peddinghaus steel fabricators' review summer 2003

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NASCC 2003 RECAP: Follow Follow That Car! That Car! Everyone knows that more than 95 percent of the structural steel pro- duced in the U.S. is from recycled materials, right? Well just in case you weren’t a believer, this year’s NASCC (National Association Steel Construction Conference, sponsored by American Institute of Steel Construction, AISC) exhibit hall featured an audience participation event to emphasize the point. On Wednesday evening, a stripped-down late model Oldsmobile Achieva was brought to the exhibit hall, and conference attendees were invited to don safety goggles and take a swing at it with their choice of sledge hammers. Within hours, the car was transferred to a scrap yard (Davis Industries of Lorton, VA) for shredding. The car, which weighed about 2200 lbs. when it arrived at the shredder, netted about 1800 lbs. of steel for recy- cling. The shredded car fit nicely in a cardboard box about 4’ on each side. continued on page 12 New Tax Law Coupled With Low Interest Rates Make This an Ideal Time to Grow Your Firm... See Page 3 FABRICATORS MAKING TODAY’S SKYLINE POSSIBLE The Search is On See Page 3 Material Handling remains your KEY to shop efficiency. The next issue of the Steel Fab Review explores effective material handling in detail. We’ve visited Fabricators throughout the world, and will share their labor saving tips with you. Peddinghaus Corporation presented a commemorative plaque to Mr. Patrick Liggett, Sr. Owner of Winter Welding Services, Inc., honoring his purchase of the 100th PDL 24 portable drill manufactured by Peddinghaus. John Britenbach of Metal Fab Equipment made the presentation to Mr. Liggett at Winter Welding’s state of the art shop in Baltimore, MD. 100th PDL 24 Transfer beams to the left - or the right - or straight ahead:

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SFR Volume 15 - The Peddinghaus Steel Fabricators' Review is a magazine published by Peddinghaus Corporation - the acknowledged global leader in the manufacture of Steel Fabricating equipment. The magazine chronicles not only structural steel fabricators but steel service centers, and manufacturers that use Peddinghaus equipment including: beam drill lines, angle lines, automatic copers, plate processors, ironworkers, and band saws. These punching, drilling, coping, plasma and oxy-fuel cutting machines are employed to cut costs, enhance efficiency, and generate profits from a wide array of industries. The Steel Fabricators' Review also covers many leading BIM, Nesting, and MRP software techniques for use with Peddinghaus CNC equipment and also discusses other processes such as painting, shot blasting, welding, and more!

TRANSCRIPT

Page 1: Peddinghaus Steel Fabricators' Review Summer 2003

NASCC 2003 RECAP:

F o l l o w F o l l o w T h a t C a r !T h a t C a r !Everyone knows that more than 95 percent of the structural steel pro-

duced in the U.S. is from recycled materials, right? Well just in case you

weren’t a believer, this year’s NASCC (National Association Steel

Construction Conference, sponsored by American Institute of Steel

Construction, AISC) exhibit hall featured an audience participation event to

emphasize the point.

On Wednesday evening, a stripped-down late model Oldsmobile

Achieva was brought to the exhibit hall, and conference attendees were

invited to don safety goggles and take a swing at it with their choice of

sledge hammers.

Within hours, the car was transferred to a scrap yard (Davis Industries

of Lorton, VA) for shredding. The car, which weighed about 2200 lbs.

when it arrived at the shredder, netted about 1800 lbs. of steel for recy-

cling. The shredded car fit nicely in a cardboard box about 4’ on each side.

continued on page 12

New Taxx Law Coupledd WWitth LowIInntterresstt RRattess Make Thiss ann IIddeal

Timme tto Grrow YYourr Firrmm...See Page 3

FABRICATORS MAKING TODAY’S SKYLINE POSSIBLE

The Searrch iss OnnSee Page 3

Material Handling remains your KEY to shop efficiency. Thenext issue of the Steel Fab Review explores effective materialhandling in detail. We’ve visited Fabricators throughout theworld, and will share their labor saving tips with you.

Peddinghaus Corporation presented a commemorative plaqueto Mr. Patrick Liggett, Sr. Owner of Winter Welding Services,Inc., honoring his purchase of the 100th PDL 24 portable drillmanufactured by Peddinghaus. John Britenbach of Metal FabEquipment made the presentation to Mr. Liggett at WinterWelding’s state of the art shop in Baltimore, MD.

100th PDL 24

Transfer beams to the left - or theright - or straight ahead:

Page 2: Peddinghaus Steel Fabricators' Review Summer 2003

Construction Industry Being Schooled OnHow to Survive in Tougher TimesSteady supply of school, hospital and research facilities fills void

The country’s economic malaise is infecting designfirms in the general building sector, especiallythose with a heavy dose of commercial clients.

However, not all the news is glum.Indicators hint that an economic uptick could bejust around the corner and architects and engineerssay that health care, research and K-12 school mar-kets are providing a steady diet of projects that aremore than sustaining firms through the lean times.Sources also say thatfederal projects areproviding anotherreliable stream ofwork.

Page 2 STEEL FABRICATOR’S REVIEW Summer, 2003

The Steel Fabricators’ Review is a quarterly journal published in Bradley, Illinois

Lyle Menke, Editor

Steel Fabricators’ ReviewBradley, Illinois 60915Phone: (815) 937-3800

Fax: (815) 937-4003

“The View From Here”

Super Quiet About Super HeightMum’s the word, according to projectarchitect-engineer Skidmore, Owings &Merrill, about the exact height of a pro-posed supertall building for Dubai,United Arab Emirates. All SOM willreveal is that its latest contender for theworld’s tallest building would “surpass”SOM’s 442-meter Sears Tower, the 452-m twin Petronas Towers and the planned492-m Shanghai World Financial Centre,also gearing up for construction. Designfor the Burj Dubai mixed-used complex,developed by Emaar Properties PJSC, is

under way, says SOM. The Y-in-plan tower has threevertical elements, each with multiple setbacks, “spiral-ing” around a core. Shapes are derived from geometricsof the desert flower and patterning systems in Islamicarchitecture, says SOM. Construction is set to beginthis year.Information from: Engineering News Record, July 7, 2003 ed., A McGraw HillPublication

Page 3: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 3

New Tax Laws Benefit Capital Equipment Expenditures

On May 28, 2003, President Bush signed the Jobs and Growth Tax Relief Reconciliation Act. Highlights of this new 2003 tax act- as they pertain to our industry are as follows:

- The first year bonus depreciation increased - from 30% to 50% - for qualified property acquired after May 5, 2003and before January 1, 2005.

- The Section 179 expense limit increased - for 2003, 2004, and 2005; the annual expense limit for newly acquiredfixed assets increases to $100,000. The phase-out range for allowable Sec 179 expense increases to $400,000 offixed asset additions (previously $200,000).

Financial tax consultants have reported that companies making purchase investments have realized tax savings in the first year ofup to 70%! This represents a remarkable savings for those firms seeking competitive advantages. Check with your accountant ortax advisor to learn how this extraordinary new program can help your company grow!

The Search Is OnThe search is on for the oldest Peddinghausmachine in the field! As part of Peddinghaus’100th anniversary celebration, we need your assis-tance to join the search for the oldest Peddinghausmachine.

Very often, our service and parts people are asked technical questions orparts availability for machines that are twenty, thirty, or even forty yearsold! Two years ago, we received a call on an ironworker that was built in1952. It’s hard to believe, but we had the correct shear blade in stock,and delivered it the next day to the user.

Take a photo of the machine with a company official, and forward toLyle Menke; e-mail [email protected]. Send as much dataon the machine, application, years in service, etc., along with the photoso we can thoroughly review.

We hope to create a special section of our Peddinghaus Wall of Famededicated to these historical machines.

The quality standard for fabrication, maintenance,and perform-ance. The Peddinghaus 210 Super 16 Steel Worker.

Could this be the oldest Peddinghaus machine in NorthAmerica? It is a 210/13 ironworker still in operation atMachinery Services Corp. in Paterson, NJ.

Who is the distinguished gentleman at the helm? None otherthan our own Jerry Hilston, retired Senior Vice President ofPeddinghaus Corporation. Jerry remains a true “man ofsteel” still visiting customers on behalf of Peddinghaus.

The Fall 2003, Steel Fab Review, will highlight the outstand-ing contributions of this venerable gentleman.

Peddinghaus manufactures-the right steel worker for any job-large or small.

Page 4: Peddinghaus Steel Fabricators' Review Summer 2003

Peddinghaus Employees Thank Our Customers for100 Years in Steel Construction Industry

Peddinghaus Corporation is pleased to be celebrating its’ 100th anniversary of the founding of the firm. Established in 1903,the corporate headquarters remain in Bradley, IL along with engineering, manufacturing, service, and administrative

operations. A satellite manufacturing facility is located in Andrews, SC.Peddinghaus is proud to be a long-standing member of the steel construction industry, not only in North America, but also in

the world market.

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 4

Page 5: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 5

1. Load it

2. Drill it. Thermal cut it. Carbide mark it.

3. Take parts to welders/fit up.

One Pass Process96" wide x 3" thick x 20' long

It’s As Simple As 1-2-3 With The FDB 2500/3

The Peddinghaus SignoScript carbide marking system insures legibility -even after painting or galvanizing.

The new BDL 1000/9 is the latest workhorse in the Peddinghaus stableof rugged durable American made structural drills.

It provides 40" wide flange productivity - with internal part marking - at a show stopping price

NASCC Show StoppersNew BDL 1000/9 and FDB 2500/3 introduced

A powerful, yet simplistic Siemens control unit powers the new BDLdrills from Peddinghaus.

Page 6: Peddinghaus Steel Fabricators' Review Summer 2003

Page 6 STEEL FABRICATOR’S REVIEW Summer, 2003

Peddinghaus’Peddinghaus’ “W“Wall of Fame”all of Fame”A tribute to the achievements of structural steel

Want to see your structure in Peddinghaus’“Wall of Fame”?

Then send your photos and descriptions to:

Steel Fabricators’ Review300 N. Washington

Bradley, Illinois 60915Attn: Lyle Menke

Uni-FACS, Columbus, Ohio

Uni-Facs Steel Works1241 McKinley Ave.

Columbus, OHContact: Mr. Marty Tomlinson, 614-274-1128

Cor-ten lowering wells fabricated from 3/4” & 1/2” cor-ten steel. Eachtube weighs 35 tons. Welded by sub-arc process. Entire project for

Chemline Corp. was fabricated in Columbus, Ohio by Uni-FACS andshipped to Ste. Genevieve, MO (St. Louis area).

Lowering wells are used to distribute limestone discharged from a beltconveyor to form a conical pile which is fed from the bottom for further

processing and use. Project consisted of 300 tons of conveyor steel,structural supports, misc. plate work for chutes & hoppers and was

erected in a six (6) month period.Design Engineers for the project are LB&W in Allentown, PA.

Uni-FACS, Columbus, Ohio

New hot duct system for Lone Star Cement in Pryor, Oklahoma. Entireproject consisted of 80 tons of steel duct work and 100 tons of structural

steel support, handrails, walkways, stairs and platforms. Duct fabricated on200 ton positioning rolls and sub-arc welded.

12 bellows type metal expansion joints were used in the system. Entireproject was erected within a 45 day period.

DeVos Hall, Grand Rapids, MIA project of Steel Service, Jackson, MS

Steel Service Corporation2260 Flowood Dr.

Jackson, MS 39215Contact: Mr. Larry Cox, 601-939-9222

Working with Earnhardt/Hunt, Steel Service has successfully completedanother prominent project - the Grand Rapids Convention Center. Themagnitude of the structure and complexity of the design make it diffi-cult to believe but SSC, along with the other members of their team,

completed the project a month early.

The previous convention center, DeVos Hall, was enormous. However,it is dwarfed by the expansion which covers the equivalent of 14 foot-ball fields or about 10 acres and has an 80-foot building height. This

addition has a 350-foot clear span roof supported by two enormous boxtrusses weighing in at 2,000 tons with

dimensions of 30 feet width and 48 feetdepth.

Mr. Larry CoxPresident, Steel Service

Page 7: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 7

Enrique (L) and Gustavo (R) Arguelloare the owners of Aceros Prefabricados,Guatemala City, a premier structural fab-

ricator in Latin America.(50 2335 2123)

Peddinghaus’Peddinghaus’ “W“Wall of Fame”all of Fame”A tribute to the achievements of structural steel

Virginia Tech Stadium SeatingA project of

Dant Clayton CorporationMr. Jon Sauder

1500 Bernheim LaneLouisville, KY 40210

Phone: 800-626-2177 • Fax: [email protected]

Construction of the new Pier #2 project enables largeoil transport vessels the ability to be loaded in adeep water harbor location. As much of the crude oilis exported to North America, this project gives finan-cial opportunities to many commercial enterprises.

Finger Pier #2, Coastal Refining Company, Aruba

Pilings were driven to the ocean floor to anchorthis new pier. Aceros Prefabricados fabricated allthe structural and plate components for this proj-ect - an economic boon for the people of Aruba.

Page 8: Peddinghaus Steel Fabricators' Review Summer 2003

Page 8 STEEL FABRICATOR’S REVIEW Summer, 2003

Peddinghaus’Peddinghaus’ “W“Wall of Fame”all of Fame”A tribute to the achievements of structural steel

Dexter School, Brookline MA

A project of Quinn Brothers of Essex, Inc.239 Western Avenue

Essex, MA 01929Contact: Mr. Jay Coughlin, 978-768-6929

South Central High School, Los Angeles, CA

A project of Columbia Steel, Inc.2175 N. Linden Avenue

Rialto, CA 92377Contact: Mr. Gus Theisen, 909-874-8840

Do you have any Structural Steel Art photos? Send them in for the next issue of:

Steel Fabricators’ Review300 N. Washington

Bradley, Illinois 60915Attn: Lyle Menke

Marietta High School, Marietta, GA

A project of Macuch Steel1527 Augusta AvenueAugusta, GA 30901

Contact: Mr. Bill Macuch, 706-823-2420

Mr. Bill Macuch

Page 9: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 9

Introducing Peddinghaus Model 260GP Saw

Model 260GP Horizontal Band Saw• A new perspective in sawing technologyusing a portal frame construction.• 2-column guided metal-bandsawing machine.• Semi-Automatic operation.• Especially suitable for universal use on dif-ferent cross sections, material, and frequentchange of mitre cuts.

CAPACITY Round Flat

90˚ 10.5” 12” x 10.5”

45˚ 9.5” 8.6” x 10.5”

30˚ 5.5” 5.5” x 7.8”

Cutting Speed 49-490FPM

Drive-Saw Blade 2.04 HP

Saw Frame Feed 590 Ft/min.

Working Height 29.5”

Weight 1375lbs

Dimensions 6.56 x 5.4 6.06 ft.

Standard Equipment

• Saw frame mounted over work surface

• The center of mitre rotation is intersec-tion between saw blade and fixed vise

• Digital mitre display, stepless 90˚ - 30˚

• Saw blade pre-twist rollers, carbideguides

• Saw blade cleaning brush

• Mechanical blade tension device

• Micro spray lubrication system

Billington Structures, Ltd.Barnsley, S. Yorkshire, UK

Billington Structures, Ltd. has finished erecting the final components for the Xscape project in Castleford, UK. Weighing in at over 4,600 tons, thegiant indoor ski slope, leisure and retail complex is destined to be a landmark project.

The 130 ft. high building encloses a clear span of 117 ft across the width of the slope, which will run 788 ft down the length of the building. Themassive structure, which consists of beam and column steelwork, plate grinders, metal decking and off site intumescent fire protection, will house 14

multi-plex theaters and a number of retail outlets and restaurants.”

Billington Structures, Ltd.Barnsley RoadWombwell, Barnsley, S. Yorkshire573 8DS U.K.Tel. (44) 0 1226 340666 Fax: (44) 0 1226 755947www.billington-structures.co.ukAnother Billington project is the Sage Headquarters Building at Newcastle consists of over2,500 tons of structural steelwork.

Mr. Steve FarehamManaging DirectorBillington Structures, Barnsley, S. Yorkshire UKMr. Fareham was re-elected to his third term as Presidentof British Construction SteelworksAssociation (BCSA)London July 11, 2002.

Page 10: Peddinghaus Steel Fabricators' Review Summer 2003

Page 10 STEEL FABRICATOR’S REVIEW Summer, 2003

The HySpeed® AdvantageWho may benefit most from Hypertherm’s Coaxial-assist jet™200-amp oxygen HySpeed technology and how to achieveoptimal performance when transitioning from the standardprocess

HySpeed customer profile

Hypertherm’s new Coaxial-assist jet technologyfor the HySpeed HT2000 will provide greatestbenefit to high duty cycle users who require highoutput from their HT2000 systems. The optimalprofile for a HySpeed customer is one who:

■ Cuts mild steel primarily if not exclusively withthe 200 amp oxygen process

■ Operates the cutting table on multiple shifts■ Maintains their plasma system in top running

order■ Has a cutting platform (X-Y table or plasma

punch press) able to handle cutting speedsup to 50% higher than what they are currentlyrunning using the standard process. Oldretrofitted oxyfuel tables may not deliver thesehigher speeds with acceptable cut quality andproper motion control.

■ Follows operating procedures set forth inHypertherm’s operating manual

Typical applications are steel service centers,heavy to mid-level fabricators, shipyards, andlarger job shops.

HySpeed process optimization

If the end user has an HT2000LHF, they mustorder a new off-valve assembly in order to cut atthe proper pressures and flows for HySpeed. Thepart number for this new off-valve assembly is129840. No equipment modification or upgradeis required for a standard HT2000 user.

End users seeking to transition from the standardcutting process to HySpeed must have the new200-amp oxygen consumables, a copy of the newcut chart and adhere to the new cuttingparameters. HySpeed requires slightly differentarc voltage and gas flow settings. If HySpeedcutting parameters are not used, cut quality willsuffer. Here are a few key settings to check at thegas console:

■ In Test Preflow mode:• N2 pressure gauge must read 120 psig• O2 pressure gauge must read 120 psig or

higher; no need to adjust if the reading is atleast 120 psig.

• N2/Air flow meter ball must be set to 38%• O2 flow meter ball must be set to 12%

■ In Test Cutflow mode:• O2 pressure gauge must read 120 psig• O2 flow meter ball should be set to 75%

■ During cutting• The O2 flow meter ball should read

approximately 72%. Readings significantlydifferent may indicate that a hose ispinched or there is a gas leak.

If the gas supply system will not support thesesettings, then maintenance or repair must beperformed. These settings are essential forproper HySpeed performance and cut quality.

In addition to gas supply issues, other changesmust be made in accord with the new cuttingparameters. All are specified in the new cutcharts:

■ Reset cut program speeds in accordance withcut chart parameters

■ If the end user operates with arc voltagecontrol, reset arc voltage to cut chartparameters for HySpeed.

■ If the end user operates a manual standoffsystem, set standoff to heights indicated inHySpeed cut charts

■ Check kerf width compensation values tothose cited in cut chart

Technical support

If an end user has a qualified cutting installationable to handle the speeds associated with thenew process and is able to successfully adjusttheir system to the cutting parameters set forth inthe HySpeed cut charts, the transition to the newtechnology should be successful and high speedcutting with excellent cut quality should result. Inthe event that the customer does not see thesepositive results, please contact an authorizedHypertherm service representative.

www.hypertherm.com

By delivering dramaticallyhigher cutting speeds,Hypertherm’s HySpeedCoaxial-assist jet technologywill considerably reduceoperating costs anddramatically increaseproductivity for many endusers. This guide provides aprofile of those end userswho are likely to see themost benefit from HySpeed.It also describes a fewrequired steps to switchfrom standard cutting to theHySpeed process.

Hypertherm, HySpeed, HT and Coaxial-assist are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries.© 4/03 Hypertherm, Inc.

891040

Page 11: Peddinghaus Steel Fabricators' Review Summer 2003

Steel Plus TechnologySteel Plus Network continued its innovative business strategy called “Steel Plus Technology” which provides

members with access to competitive technological solutions.

In 2002, Steel Plus Network added project estimating to its technological solutions. An agreement was

reached with Mobilis Systems, of Quebec, for the distribution of a basic estimating program. A second partner-

ship was formed with Fabtrol, of Eugene, Oregon, the leader in this type of software in North America.

In addition to these technologies, engineering solutions are provided by SAFI Quality Software Inc., of Sainte-Foy, Quebec; 3D detailing software from

Design Data, of Lincoln, Nebraska and miscellaneous steel detailing software from Steelware, in Greenville, South Carolina.

In 2003, Steel Plus Technology will continue to evolve and grow by improving its current solutions and adding new technological solutions such as con-

sulting services and software development.

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 11

AISC Offers OnlineConnection Seminar

AISC is offering a new online connection design seminar, sousers can log-on, listen and learn at their own pace and theirown computer.

The seminar, “Fundamentals of Connection Design,” wasdeveloped by Thomas M. Murray, P.E., Ph.D. along withAISC’s continuing education staff. It was created to provide anunderstanding of the behavior, design philosophy and designrequirements for common connections in building design proj-ects. The seminar is practice-oriented and focuses on informa-tion engineers need to design connections or evaluate the con-nections shown in submittals, in both LRFD and ASD. Morethan 1,300 engineers attended the original seminar in 2001-2002.

Other topics include shear, moment and bracing connec-tions, and connections for tension and compression. The sem-inar also features problem sets for engineers and a printableslide presentation for further study.

To access the seminar, visit: www.aisc.org/onlineseminars.htm. The seminar is offered on both broadband and56K data connections, with an introductory cost of $100 forAISC members and $150 for

non-members.

OSA Booth Steels the Show

Members of the Ohio Structural Steel and Architectural MetalsAssociation (OSA) teamed up this year to create a new boothfor the Central Ohio Construction Expo-one that would steelthe show..

“We wanted our booth to have a fresh new look to createinterest and awareness of the benefits of steel and steel coat-ings for construction applications,” said Larry Roland ofEngineered Products, Inc., in Columbus, OH.

The challenge was to provide a steel structure that fit thelength and width of OSA’s 18’-by-6’ booth space, yet was self-

supporting and could be installed by hand, said Mike Hammelof AISC-member Concord Fabricators, Grove City, OH. “A

continued on page 12

Page 12: Peddinghaus Steel Fabricators' Review Summer 2003

Page 12 STEEL FABRICATOR’S REVIEW Summer, 2003

Reeceent Survveey of Structuraal FFaabricaatorss RaateessPPeeddinghaauss Seervvicee “BBeesst in Indusstry””......

• Phone and Parts Assistance 7am - 7pm, CST, Monday - Friday

• Peddinghaus Service Techs Average 8.5 Year’s Experience

• Detailed Training Programs for software machine operation

• Regionally located service technicians

• Best Warranty in the business!

e-mail: [email protected] or [email protected]

continued from page 1

The steel shreds were shipped to AISC-member TXI Chaparral’s Petersburg, VA mill, where they joined other steel scrap in theelectric furnace.

A completed W27x85 containing steel recycled from the car was delivered to the exhibit hall Friday morning, and promptly slicedinto souvenirs by AISC-member equipment manufacturer Peddinghaus.

A special thanks to everyone at Davis Industries, TXI Chaparral and Peddinghaus for their help!

Attendees released some frustration on anOldsmobile Achieva in the exhibit hall.

At the scrap yard, the car was shredded, loadedinto a box and then sent to the mill.

The scrap was melted and rolled into a wide-flange, which returned to Baltimore...

...to be sliced into thin souvenir sections for con-ference attendees on a Peddinghaus 44-19 band saw.

11 22

33 44

Page 13: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 13

NEW FUMEFIGHTER® HIGH EFFICIENCYFUME EXTRACTOR.The newly designed FumeFighter by Air Quality Engineering, Inc. removes harmful particulates andgases before they reach the operators breathing zone. Overexposure to lead, cadmium, fluorides andother harmful soldering by-products can lead to employee health problems, increased medical costsand decreased productivity. Our three-stage filtration system incorporates the combination of a99.7% efficient HEPA filter and activated carbon, which can reduce or eliminate most harmful emis-sions. The unique new design reduces restriction in the cabinet allowing free flow of air into the fil-ters thereby achieving better air flow and capture velocities. It easily wheels under most workbench-es, eliminating the need for additional floor space. The FumeFighter’s dynamically balanced, infi-nitely variable, 115 volt, 2 amp motor/blower, quietly produces up to 225 CFM of air. The optionalsilencer reduces noise levels even further, to below 65dBA.

FumeFighter arms are ridged stainless steel which once positioned will hold their position withoutreadjustment. One or two arms may be attached. A bench mount kit is also available.

Air Quality Engineering has been producing high quality air cleaning equipment for over 30 years. We offer a complete line or qualityair cleaning equipment for a variety of dust, mist and fume collection requirements.

Contact Air Quality Engineering toll-free: 1-800-328-0787, Telephone: 1-763-531-9823, Fax: 1-763-531-9900E-mail: [email protected] Site: www.air-quality-eng.com

Air Quality Engineering, Inc.7140 Northland Drive No.Minneapolis, MN 55428-1520

Page 14: Peddinghaus Steel Fabricators' Review Summer 2003

Page 14 STEEL FABRICATOR’S REVIEW Summer, 2003

Five machine models are available for automated punching, drilling, shearing, marking and flame cutting of flat stock and plate. With thickness capacities from 1/8” to 2”, plate lengths in excess of 20 ft, and widths up to 6 ft, Peddinghaus has the right answer for your application question.

Fast, accurate production of angle iron and plate components are a necessity for every fabrication facility. Peddinghaus provides five separate Anglemaster models for automated punching/shearing of 1” x 1” to 8” x 8” angle iron. Flexibility is engineered in with capacity to process 12 x 1” plate in addition to angle.

Sawing of structural steel sections is the backbone of fabrication production. Peddinghaus has been the innovative force in designing machines for both structural cold sawing and band sawing technologies. Six rugged models are available in miter and straight cutting applications for section widths 50” wide. Automated measuring systems – complete with part marking – are available to complement the sawing systems.

Adapting new technologies into productive machine designs has enabled Peddinghaus to provide cost efficient fabrication methods for all structural steel sections. Five automated systems are available for drilling, punching, coping, and flame cutting with capacities up to 50” wide for fabricated beams and columns. Peddinghaus has pioneered the development of multiple system CNC operation, which saves floor space, labor, and related costs.

The Peddinghaus Family of Machining Systems, the Single Source for Structural Steel Fabrication

Innovative Steel Fabricating Technologies

Page 15: Peddinghaus Steel Fabricators' Review Summer 2003

SDS/2 Connect to the SDS/2 Detailing Module........The Proven Leader

The first choice for fully automated integration, SDS/2 is a model of efficiency in communicating job

information to individuals within your company and with all your steel partners. SDS/2 ties every aspect

of detailing, connection design, building design, CNC data, and detail review into a single product

providing up to date information to engineers, shops, detailers, fabricators and field personnel. Backed

by more than 20 years in the industry, the SDS/2 software has proven to save time, reduce errors,

eliminate redundancies, and build stronger relationships with your steel partners. For every project,

every step of the way, SDS/2 will get you there faster and more efficiently. Contact us today.

800.443.0782 E-mail: [email protected] www.sds2.com

DETAILING MODULEThe 3-D model is a central database, giving allyour partners the information they need on time.Member details, templates, and connectiondesign reports are all created and contained inthe model. Key information can be imported andexported saving valuable time and money. TheDetailing Module will increase your drawing productivity and open the door to a new world of business relationships.

ENGINEERING, ANALYSIS & DESIGN MODULEUsing the same interface, database and modelas the Detailing Module, loads and load combi-nations are added graphically to the model. Aschanges and additions occur to the model it is easyto re-analyze the changes to ensure the members are stilladequate. This is the right fit for Design Build projects.

CNC MODULESeamless implementation and integration. SDS/2offers a complete and accurate interface to theindustry’s most popular automated shop equip-ment. Create hole, mark and center of gravityinformation and verify accuracy to ensure a smoothshop. Proven benefits that will save time and money.

REVIEW OF THE MODULEOn time, every time. Visually inspect geometry viaa browser, or log into a model to review individ-ual pieces. Our new Steel Review products inte-grate with our multi-site capability to give youthe information you need, when you need it.SDS/2 puts the power at your fingertips.

SDS/2. A MODEL OF EFFICIENCY.

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 15

Page 16: Peddinghaus Steel Fabricators' Review Summer 2003

Page 16 STEEL FABRICATOR’S REVIEW Summer, 2003

FOR SALE• 1984 Amada angle iron processingsystem; model NCBW 150; 6x6x1/2”capacity

• W.A. Whitney model 790-377 threepress beam punch line; 100 tonpresses; manual control

Priced to sell. Contact:

R.C. FabricatorsWilmington, DEMr. Bob Suppe(302) 573-8989

BEAM CAMBERING MACHINESSpecially designed to induce permanent

camber into wide flange, channel and tubular beams

BC-900Overall Dimensions: 9’-11” Wide x 23’-6” Long x 3’-4” HighWeight (Approximate): 16,000 lbs.Total Press Capacity: 333 Tons @ 3600 PSIMain Cylinders: 10” Diameter Bore x 12” StrokeClamping Cylinders: 2-1/2” Diameter Bore x 9” Stroke

BC-1200Overall Dimensions: 9’-11” Wide x 23’-6” Long x 3’-4” HighWeight (Approximate): 19,200 lbs.Total Press Capacity: 472 Tons @ 4000 PSIMain Cylinders: 12” Diameter Bore x 12” StrokeClamping Cylinders: 3” Diameter Bore x 9” Stroke

BC-1900Overall Dimensions: 11’-10” Wide x 28’ Long x 3’-4” HighWeight (Approximate): 34,000 lbs.Total Press Capacity: 684 Tons @ 4000 PSIMain Cylinders: 14” Diameter Bore x 12” StrokeClamping Cylinders: 3-1/4” Diameter Bore x 9” Stroke

Call For

Complete

Details

FF OO RR SS AA LL EE1985 Wagner CNC Drill Line model WB

1003-C S/N 42999 Comm. 8027. Three spin-dle machine complete with 55 ft. of entry

and 55 ft. of exit roller conveyor.

1969 Kaltenbach HDM 1200 Cold Saw S/N1258 complete with 12 blades.

System can be seen in operation; availableSept., 2003.

Schlosser SteelP.O. Box 638

Hatfield, PA 19440

Contact Mr. Mark Schlosser at 215.723.9883

or fax 215.723.4124

Structural Steel Systems Ltd.300 N. Washington, Bradley, IL 60915(815) 935-0362 Fax: (815) 937-4003

Page 17: Peddinghaus Steel Fabricators' Review Summer 2003

Peddinghaus APS 623 Anglemaster - 40 ft. Infeed

• Punch and Shear Angle up to 6 x 6 x 1/2”

• Retrofitted with New Control System

• Reconditioned

Peddinghaus APS 643H Anglemaster - 40 ft. Infeed

• Complete with 4-66 Ton Presses

• Punch up to 2 Different Hole Sizes Per Leg

• Process Angle up to 6 x 6 x 1/2” with 200 Ton Single Cut Shear

• Reconditioned

Reference #I-1336

Reference #I-1313

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 17

USED CNC PLATE PUNCH & PLASMA CUTTING SYSTEMS

USED ANGLEMASTERS

Peddinghaus CNC Plate Punch and Plasma Cutting System

Model FPB-500/3

• Maximum Plate Capacity - 20” x 1-1/4”

• Triple Gag Punch Attachment

• Hepertherm Plasma System

• 20 ft. Infeed

• Automatic Part Unloader

Structural Steel Systems Ltd.300 N. Washington, Bradley, IL 60915(815) 935-0362 Fax: (815) 937-4003

Buy

Broker

TradeSell

Lease

Auctions

PRICE ONREQUEST!

154 TONS OFPUNCHING

POWER

REFURBISHED

WWIITTHH 2200 FFTT.. LLOOAADDEERR

CALL FORPRICE!

REDUCEDPRICE!

IInnvveennttoorryy RReedduuccttiioonnSSaallee

Page 18: Peddinghaus Steel Fabricators' Review Summer 2003

1994 Peddinghaus DSC-300/3 3-SpindleCNC Drill Line with Mitre Cutting Cold Saw in Tandem• Maximum Section Size - 12”• Maximum Hole Size - 1-1/4”

• Complete Powered Entry and Exit Conveyors

• Latest CNC Control System with Window Software

PRICE ON REQUEST!

Page 18 STEEL FABRICATOR’S REVIEW Summer, 2003

Twin Column Structural Band Saw

W36 x 300

W14 x 730

2” Wide Blade

Chip Conveyor

Auto Feed

USED DRILL LINES

USED BAND SAWS

FACTORY

REBUILT

PRICE ONREQUEST!

Reference #I-1332

PreviouslyAdvertised At

$179,000

BEFORE

AFTER

PeddinghausTDK-1000/3 Drills

• CNC 4 Axis Fagor Control• Angle Capacity up to 8 x 8 x 1-1/8”• Maximum Beam Width - 39”• Maximum Flange Height - 24”

Page 19: Peddinghaus Steel Fabricators' Review Summer 2003

Summer, 2003 STEEL FABRICATOR’S REVIEW Page 19

USED BEAM PROCESSING SYSTEM

MISCELLANEOUS

Peddinghaus VS 49-17 Cold Saw

36 x 300; W14-730 Capacity (Reference #I-1312)...........................................................................................Price On Request

Peddinghaus FPB-500/3 Plate Punch with Plasma (Remanufactured).....Price On Request

W.A. Whitney 3-Press Manual Beamline (Reference #I-1317).................................Price On Request

GUARANTEED Rebuilt Fagor CNC Controls

For Peddinghaus Products..............................................................................................................................Price On Request

Hydraulic Power Unit - 50 HP; 3000 PSI (Reference #I-1294)...............................................Price On Request

Peddinghaus VS 49-17 49” Cold Saw Blades........................................................Price On Request

Used General Electric Servo Drives AC 200 and HI AK.......................Price On Request

1992 Peddinghaus CNC BeamPunch Line Model BPL-1000/5

• Four Axis CNC

• Five 100 Ton Punch Presses

• Peddimat Roller Feed Drive andMeasuringSystem

PRICE ONREQUEST!

FACTORY

REBUILT

Page 20: Peddinghaus Steel Fabricators' Review Summer 2003

Volume 15 NEWS FOR THE STRUCTURAL STEEL & PLATE FABRICATOR Summer, 2003

PRSRT STDU.S. POSTAGE

PAIDPERMIT NO. 38

Kankakee, IL

Steel Fabricators’ ReviewWashington and Grove StreetBradley, IL 60915

REMANUFACTURED TOOLS-COST EFFECTIVE VALUE FOR YOULatest State of the Art CNC Control Drivesand Windows Based SoftwareHigh Speed Signo Script Marking SystemIncludedMax Beam Size 30”Max Flange Height 16”Factory Rebuilt With Warranty

Page 20 STEEL FABRICATOR’S REVIEW Summer, 2003

CALL FORPRICE!

Model SWP: 1200/34 Structural BeamPositioning System

The ergonomic solution for detail and fitting applications

RemanufacturedBDL 760 Drill Line