standard version twin

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REDline Power Box TwinStandard version

TWINREDline Power Box Twin

Its size and high level of flexibility make the REDline Power Box Twin the ideal main power distributor for vehicle electrics.Individual adaptations are possible.

You will benefit from the following features:� A 160 x 150 mm PCB area, with the possibility of placing numerous components� Flexible connector system� Up to four current inputs / outputs

This item is a standard product, please consider the relevant datasheet notes.

The user is responsible for the product’s functionality in its purposed system environment.

MECHANICAL DATABox dimensions 280 x 192 x 74 mmPCB dimensions 160 x 150 mm

Operating temperature -40 °C up to +110 °C

IP protection class IP66 / IP69K (dust proof / protected against powerful water jets under pressure)

Specifics Oblong compression limiter

ELECTRICAL DATA

Power inputs 2 x M6 Powerelements2 x M8 Powerelements

Connectors LeavySeal 31-pin and 39-pin

Components

22 x Mini fuses2 x ATO fuses2 x 60 A Maxi fuses8 x Micro relays4 x Mini relays2 x Power relays

The advantages of our REDline Power Boxes summarised:� Robust & durable: Thanks to high IP levels and cable harness reduction� Fast project processing: Due to a broad range of standardised housings and a structured and established product development process� High economic efficiency: Resulting from simplified installation and maintenance as well as low tooling and engineering costs� Convincing service concept: We support you from the first idea up to serial production of your tailor-made solution and beyond� Compact & modular architecture: Thanks to the modular building block system, the customer-specific configurable PCB and the efficient use of space

Standard version of the product is presented on the first three pages of this document. Customisation of the box content can be realised according to your requirements. Refer to page 4 and contact us for more information.

MATING CONNECTORSPosition Pins Coding Standard V0 MaterialX1 31 E 1-1564297-6 1-2208685-6

X2 39 E 5-1718321-3 5-2208684-3



TORQUE FIXING POINTCompatibility Up to ISO class 8.8 screws

Box dimensions

TORQUE ELECTRIC CONNECTIONM6 3.9 Nm

M8 9.0 Nm

ORDER INFORMATIONREDline Power Box Twin StandardUnequipped (withoutfuses and relays) ICS-103040

Equipped with 12 Vfuses and relays ICS-103040-12V

Equipped with 24 Vfuses and relays ICS-103040-24V

QUALIFICATIONTest methods Qualification norm DescriptionsIP protection class ISO 20653: 2013-02 IP66 / IP69K

Low & high temperature ISO 16750-4: 2010-04 Temperature: -40 °C / +85 °C

Temperature cycle ISO 16750-4: 2010-04Number of cycles: 30 Cycle duration: 8 hTemperature: -40 °C / +85 °C

Temperature shock ISO 16750-4: 2010-04

Number of cycles: 100 Cycle duration: 1 h Change time : ≤ 30 s Temperature: +85 °C / -40 °C

Dewing test ISO 16750-4: 2010-04Temperature: +80 °CCycles: 5 hCycle duration: 5 h

Damp heat steady ISO 16750-4: 2010-04Temperature: +40 °CHumidity: 85 % RHDuration: 504 h

Salt spray ISO 16750-4

Number of cycles: 6Duration: 24 hSpray phase: 8 hRest period: 16 h

Vibration random with temperature ISO 16750-3: 2012-12

Frequency: 10 – 2.000 Hz Rms acceleration: 57.9 m/s²Temperature: -40 °C up to +85 °C Duration: 32 h

Mechanical shock ISO 16750-3: 2012-12

Acceleration: 500 m/s² Number of shocks: 10Temperature: room temperatureDuration: 6 ms

Free fall ISO 16750-3: 2012-12Number of DTU: 3Falls per DUT: 2Drop height: 1 m

256 mm

192

mm

7,1 m

m 2,4 mm

175

mm

280 mm

74 m

m

12 mm



X1 CONNECTORPin DescriptionX1-1 F3 Pin 1

X1-2 F4 Pin 1

X1-3 F3 Pin 2

X1-4 F4 Pin 2

X1-5 K1_86

X1-6 NC

X1-7 F5:5

X1-8 K2_86

X1-9 NC

X1-10 F5:4

X1-11 K3_86

X1-12 NC

X1-13 F5:3

X1-14 NC

X1-15 NC

X1-16 F5:2

X1-17 K6_86

X1-18 K7_85

X1-19 F5:1

X1-20 K7_87

X1-21 NC

X2 CONNECTORPin DescriptionX2-1 K8_87

X2-2 K8_87

X2-3 K9_87

X2-4 K8_87a

X2-5 K8_87a

X2-6 K9_87

X2-7 K8_86

X2-8 K11_85

X2-9 K9_86

X2-10 F6:6

X2-11 K10_86

X2-12 K11_86

X2-13 F6:5

X2-14 K12_85

X2-15 K12_86

X2-16 F6:4

X2-17 NC

X2-18 K13_85

X2-19 F6:3

X2-20 K13_86

X2-21 K14_86

X1 CONNECTORPin DescriptionX1-22 F1:5

X1-23 K7_86

X1-24 K4_86

X1-25 F1:4

X1-26 K6_85

X1-27 K5_86

X1-28 F1:3

X1-29 K7_87a

X1-30 K5_85

X1-31 F1:2

X2 CONNECTORPin DescriptionX2-22 F6:2

X2-23 F7:5 IN

X2-24 K9_87a

X2-25 F6:1

X2-26 NC

X2-27 K9_87a

X2-28 F7:6

X2-29 NC

X2-30 K14_87a

X2-31 F7:5 OUT

X2-32 K14_85

X2-33 NC

X2-34 F7:4

X2-35 NC

X2-36 F7:2 IN

X2-37 F7:3

X2-38 F7:2 OUT

X2-39 K14_87

PCB silkscreen

Pin assignment



Electrical schematic

Max Torque : 9N m

1

J5

M8

868530

87 87a

K 8

868530

87 87a

K 9

868530

87 87a

K 10

868530

87 87a

K 11

1

32

S11

32

S2

G N D G N D

868530

87 87a

K 13

868530

87 87a

K 14

G N D

G N D

Max Torque: 3.9N m

1

J6

M6

868530

87 87a

K 12

2 115A

F7:5

21

15AF7:4

i 1A i 1A i 1A i 1A i 1A i 1A i 1A i 1A i 1A

i

115A

21

15AF7:3

i 30Ai 30A

SW I TC H SW I TC H

i 15A

i20A i20A i25A i25A i25A i25A

i25A i25A i25A i25A2

1

15AF6:6

21

15AF6:5

21

15AF6:3

21

15AF6:4

21

15AF6:2

12 15A

F6:1

21

15AF7:6

2115A

F7:2

12

15AF7:1

i 15Ai 15A

35X

2:35

29X

2:29

17X

2:17

33

X 2:33

11

X 2:1

2

X 2:2

4

X 2:4

6

X 2:6

9

X 2:9

10

X 2:10

13

X 2:13

11

X 2:11

19

X 2:19

22

X 2:22

8

X 2:8

15

X 2:1534

X 2:34

32

X 2:32

5

X 2:5

38

X 2:38

37

X 2:37

18

X 2:18

12

X 2:12

16

X 2:16

14

X 2:14

30

X 2:30

39

X 2:39

36

X 2:36

21

X 2:21

7

X 2:7

3

X 2:3

25

X 2:25

31

X 2:31

28

X 2:28

20

X 2:20

i 30A

23

X 2:23

24

X 2:24

26

X 2:26

27

X 2:27

i 20A

868530

87

K 1

60A

12

F 3Max Torque: 2.2N m

1

J2

M5

Max Torque: 2.2N m

1

J3

M5

868530

87

K 2

60A

12

F4

G N D G N D

868530

87 87a

K 7

G N D G N D

SWITCH

868530

87 87a

K 3

868530

87 87a

K 4

868530

87 87a

K 5

868530

87 87a

K 6

Max Torque: 9N m

J1

M8

1

Max Torque: 3.9N m

J4

M6

21

15AF1:2 2

1

15AF1:3

12 15A

F5:1

21

15AF5:2

12 15A

F1:1

25

X 1:25

13

X 1:13

19

X 1:19

15X

1:15

6X

1:6

9X

1:9

14X

1:14

J2 and J3 for the midifuse

i 1A i 1A i 1A

i 1A i 1Ai 1A

i 1Ai 1A i 1A

i 1A i 1A

i 1A

i

117A

i50A i50A i40A i40A i25Ai15A

i15A

21

15AF1:4 2

1

15AF5:42

1

15AF5:3 2

1 15AF5:5

21 15A

F1:5

21X

1:21

10

X 1:10

22

X 1:22

i15A

i 1A

16

X 1:16

11

X 1:11

7

X 1:7

27

X 1:27

24

X 1:24

31

X 1:31

28

X 1:28

12X

1:12

30

X 1:30

11

X 1:1

3

X 1:3

4

X 1:4

2

X 1:2

23

X 1:23

26

X 1:26

17

X 1:17

5

X 1:5

8

X 1:8

18

X 1:18

29

X 1:29

20

X 1:20

i 50Ai 50A

F2125A

F2 M

idi f

use

conn

ecte

d ex

tern

ally

i125A

i125A


REDline Power BoxesCustomisation possibilities

Medium MiniM Plus

Twin Hybrid

COMPATIBLE CONNECTORSPins Coding Standard V0 Material31 E 1-1564297-6 1-2208685-6

39 E 5-1718321-3 5-2208684-3

39 F 6-1718321-3 6-2208684-3

62 A 1-1418883-1 1-1823498-1

62 B 2-1418883-1 2-1823498-1

Do you want to customise the REDline Power Box Twin content according to your needs? With the following three steps, we help you to get your tailor-made solution.

INPUTS / OUTPUTSThreaded: M5, M6 or M8

RadlokTM: 3.6, 5.7 or 8

SurLok PlusTM: 3.6, 5.7 or 8

LED indicator

Closed input

COMPONENT OPTIONSCover leashFuse testerFuse pullerCustomer logo on lidComponents sticker

Profit from different standard box variants and component options foradvanced functions and requirements.

DIENECKARPRINZEN_0421

Würth Elektronik ICS GmbH & Co. KGIntelligent Power & Control SystemsGewerbepark WaldzimmernWürthstraße 174676 Niedernhall · GermanyPhone: +49 7940 9810-0Fax : +49 7940 [email protected]/ics

For more information visit us at www.we-online.com/ics or call +49 7940 9810-0

Are you looking for a box with special requirements?No problem, just contact us! We develop your customer-specific product according to the motto: more than you expect. From the idea through to the start of serial production.

1

23

Select the components to be integrated and get the PCB designed according to your electrical schematics

Choose desired inputs and outputs according to your electrical schematics

Choose your additional component options

BOX VARIANTSPart number WE ICS

Description Unequipped (without fuses and relays)

Equipped with 12 V fuses and relays

Equipped with 24 V fuses and relays

REDline Twin Standard ICS-103040 ICS-103040-12V ICS-103040-24V

REDline Hybrid Standard ICS-103037 ICS-103037-12V ICS-103037-24V

REDline M Plus Standard ICS-103263 ICS-103263-12V ICS-103263-24V

REDline Medium Standard ICS-103038 ICS-103038-12V ICS-103038-24V

REDline Mini Standard ICS-103039 ICS-103039-12V ICS-103039-24V

standard version twin

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