing “justin time” organization. They minimize raw stock inventory investment by fabricating the steelexactly when the fabricated components arerequired at the project site.

Detail components can get easily overlooked ormisplaced in a large structural shop – but not atLiaromatis.

“We can changeover from angle to plate without stopping the machine”

“I can run all my clip angles, splice plate connections, and some cap plates in the morning; they are fitted and welded the same afternoon.”

No other Anglemaster or detail type machine on the market can process what the Revolution can:

• 200 x 200 x 25 mm – 8 x 8 x 1" Angle Iron• 305 mm Wide – 12" Wide Channel• 305 x 25 mm – 12 x 1" flat/plate

In Structural Steel Fabrication – Your Shop Layout is the KEY TO SUCCE$$Thinking of buying a machine or modifyingyour fab shop material flow? READ HEREFIRST!

In the next “Summer” SFR issue, we will explorein detail how your shop layout is the most critical decision for profitability, future growth,and success. Watch for Liaromatis’ Part II in acouple of months.

In this issue, we will give you a quick look at theshop layout of K. Liaromatis StructuralSteelworks. Following are some fast facts foryour consideration:

• Liaromatis designed their shop material handling flow BEFORE the building was constructed

Continued on page 7

Loading the 833 is the same for angle, channel or plate – start outside and save space. The Revolution 833 produces on the inside with a space saving footprint and automated unloading system.

Before any concrete was poured or a column was erected, KostasLiaromatis consulted with Peddinghaus engineers for a productiveshop layout solution.



FROM THE CEOContinued from page 3

3. The REVOLUTION 833 was introduced last year in Orlando to outstandingacclaim! This versatile detail machine has gotten even better – in additionto processing 8x8'' angle iron, and 12'' plate – guess what we will unveilin Pittsburgh! Channel punching and shearing! Now you have the perfectmachine to help you with those pesky stair stringers – punch it, shear it,mark it – go for it!

4. Our HSFDB is drawing rave reviews from global customers! Yep, you guessed it; our engineers have enhanced this plate processor too. Yes, we can mill slotted holes, yes we can face mill heavy plate, yes candrill large oversized holes, yes, we can drill Hardox hardened plate… justcome and see it! You won’t be disappointed.

The Older I Get, The Smarter My Dad BecomesI’ve said it before… the current times are unlike any we have experienced.Today’s headlines are affecting business in ways not seen previously (like theprice of a barrel of oil). So here’s what I do:

I call my father every day…not only do I ask him questions –I even listen to his advice!

Yes, that old saying about yourDad getting smarter as you growolder is absolutely true.

Even though today’s economictimes seem difficult, one itemremains crystal clear: everything –including business – runs incycles. And the race is not always won by the swiftest: but the smartest!

Thanks AISCIt is with deep appreciation that we thank the staff and management of the AISC for the depthof preparation required for another successful conference. Congratulations to Roger Ferch and Scott Melnick for their leadership and also to Katey Preston and Elizabeth Robelet for their hard work in pulling all the details together.

My Glass is Always Half Full!I know many of you readers know me personally by now. I can honestly saythat I am very excited about the future of steel construction in NorthAmerica. Why? The AISC reports that 58% of domestic construction issteel. We are winning the battle here against concrete. Also, I want toemphasize that the USA still remains one of the best countries in the worldto do business, and our federal government has programs to help us invest(like 100% bonus depreciation).

A fabricator owner from the East Coast told it to me best. Here are his words:

“I am tired of people who say the economy ‘is what it is’ That’s nonsense! I control my own destiny because I invested in technology over 10 years ago – this investment has served my business very well. I am always competitive – and I can choose what projects I want to bid: the profitable ones.”

So let’s all of us join together to move our industry forward with confidence – as you know, “my glass is ALWAYS half full”!! Let’s toast to the strength of steel in Pittsburgh!



LIAROMATISContinued from page 5

• Liaromatis and Peddinghaus Layout DesignEngineers were in close contact for over twoyears preparing, modifying, and finalizing theexact shop layout• See “Getting to Know Greg Carpenter”

on page 28. Greg was instrumental in Liaromatis’ design layout

• Liaromatis eliminated unnecessary buildingtrusses, column supports, or other structuralitems which would impede beam flow orthroughput in their building

• Peddinghaus equipment is modular so it canbe used, relocated, and used again – an integralpart of the Liaromatis shop plan

• Ironically, Liaromatis builds cranes and cranerails for some industrial customers – BUT, theyavoid crane usage with their roller conveyor andQuiet Glide Lift/Carry material handling system

“Peddinghaus was with us every step of the way,”recalls John, “They did not just sell us machines, they insured that our shop layout was perfect – withplenty of flexibility for any type of job.”

If beams are sawed – they can move in any direction –for drilling, coping, blasting, etc.

If beams are drilled – they have access to coping,blasting, or fit up/welding

If beams are coped – they have access to fit up, welding

Material Handling has plenty of storage…Running multiple projects is no problem

Why buy a crane when you can load stock outside with a fork truck?

Intersecting lift and carry quiet glide systems eliminate any unnecessary crane handling.

The building is designed specifically for maximum tonnage – withlow ceilings to save space and money!

Stock is loaded outside for the miter saw saving more shop space.

Fast coping of profiles is achieved with a Peddinghaus ABCM 1250integrated in the material handling system.

The Peddinghaus BDL 1250/9 drill has been in service for 11 years.

The FPDB 2500 is the perfect plate processing center for all detailconnections.

Can you tell the SFR a bit more about the products Norco manufactures – Why is a machine like this necessary for your operations?

Dave Eberle, President:

Norco Manufacturing provides universal overhead doors that are installed on militarybases, airports, commercial buildings, and ofcourse specialty applications that require complex door mechanisms. We ship around the globe to locations that include not only theUSA, but Africa, the Middle East, Philippines,Egypt, Hong Kong, and even Antarctica. Allparts are made and manufactured by Norco inour Wisconsin facilities so we can control costs,delivery, and quality in every aspect of opera-tions. We do not outsource any of our fabrica-tion work and pride ourselves in that respect.The Peddinghaus drill lines we employ are acritical part of our production when it comes tothe structural sections for our door structures.

Is this your first Peddinghaus machine? Whatother equipment do you have in your shop?

Art Rodriguez, Production Manager:

We have several Peddinghaus machines including a 643 Anglemaster, and BDL-760saw/drill in addition to the new Advantage 2.Outside these machines we employ all types of other equipment from mills to machiningcenters to band saws to painting booths. We are always watching the machinery market andalways have our eye out for technology.

If you had to compare your old drill to yourAdvantage 2 what would you say are the maindifferences?:


The new machine is like night and day compared to the old one. It’s faster, stronger, and more efficient. I have to say even though itis much more modern, and complex at firstglance, the technology actually makes it easier to operate, and faster to learn. Our operatorpicked it up in no time!

When it comes to the tool changer I would say it makes the machine much safer to operate.People aren’t required to enter the machine for every different hole size in a program likeour older 3 spindle drill. At Norco many of our beams have up to 4 different hole sizes inaddition to scribe marking – so this is a bigadvancement for us.


NORCO MANUFACTURING

From Show Floor to Shop Floor theAdvantage 2 Continues to Deliver!If you visited the NASCC last year in Orlando, Florida you received a front row seat to the unveiling of theAdvantage 2 Drill Line – a machine that is breaking sales records around the globe. Fabricators took noticeof its rapid drilling speeds, powerful build, and superior technology on the show floor.

“But what happens to machines after they leave the NASCC?”

“Do they really perform as displayed in a REAL PRODUCTION environment?”

To prove that the technology in the Peddinghaus booth isn’t “all show” the editorial staff at the SteelFabricators’ Review paid a visit to the user of the very first Advantage 2 drill line – Norco Manufacturing inFranksville, Wisconsin. We asked the experts and found out if seeing truly is believing at the NASCC.

Art Rodriguez, Production Manager at Norco Manufacturing with hislatest machine tool addition.

MQL lubrication on the Advantage 2 leaves parts practically dry andready for secondary operations without the need to clean materialsafter drilling.

SPRING 2010 STEEL FABRICATORS’ REVIEW 9SPRING 2011 STEEL FABRICATORS’ REVIEW 9


How was the change from High Speed Steel tooling to Carbide Inserts?:

Even though we run both types on the newmachine, the carbide allows us to use muchmore aggressive feeds and speeds for really fast

drill times – there is no comparison in speedbetween the two. The carbide tooling maintainsamazing tool life, commonly 1100 - 1200 holesper insert without replacing. On top of this weare able to simply swap out the insert and eliminate the sharpening you would have withtwist drills. Since the machine can run both weuse the twist drills in special applications such as when a really long tool is needed and one incarbide isn’t available.

So it sounds like these things have made lifeeasier for production – anything else?


We love the MQL lubrication system; we like itso much, we are looking to upgrade the old drillto use the same technology. It requires much lesscleanup, with no compromise in tool life.Instead of a flood coolant mixture (water andchemical) it applies a small amount of lubricantto the cutting surface of the tool. This reallyeliminates a lot of the cleanup required with theold way of doing things.

How is the accuracy of the machine? Does theroller wheel cause you any concerns?


No concerns at all. The measurement has beenfantastic and the machine has been well withinspec for all parts thus far– within less than 1/32”in everything I have seen. The new roller wheelsystem has been superb in adjusting for toed inor toed out flanges. Since we run a lot of smallmaterials, they have a tendency to get damagedin transport – a smart measurement system iskey to our success.

How do you feel this machine will impact thefuture of your company?

Dave Eberle, President:

The Advantage 2 has definitely made us morecompetitive with the way it helps us maximizeour operations, and improve our versatility proj-ect to project. In the future as Norco continuesto grow, it will become a critical tool for us totackle new markets and diversify our business.

The AFPS-643 Anglemaster has been a powerful workhorse in Norco Manufacturing for a wide array of angle detail components.

Peddinghaus Drill Lines are the tools that make Norco Manufacturing one of the world's leading manufacturers of universal door systems.

Norco Manufacturing’s machine operators learned the new machinewith little issue due to its modern, and intuitive technology.

The Peddinghaus bay of Norco Manufacturing's facility houses 2 saws, 2 drills, and an Anglemaster all in one compact space.

On toed in or toed out flanges the Advantage 2 measuring systemmaintains superior accuracy on all profiles.

Superior clamping on the Advantage 2 Drill Line allows for up to 1200 holes per carbide insert – cutting costs and increasing profitability.


Every Slowdown Contains an Opportunity – Building Bridges“We knew a slowdown was coming in the commercial and industrial market,” says Chris,

“and we insured that our company was preparedto shift gears to other fabrication projects”.

Many of those projects turned out to be bridges – many for the transportation marketincluding highway and railroad. Another project was a bike path for the Oakland BayBridge in California.

“The more the complex the project, the more grateful we are that we invested inPeddinghaus equipment. We can competebecause Peddinghaus makes tough jobs likeBridge connections easier – their machines are just good”.

Shifting Production from Buildings to BridgesHow did Mountain States shift production from Buildings to Bridges? Chris and JodyOlsen outlined their success plan:

• VERSATILITY• Our Company is geared to “Do what it takes

to make” it happen; we are not afraid to tackle a challenging job

MOUNTAIN STATES STEEL

Making It Happen Since 1949

Making It Happen Since 1949 is the theme of Mountain States Steel in Lindon, Utah – but this is not just a

motto or slogan – it is the creed by which this family company was founded and its’ business philosophy to

this day.

Chris and Jody Olsen are the next generation to operate Mountain States. Why is Making It Happen so

appropriate to describe this company? Consider this:

• Three years ago, structures were 80% of their business; bridges were 20%

• Today, bridges comprise 75% of their business; structures are 25%

Chirs Olsen (l) and Jody Olsen (r)

Bridge Components Fabricated on Peddinghaus Equipment.

Bridge/Structural parts & components run on Peddinghaus’ FDB2500 Plate Processors. It takes little space, has one operator, andproduces plate components for bridges and structures 24/7.

Why it is named Mountain States Steel… The Rocky Mountains serveas a backdrop for this 61 year old fabricator.


• EQUIPMENT• We buy – and maintain – top quality

equipment; we have 8 Peddinghaus machines; they are strong, reliable, and easy to operate

• PERSONNEL• Chris and Jody Olsen are quick to agree,

“we would never have achieved any level of success without our employees. Our people are hard-working, knowledgeable, and flexible – the best!”

• BUSINESS PARTNERSHIPS• We do business with good partners – people

we can depend on – from general contractorsto Peddinghaus: firms who are dedicated and committed to success – like we are.

• HARD WORK• “Nothing good comes easy”

You have to reach out of your comfort zone to be successful. Peddinghaus Key in

Mountain States’ Success“Our Peddinghaus equipment keeps us competitive”says Jody, “These machines have enabled us togrow into new markets – No matter the project”.

“Since our first Peddinghaus machine, we havebeen able to increase our productivity on all of thedifferent types of work that we do, and increaseour annual volume – this has allowed us to expandinto new markets.”

Mountain States Steel and Peddinghaus havebeen partners for a long time, starting with aFabripunch F1170 plate detail punch. Here is arundown of their equipment:

• BDL 1250/3 3 spindle structural drill• 1250-510 high speed band saw• AFCPS 823 Anglemaster• BDL 1250/9 9 spindle structural drill

• DGP 1270 miter band saw• ABCM 1250 Coper• FDB 2500 drill/plasma heavy plate processor• Material handling system



The versatility and capabilities of Mountain States Steel can best be explained by the scope of their projects.

Echelon Resorts Grand Theater LakeSide Power Plant

Iron Horse Trail Pedestrian Bridge Kennecott Pebble Crusher

Mountain States has 8 Peddinghaus Machines

Mountain States houses Peddinghaus machines in buildings outside the main shop and utilizes outdoor loading to save valuableshop floor space for fitting up the large bridge structures.

12 STEEL FABRICATORS’ REVIEW SPRING 201012 STEEL FABRICATORS’ REVIEW SPRING 2011

MOUNTAIN STATES STEELContinued from page 11

“The justification for buying our first Peddinghaus machine was for VandenbergAFB SLC 6 project in 2001, to increase our productivity, and our sales volume,”says Chris Olsen. “Our purchase was very significant. We were laying out all ourholes in our structural shapes by hand and punching or drilling them manually.We were able to increase our production rates approximately 17% and our annual through-put by 35% with the same manpower.”

Fast Facts About Mountain States Steel• Mountain States Steel averages

1,700 tons of structural steel permonth – over 20,000 tons per year

• Peddinghaus equipment – BDLdrills, band saws, the FDB 2500 andAnglemaster 823 are used onEVERY bridge project.

• One of their biggest projects was a560 ft. free span truss weighing 640tons used for the LDS AssemblyBuilding in Salt Lake City

Steel versus Concrete – Steel’s Strengths:In the continuing battle of steel versus concrete construction, Chris and JodyOlsen recognize the fact that many General Contractors are familiar andcomfortable with concrete – from pre-stress to pour in place. However, steelhas significant strengths that need to be promoted:• Speed in construction – before and during erection• Seismic issues – the advantages are known, and is more focused now with

the recent major earthquakes in Japan and Haiti• Get involved early in the project – helping to “consult” guides the entire project• Steel is the environmental choice – very important for LEED projects

Mountain States Steel Does “Make it Happen”What is the most important information that you can learn from the staff andpersonnel of Mountain States Steel?

Simple – they live, work, and breathe their corporate motto Making It Happen.

When a downturn in non-residential buildings, commercial, and industrialwork was looming a couple of years ago, MSS didn’t back down. They kickedin their AISC bridge certification savvy and know-how; and went to work.

No excuses, no complaining – just Making It Happen like the Olsen founders didin 1949!

The LDS Conference Center in Salt Lake Cityrequired 560 ft/170M free span trusses with theKing Pin truss weighing at 640 tons.

With their experience and Peddinghaus equipment, Mountain States Steel tackles large,

complex bridge structures with ease.


Thrive in a Global MarketFaster production means lower cost per ton of fabricated steel. When everyone buys and sells steel for similar prices, how do you win contracts and stay profitable?

Drill Faster and Smarter Than Ever3 Powerful drill spindles designed for simultaneousdrilling of a wide array of profiles are standard on theAdvantage 2. Optional 5 station tool changers and smartspindle motors make for superior drilling performance.

Handle Material More EfficientlyExperience the most versatile material handling in the worldwith Peddinghaus’ Roller Feed advantage. Load materialsfaster, safer, and more efficiently than ever before.

Software for all Aspects of ProductionModern machines go hand in hand with modern software.Experience the efficiencies of Direct Tekla Imports, complete production tracking and intuitive programmingwith Peddinghaus’ Advanced Software.

Superior Build QualityThe Advantage 2 maintains a powerful structure with high quality components to make the most robust drillingmachine on the market today.

Powerful Drill Line Capabilities Include:• High Speed Carbide Drilling• 5 Station Tool Changers• 4 Axis Layout Marking• Roller Measurement

A POWERFUL SIEMENS SPINDLE MOTORS

• High Speed 25 HP / 18.6 kW Siemens spindle specific motors

• Break-neck speeds of up to 2250 RPM

B FIXED LEAD SCREW SPINDLE MOTION• Siemens servo motors paired with a robust fixed lead

screw make for a powerful combination on theAdvantage 2

• Rotating positioning nuts on each of the spindles arethe source of movement for each spindle axis

A

B

CD

E

F G

H

H H

EXPERIENCE THEP C D - 1 1 0 0 / 3 C D R I L L L I N E



C 5 STATION TOOL CHANGERS• Each of the three spindle axes on the ADVANTAGE 2

comes fully equipped with 5 station automatic toolchangers

• Automatic tool changing on the ADVANTAGE 2minimizes the need to manually switch tool sizesor enter the machine operating area

D ROLLER MEASUREMENT MATERIAL HANDLING

• Roller measurement with automatic height controlmakes for paramount accuracy and unmatchedversatility

• Start your conveyors outside unprotected in anyclimate to free shop space for other processes suchas welding and fit-up

E DUAL HORIZONTAL CLAMPS• The independently operating horizontal clamps on the

ADTANTAGE 2 allow for more direct and rigid clampingthan ever before

F NEW VERTICAL HOLD DOWN DESIGN• The new vertical hold downs on the ADVANTAGE 2 drill

line are designed to firmly hold thin flanges rigid for drilling with carbide tipped tooling and eliminateunwanted vibration

G THROUGH THE TOOL MINIMUM QUANTITY LUBRICATION SYSTEM

• Ecologically friendly minimum quantity lubrication isimplemented on the new ADVANTAGE 2 drill line

• This vegetable oil based lubricant can utilize as littleas 5% solution to 95% air when drilling. Parts comeoff the machine nearly dry and ready for the nextoperation whether it is welding or painting without theneed for excessive cleanup operations

H MULTI-AXIS CARBIDE SCRIBING• An available scribing tool is placed into the automatic

tool changer and selected by the machine whenscribing is used in a program

• The ADVANTAGE 2 is capable of scribing any characteror shape in multiple orientations and depths

• Scribing is possible in each of the spindle axes, aswell as the underneath side of a profile

I ONBOARD HYDRAULIC UNIT• The footprint of the ADVANTAGE 2 is further

minimized by using an onboard hydraulic unit• The limited use of hydraulics on the ADVANTAGE 2

drill line allow for a lighter and smaller 5 HP (4 kW)power unit than on previous versions of the PCD-1100drill series

METAL PROCESSING CAPABILITIES & MACHINE SPECIFICATIONSINCH METRIC

Maximum Profile Dimensions 44" x 18” 1100mm – 460mm

Minimum Profile Dimensions 2" x 3/4” 50mm – 20mm

Spindle Power 18.5 kW (S6-40%) 25 HP (S6-40%)

Layout Marking 4 Axis Carbide Scribing

Maximum Spindle RPM 2250 RPM

Tooling Carbide – High Speed Steel Insert, Twist Driils as Desired

Tool Changer 1 Each Axis x 5 Stations Each

Lubrication System Minimum Quantity Lubrication

BEAMS CHANNELS SQUARE TUBING ANGLES FLAT STOCK


NEW WAY OLD WAY


This one-of-a-kind software creates the bi-directional link between Tekla Structures and Peddinghaus machines.

Don’t let the tedious task of file conversions slow down your data production.Unlike the fabrication shop, programmers and detailers are manufacturers of a different kind of product – data. Althoughdata is not a tangible item that can be drilled, cut, or welded like a structural member its production can be just as timeconsuming and even more costly. The application of innovative software, such as Adnexxus, reduces the man hours requiredto program modern CNC equipment. By taking information directly from Tekla and seamlessly creating Peddinghaus partsfiles from the original data set, accuracy is achieved and efficiency is enhanced.

What is Adnexxus and how does it expedite the programming process?Adnexxus is the direct bi-directional API between Peddinghaus software and Tekla Structures. By closing the gap betweendesign and fabrication, the parts designed in Tekla are now translated directly into part programs with CNC operations in mind.

Antiquated methods of bringing Tekla part files into modern CAM applications require programmers to convert from Tekla to a common file standard; and then convert that file into a part program for the machine in question. These multiple conversions paired with the vagueness of file standards commonly create inaccuracies in translation. Copes get moved,scribes get misplaced, and employees spend hours resolving conversion issues.

Peddinghaus' Adnexxus software eliminates these intermediary file conversions between Tekla and Peddinghaus software.The part program created by Adnexxus uses geometric data straight from the source, derives naming structures from theoriginal design and includes additional data that would have been previously omitted in common file conversions. Familiarconversion errors are accounted for and the countless hours previously spent fixing files can now be placed into valueadded operations elsewhere in your organization.

Automatic layout and part mark programming with Adnexxus.Tekla Structures is a program that focuses on connection design and geometry. Adnexxusoffers the tools to translate this informationinto automatic layout programming, eliminat-ing the task of entering layout dimensionsinto a part program. By simply checking the“scribe” feature within Adnexxus, total partnumber and layout marking is automaticallyplaced within the Peddinghaus part program.Software that requires manual programmingfor layout marking is not only time consumingbut also poses the potential for human errorwhen dictating dimensions. With Adnexxusdimensions are pulled straight from the Teklamodel, proving to be the most accurate way to program a machine tool.

BENEFITS OF THE ADNEXXUS TEKLA APISlash Programming Overhead with the Adnexxus Tekla API

• Automatically generate layout and scribe markingdirectly from the building model.

• Automatically generate part identification – scribe the part name on any surface of material with no manual programming

• Automatically program lead-in cuts for thermally cutcomponents.

DID YOU KNOW? The name Adnexxus was derived from the Latin word adnexus,meaning “to link together, or join”.

TEKLA GEOMETRY CORRECTIONS MACHINE OPTIMIZATION

CONNECTION SCRIBES AND POP MARKS

PART ID NUMBER

LEAD INS ROUNDED EDGES

• Properly align flange thinning with web material compensation. This ensures that copes don’t cut intoweb material as can commonly occur in Tekla to DSTVfile conversions.

SAFETY DISTANCE FROM WEB

• Select or omit specific features when programming for a specific type of machine. For example: When programming a drill line, it may be necessary to omitcoping information, or vice versa.

EXPORT FOLDERS SETUP

• Capable of specifying the number of tools, maximumtool sizes, and tool holder diameters available. This will allow you to adapt the file import process for capabilities of the specific machines in your shop.

EXPORT VALIDATION

VISIT: www.peddinghaus.com/adnexxus

SPRING 2010 STEEL FABRICATORS’ REVIEW 17SPRING 2011 STEEL FABRICATORS’ REVIEW 17



With features that include a traveling rotary tool changer, 48 HP (36 kW) spindle motor, and Smart Spindle Technology,the Peddinghaus HSFDB-2500 is sure to become an irreplaceable part of any fabricators’ plate production process.Capable of producing an impressive 1 – 1.5 tons of plate parts per hour the HSFDB has quickly become the trusted workhorse of innovative fabricators, and progressive servicecenters throughout the world. This combined with industryleading scrap ratios of as low as 4 – 6% (when compared to 16 – 25% on common burn table or gripper style systems) make the HSFDB not only the most efficient plate processor on the market, but the most cost effective as well!

CAPABILITIES: • High Speed Carbide Drilling• 8 Station Tool Changers• Oxy-Fuel and Plasma Cutting• Tapping• Countersinking• Face Milling• Slot Milling• Oversized Hole Milling and Drilling• Carbide Scribing for Layout or Part Marking

STRUCTURAL APPLICATIONS:• Base Plates• Splice Plates• Gusset Plates• Bridge Components• End Plates• Shear Tabs• Web Stiffeners• Moment Connections• Cap Plates• Bracing Connections• Transmission Tower Connections

MISCELLANEOUS APPLICATIONS:• High Tensile Steel Processing (Testing completed

on materials with a brinnell hardness of 500 HBW)• Wind Tower Component Production• Sign Structure Components• Conveyor Manufacturing• Wear Part Manufacturing• Mining Equipment• Earth Moving Equipment• Transformers• Trailer Manufacturing• Stone Crushing Equipment


DON’T GET BURNED

by out of date

technology!

Out of date plate production technology that utilizes gantry style measurement or old fashioned

gripper methods of production are no match for the modern Peddinghaus Plate Production Systems

that rule today’s fabrication. When it comes to labor savings, scrap savings, and consumable life,

the Peddinghaus method of processing plate reigns supreme!

labor costproductivitymaterial handling

floor space

drilling

maintenancescrapconsumable life

LABOR COST

PRODUCTIVITY

MATERIAL HANDLING

FLOOR SPACE

DRILLING

MAINTENANCE

SCRAP

CONSUMABLE LIFE

THEN – BURN TABLES

Commonly at minimum 1 Operator, 2 Material Handlers to keep adding/removing material

1/2 – 3/4 tons per hour

Material moved by hand and crane via additional manuallabor. Faster material handling means more employeesand higher labor costs

Moderate to Large – smaller tables do not allow for loading/unloading while operating the machine, whilelarge tables require additional utility costs and floorspace up to 50 meters longer

Very minimal clamping. Tools frequently damaged bymaterial vibration and hitting material support slats. Not designed for proper drilling

Demanding – must drain water tables, clean and replacematerial support slats as needed, clean flood coolant

Must maintain a rigid skeleton with scrap commonlyranging from 16 – 30% of original material

Low – not designed for proper drilling conditions, must start torch for each part in a nest for the leastaccommodating consumable conditions

NOW– THE PEDDINGHAUS HSFDB

1 Operator to load, process and unload parts

1 – 1 1/2 tons per hour

Can be completely automated and controlled by operatorvia cross transfers and conveyors

Extremely Minimal – can store material outside andtransfer through an exterior wall minimizing heating, rent and other utility costs

Ideal for high speed drilling. Powerful clamping systemallows for maximum tool life and efficiency

Minimal – check gauges, refill mist lubricant on occasion

Common Cutline and Edge-Start Cutting allows for scrapas low as 4 – 5% in common plates

Superior – maximum material clamping for carbide drillsand lower number of torchstarts due to common cutlinekeeps consumables cost low


THE USA’S100% BONUS DEPRECIATION TAX INCENTIVE EXPLAINED…

There has never been

a more affordable time

to buy a new machine in the

United States of America.

Interest rates are at all time lows

and tax incentives are the most powerful

they have ever been in the history of the

USA. The federal government is making it

easier than ever to invest in equipment for

the year 2011. No matter your size or profit

projections for the coming year; you are

eligible to benefit from the current tax laws.

What Do We Mean by 100% Bonus Depreciation?Traditionally when a machine is purchased fabricatorsare able to write off the value of the machine over several years (conventionally 7 – 10) as an expense. Every time this machine “depreciation” expense is written off, it reduces taxable income. By reducing taxable income, you reduce the amount of money that is multiplied by your tax rate percentage, thereforereducing the taxes you pay!

How Does 100% Bonus Depreciation Work?As opposed to depreciating machine cost over a setamount of time, fabricators are now able to fully depreciate the entire machine cost in a single year –2011, from their taxable income. This 100% deduction in 2011 saves you on taxes NOW, instead of over the normal depreciation time span set by the IRS. Thismeans big tax savings today! Depending on your tax situation, you may expect to save an average of 35%from a machine purchase – this means if a system costs$450,000 – you could save $157,500 from your taxes in 2011! A net cost of $292,500 for that machine toolinvestment!

What If I Do Not Expect Taxable Profit This Year?CARRYBACK tax deductions for an income tax refund

For some structural fabricators previous years yielded profits, but also higher tax expenditures. Using the CARRYBACK method, taxes can be refunded from previous years where taxes were paid, assisting you now in today’s complex marketplace. For every dollar of taxes paid in the last 2 years – you are eligible toreceive a 100% refund using the CARRYBACK method of tax deductions.

CARRYFORWARD tax deduction for future tax savings

There may be scenarios where fabricators did not have aconsiderable amount of taxable income in recent time.Using the 100% Bonus Depreciation law, the value of amachine can be carried forward as far as 20 years from2011, and deducted from future taxable income. Thismeans an organization will not need to pay taxes until allCARRYFORWARD tax credits are utilized!

What Do I Do Now? Feel free to contact your Peddinghaus Regional Manager to receive a firsthand demonstration on how powerful this new tax incentive can apply to a new machine investment. Each of our USA Regional Managers hasbeen fully trained to explain to you the key benefits ofthis new tax law in detail.

Peddinghaus Corporation recommends beforemaking any financial decisions using these lawsthat you contact a trusted tax professional. Formore information on 100% Bonus Depreciation and current financing options available to yourorganization please [email protected].

Don’t wait! Machines must be installed no later than 12/31/2011!!!!


The patented Peddinghaus AFCPS-833 REVOLUTION offersnew and groundbreaking technology for the fabrication ofangle, channel, and plate components. Designed to be theperfect multifunctional detail machine for fabricators of all sizes the REVOLUTION can process a large amount ofuniversal plate and angle parts for familiar structural projects. The REVOLUTION is capable of processing plateup to 12 x 1” / 300 x 25mm and punch holes in channel upto 12” / 300mm wide.

In today's competitive market keeping costs down for all ofyour operations is important to success. Do you ever needthe extra power to punch higher tensile strength parts? Doyou ever have process requirements for 8 x 8 x 1” / 200 x200 x 25mm angle? Don’t worry, the REVOLUTION’s robust yet simple to operate and maintain design canaccommodate both of these scenarios with ease.

Cover all the details with just 1 Powerful Machine:• Base Plates• Angle Bracing• Splice Plate Connections• Clip Angles• Punch Holes and a Wide Array of Channel Components

The AFCPS-833 is not just an Angle Line, it’s a REVOLUTION!

A UNMATCHED CLAMPING FOR A RIGID WORKPIECE THROUGHOUT PRODUCTION

• 5 entry and 5 exit clamps keep the work piece rigidthroughout production. This quality clamping systemis critical to tooling life and overall accuracy.

B SINGLE OR DOUBLE CUT SHEAR TOOLINGFOR A WIDE ARRAY OF PROFILE SIZES• The AFCPS-833 REVOLUTION boasts a 169 ton

(153 Metric ton) shear that is available with both single and double cut tooling.

• Single cut tooling allows for shearing without thecreation of a shear “slug”.

• Double cut tooling is capable of processing largerprofile sizes at the allocated tonnage with a cleanercut quality.

• The Revolution Anglemaster now provides an optional univeral shear for shearing of channel up to 12” / 300mm wide in addition to Angle or Plate of all sizes.

BC

D

E

F

G

A

NOT JUST AN ANGLEMASTER... IT’S A


C PRECISE POSITIONING USING PEDDINGHAUS ROLLER MEASUREMENT• The rugged measuring system on the 833 utilizes a

set of precision encoders attached to the driverollers to measure material travel.

• Roller measurement eliminates the time consumingand cumbersome use of loading a measuring truck.

• The elimination of a rack and pinion driven measuring system allows material to be transferredfrom both sides of conveyor and is not limited bystock length.

D TRIPLE TOOL PUNCHING AND SIGNOPLATEHARD STAMPING MARKER • A Single 144 ton (130 Metric ton) punch press

rotates to process both near and far legs of angle –eliminating the X-axis motion required in standardangle lines to process holes on each leg of material.

• Three tooling stations – eliminates unnecessary toolchange in parts with multiple hole sizes.

• Tool change is simplified when needed as the rotatingpunch press returns to a vertical 0º “home position”for easy access to the punch assembly.

• The all new SignoPlate hard stamping system allowsfor the use of 44 different characters and is capableof stamping on either leg of angle.

E INNOVATIVE ROTATING PUNCH PRESS FOR SUPREME VERSATILITY • The unique rotation of the punch press is driven by

two hydraulic cylinders for unmatched efficiency. • Rotating of the cylinder is easily comparable

to the X-axis advancement of material in a dual press Angle line.

• The rotation of the press allows for part stamping onBOTH legs of angle.

F POWERFUL SHEAR AND PUNCH PRESSDESIGN FOR DIRECT PRESSURE ANDUNPARALELLED SHOCK ABSORPTION • The design of the punch and shear press on the

AFCPS-833 REVOLUTION absorbs shock by usingfour individual high tension springs. When comparedto rigid c-frame punches on traditional angle lines,the REVOLUTION press mechanism is unmatched forshock absorption especially on high tensile materials.

G AVAILABLE CNC AND PC WORKSTATION TOACCOMMODATE ANY PRODUCTION DEMAND• The CNC workstation and access to a full

PC workstation is granted on the AFCPS-833REVOLUTION for maximum versatility.


Maximum Angle Capacity 8” x 8” x 1” 200 x 200 x 25mmMinimum Angle Capacity 1 1/2” x 1 1/2” x 1/8” 40 x 40 x 4mmMaximum Flat Stock Capacity 12” x 1” 300 x 25mmMinimum Flat Stock Capacity 2” x 1/4” OR 3” x 3/16” 50mm x 6mm OR x 75mm x 5mmAcceptable Channel Sizes 12" Width 300mm WidthNumber of Punches Triple Tool Punch PressPunch Tonnage 144 Tons 130 Metric TonsShear Tonnage 169 Tons 153 Metric TonsShear Style Single or Double Cut Available

Style Of Marker Stamping



LYLE MENKEContinued from page 2

Architects Getting Busier – More Projects Coming

A leading indicator of “potential projects” is theArchitectural Billing Index (ABI) which reflectsthe activity level of structural architects. Here issome data from their latest report:

The Architecture Billings Index (ABI) score of

50.6 for February indicates that growth occurred

at architecture firms that month. This marks the

fourth consecutive month that the ABI has been

50 or higher; an encouraging sign for a recovery.

In addition, inquiries into new projects remain

strong at firms. And while the majority of firms

reported that the value of new design/design-

build contracts remained about the same, nearly

one quarter (24 percent) indicated that the value

increased by 5% or more for the Month.

Invest in Your Future… Take Time to Read This Issue

You may have noticed some subtle changes to the STEEL FABRICATORS’ REVIEW magazine. We are focusing more on shop areas that help you compete… giving you more substantial information on topics that help your business:

• MOUNTAIN STATES STEEL: AISC Certified for Bridges

• NORCO MANUFACTURING: Technology Moves Them Forward

• KOSTAS LIAROMATIS: Attending NASCC Empowers a Greek Fabricator

There is a common theme about successfulcompanies. They choose to upgrade andimprove their business by investing for thefuture. It is not a risk – it is a sure thing.

Eight years ago, a wise steel fabricator told me to

“Invest in the future, it is where we will all spend

the rest of our lives…”

That same steel fabricator has doubled his business, his profits, and revenue, while other companies are struggling.


Within some of today’s fab shop facilities, you may find an army of layout personnel – equipped with t-squares, prints of assemblies, and the dreaded soap stone marking tool. This is common practicethroughout the industry, and rightly so. Few options were previously available that focused solely on the fit up requirements of today’s structural fabricators.

Until now…

Bust the Layout Bottleneck! – Introducing the All New PeddiWriterEliminate the manual layout of structural sections with the all new PeddiWriter. The perfect combination of speed and strength, the PeddiWriter applies modern technology to the actions of measurement and layout marking.

Imagine one machine, integrated into your existing system that can…

• Mark on all 4 sides of a profile as a standalone operation without slowing other processes

• Layout faster and more effectively than ever before with a dual torch system – do the work of an entireteam of layout personnel with a single machine!

• Minimize the potential for human error by reducing manual practices

• Utilize your drill line for drilling operations by relying on an offline marking station – increasing efficiency and maximizing throughput

• Minimize the overhead associated with manually marking weld data and locations onto a profile –lower labor cost means lower cost per ton and higher profitability / competitiveness for your firm!

• Streamline material handling by minimizing crane handling of a profile – easily integrate into yourexisting Peddinghaus system due to its modular design

Measurement and layout is a critical part of any fabricators operation – any operation worth investinghours of labor is worth automating and expediting to help fabricators compete in today’s market!

A concept so advanced, so innovative, Peddinghaus is the first in the world to provide it…

The PeddiWriter Automatic Layout Marking System

Cut Costs, Increase Efficiency, Improve Accuracy, Succeed in Today's Market!

Peddinghaus, Masters of Measurement…from Beams to Plate and Everything In Between

Peddinghaus has long been a pioneer in the

machine tool industry. This began with the

first drill lines, plate processors, and much

more. What do these technologies have in

common? They all apply automatic

MEASUREMENT to the processes of drilling,

cutting, punching, and shearing.

What happens to these parts

when they leave the CNC machines of

today’s fab shop?

Many of these parts are involved in

larger assemblies that involve welded

joints – much of which require

measurement and marking as a

reference for their final assembly.

Streamline the Layout of Any Welded Connection Including:• Web Stiffeners • Welded Splice Plates• Base Plates • Gusset Plates• Shear Tabs / Fin Plates • Cap Plates• Flexible End plates • Welded Angle Seats• Bearing Pads • Welded beams to columns• Moment end plates • Haunched beam end plates• Welded Flange Plates • Uniform Force Bracing • Moment End Connections Connections




Maximum Profile Dimensions 50" x 24” 1250mm – 610mm

Minimum Profile Dimensions 3" x 3” 75mm – 75mm

Maximum Profile Weight 22,000 lbs. 9,980 kg

Type Of Marking Hypertherm Plasma ArcWriting

Number Of Marking Units 2 ArcWriting Torches

Markable Surfaces Top of Web, Underside of Web, Top Flange, Bottom Flange

Number Of Surfaces Marked Simultaneously 2 Surfaces

Acceptable Profiles Beams, Channel, Tubing, Angle, Flat Stock

The World’s Latest Technology for the Most Innovative Fab Shops:

MULTIPLE MARKING DEVICES FOR SIMULTANEOUS OPERATION

• Two torches are better than one!• Each marking torch on the PeddiWriter operates independently of the other in all axes of motion• This allows for doubled efficiency for 4 surface layout marking on a wide array of structural

profiles

TOP TORCH: 5 AXIS ARTICULATING HEAD FOR MULTI-SURFACE MARKING VERSATILITY

• The top torch on the PeddiWriter maintains a 5 axis articulating head• This torch is capable of marking on the top of web, top flange, and bottom flange of material

being processed by the PeddiWriter

BOTTOM TORCH: STREAMLINED, INDEPENDENT UNDERSIDE MARKING

• The underside marking on the PeddiWriter is facilitated by a multi-axis marking mechanism• This operates completely independent of the overhead marking system allowing for

simultaneous marking of the bottom and top portions of a profile

CONTINUOUS MATERIAL SENSING

• The marking mechanisms of the PeddiWriter apply constant surface detection to eliminaterepetitive torch probing throughout a program

• Two robust roller probes are fixed to the torch, allowing it to mark, and maintain properstandoff distance throughout a marking program

ROLLERFEED MATERIAL HANDLING

• Seamless integration with existing rollerfeed production lines• Store material outside to minimize overhead and utility costs associated with maintaining

large facilities• Unmatched material handling simplicity, and streamlined efficiency

HYPERTHERM ARCWRITING PLASMA MARKING

• Clear, concise part marking and layout marking using the very latest in marking technology• Superb marking clarity regardless of material condition• Visible after painting and galvanizing processes• Plasma units mounted onboard machine for minimized footprint, and expedited installations

MODERN SIEMENS ELECTRONICS (NOT PICTURED)

• Siemens 840Di Control• Siemens drives and axis control

1

2

3

4

5

6

1

2

3

4

5

6


Is it true that you worked for a steel detailerbefore joining the Peddinghaus team?

Before Peddinghaus I was a steel detailer for alocal structural fabricator. I can remember weoperated one of the original Peddinghaus beampunch lines, and several PeddinghausIronworkers. In my role I detailed commercialbuildings, schools, highway utilities, and othermiscellaneous steel work. This experience helpsme relate with the challenges our customers faceon a daily basis.

I am proud to have been with Peddinghaus for a little over 22 years now. In that time I havebeen involved in everything from mechanicalengineering to system layout and design.

What exactly does the Peddinghaus SystemEngineering group provide to Peddinghauscustomers?

Bryan Martin, Systems Engineer and I help customers setup their shops, and layout theirproduction to achieve their fullest potential.When it comes to a Peddinghaus installationevery shop is unique, and deserves special consideration.

In our department we see it all – green grassprojects, existing buildings with tight spaces,outside handling layouts, new equipment integrated with existing systems, new machinesintegrated with competitive lines, and evendirect swap-outs of older equipment in times of an upgrade.

We lend our experience to each Peddinghauspartner ensuring they get the most out of theirmachine tool investment.

What are some typical problems fabricators experience when it comes to material handling?

I can speak from experience that handling material with a crane can turn into a bad habit,especially if this is your first experience withautomation. We all need to remember that everytime we pick up material with a crane we areslowing down production!

By using a crane to handle material you are taking it away from other processes in yourshop, people have to wait until the area is clearof your lift, and commonly the person operatingthat crane is not operating the machine theyshould be running!

Crane handling stifles productivity, and commonly costs at minimum $50 per lift whenyou take all of these factors into account.

What advantages does Peddinghausequipment present fabricators that peoplemay not know about?

Peddinghaus equipment is incredibly modular.There is no gripper carriage to struggle with soequipment can be purchased and expanded overtime, allowing fabricators to grow at their ownpace. We commonly design layouts keepingfuture expansion in mind.

Consider this scenario:

1. Invest in a multi spindle drill line as a standalone machine

2. Add a saw to create a tandem installation for added cutting versatility

3. Split the drill and saw apart for added efficiency

4. In the future additional equipment such asan automated coper, or an additional sawingsystem can be added “downstream” for evengreater capacity.

You can quickly see how the investment in a single machine has the potential to grow overtime into a powerful production system.

Now take into account that every part of thesystem can have its material handling stored outside – keeping the machines in small, manageable buildings. This kind of overheadcost and floor space savings is only possible withthe Peddinghaus roller feed advantage!

Can you give us an example of how youimproved a fabricator’s efficiency usingPeddinghaus technology?

We had one customer who found themselvesstruggling with space because they had originallyelected to store all equipment inside of theirbuilding. They found themselves with limitedspace for welding and fit up, and wrestling withindoor material storage!


MEET THE EXPERT…

Greg CarpenterSystems Manager

Greg Carpenter (l) and Bryan Martin (r) of Peddinghaus Corporationare your resource for total shop productivity.

Greg’s expertise is in processing big tonnages in small spaces.


GREG CARPENTERContinued from page 28

They came to our group for insight and we recommended a new outside layout for theirequipment. Now they store equipment andmaterial outside, away from internal operations.This was a huge success! Trucks unload outsidein stock yard and do not interfere with otheroperations. As machines operate they feed finished materials into the shop for final layout,fit up, and welding operations.

They quickly maximized their tonnage persquare foot of shop space, and increased thereturn on their investment for the facility!

That’s what we do at Peddinghaus, and in theSystem Engineering Department – we makesure that fabricators get the most out of theirinvestment so they can thrive in today’s complexmarketplace!

Did they make more money after yourchanges?

Editors note: Greg just nodded “Yes” and smiled!

Easily maximize indoor shop space with a versatile roller feed material handling system.

For further details on how Peddinghaus’ material handling technology can benefit you and your processes, e-mail [email protected]!

Seamlessly adapt to shop environments with Peddinghaus material handling.

2 saws, 2 drills, one small space with maximum potential!

VOLUME 37 STEEL FABRICATORS’ REVIEW SPRING 2011

STEEL FABRICATORS’ REVIEWWashington and Grove StreetBradley, IL 60915815. 937. 3800www.steelfabreview.com

PRSRT STDU.S. POSTAGE

PAIDPERMIT NO. 157

Joliet, IL

Don’t Miss the Action Peddinghaus Will Deliver at Booth 402!

The North American Steel Construction Conference (NASCC) has proven

to be a true global forum for steel construction professionals. This annual

gathering hosted by the American Institute of Steel Construction combines

the world’s brightest structural engineers, leading fabrication experts, and foremost technology all

under one roof to showcase industry advancements.

By consistently delivering unrivaled technology,

educational experiences, and superior networking events,

no other company does the NASCC quite like Peddinghaus!

Look for the “Power of 1” on the Show Floor

In today’s world it only takes 1 strength to decide victory over defeat. There are many things that go into

success but when everything comes down to black or white, win or lose, success or failure, 1 company,

1 powerful business partner can make all the difference in today’s marketplace. At Booth #402 we will

prove why the “Power of 1” is your tool to reaching business objectives. If you find the signs, you’ll have

found the POWER!

Witness the Power of these Peddinghaus Machines Live at the NASCC Booth #402

• ADVANTAGE II - PCD 1100 3C / STRUCTURAL DRILL LINE• HSFDB 1800/2500/3200 / PLATE PROCESSOR • REVOLUTION 833 / ANGLEMASTER• NEW TECHNOLOGY: Learn how Peddinghaus will leave their MARK at the NASCC 2011

More information on the machines showcased on the show floor can be found on pages14 & 15, 18 & 19, 22 & 23, 26 & 27.

We Are Leaving Our MARK at the NASCC in Pittsburgh!

For Details Visit NASCC2011.PEDDINGHAUS.COM

Find us on Twitter: http://twitter.com/peddinghaus1Find us on YouTube: http://www.youtube.com/user/PeddinghausCorp

steel fabricators review v37-spring 2011

Documents

nascc page

adnexxus page

revolution page

steel industry

steel logo

peddinghaus machine

peddinghaus hsfdb

new peddiwriter