specifications - kearney machinery · fixture cost. the two-speed gearbox provides production...

VERTICAL TURNINGCENTER

1310

1802

TEL

: 04-

2473

3326

Standard Accessor ies

Optional Accessor ies

Specifications

Non- through hole 3-jaw hydraulic chuck

FANUC 0i-TD controller

8.4" color LCD monitor

Registered part program numbers : 400

sets

Part program memory size : 640 m

RS-232 interface

Heat exchanger for electric cabinet

Hydraulic power supply unit

Coolant system (6-bar)

Lubrication system

Three-color warning light

Chip conveyor & chip cart

Tool kit

Upgrade to 10.4" LCD screen and

manual guide I

Upgrade to 32"/40" non- through

hole 3-jaw hydraulic cylinder & chuck

Air cooler for electric cabinet

Auto door

Oil-coolant skimmer

Oil mist collector

ID turning tool holder

OD turning tool holder

Dual contact turning tool holders

20 bar coolant through spindle

Renishaw tool setter

Description Unit UV-100ATC UV -100ATCCCONTROLLER FANUC Oi-TD

CAPACITY

Max. swing diameter mm (inch) 1100 (43.3)

Max. turning diameter mm (inch) 1000 (39.4)

Max. turning height mm (inch) 800 (31.4)

MAIN SPINDLE

Spindle speed range rpm 20~ 1600

Spindle drive system Gearbox+Belt

Spindle bearing diameter mm (inch) 220 (8.7)

Spindle nose ASA A2-15

Hydraulic chuck size in 24

Spindle motor power kW (HP) 30/37 (40/50)

Max. spindle motor torque (Cont.) Nm 4604

C-axis indexing resolution degree - 0.001

SECOND SPINDLE

Spindle taper size BT50

Max. spindle speed rpm - 3000

Spindle drive system - Belt

Spindle bearing diameter mm (inch) - 100 (3.9)

Spindle motor power kW (HP) - 7.5/11 (10/15)

Max. spindle motor torque (Cont.) Nm - 224.2

TRAVELS

Max. X-axis travel mm (inch) -70/695 (-2.8/+27.3)

Max. Z-axis travel mm (inch) 800 (31.5)

Rapid traverse- X axis m/min (ipm) 20 (787)

Rapid traverse- Z axis m/min (ipm) 24 (945)

Guideway type Boxway

X-axis servo motor power kW (HP) 4 (5)

Z-axis servo motor power kW (HP) 4 (5)

ATC

Indexing Type Roller-gear

Number of tool stations 12

Toolholder taper size BT50

Max. tool length mm (inch) 400 (15.7)

Max. tool weight kg (lb) 50 (110)

POWER SUPPLY

Power requirements KVA 50 60

MACHINE DIMENSION

Floor space required m (feet) 3.75 × 2.55 (12.4 × 8.4)

Height m (feet) 4.037 (13.2)

Weight (approx) kg (lb) 16500 (36376) 17000 (37479)

* Design and specifications are subject to change without prior notice.

ISO 9001:2008FM 583077

Meridian International, Inc.124 Citation Court • Birmingham, AL 35209 Phone: 205-484-3846

U V S e r i e s1 U V S e r i e s 2

Accuway vertical turning center UV series are designed and built to withstand the most demanding applications in various industries. UV series lathes offer high-efficiency, high-accuracy, excellent rigidity and great stability.

Meehanite castings are internally reinforced with heavy ribs to resist bending and damp vibrations. Symmetric ribs not only increase rigidity but improve thermal stability. Massive base and column further decrease natural frequency, ensuring precise accuracy and repeatability.

Column

Base

Large diameter main spindle bearing combining with wide range torque spindle motor offers highest rigidity while machining. Its strong structure further provides vibration absorption under the most demanding conditions to obtain excellent accuracy of versatile work- pieces.

Main Spindle Drive

Main Spindle Design

Structure

Main SpindleConstruction

U V S e r i e s3 U V S e r i e s 4 U V S e r i e s 4

Second Spindle Automatic Tool Changer (ATC)

Optional Accessor ies

Hardened, ground and balanced second-spindle is firmly encased in the robust saddle to withstand heavy duty machining. The power is transmitted to second-spindle through special transmission reduction generating enough speed and torque to satisfy wide spectrum of tough machining requirements.

Model ATCC has milling second-spindle that involves drilling, milling and tapping and is capable to complete a part without any secondary operations. Dual contact “Big Plus” type spindle system is available as an option to provide excellent repeatability and rigidity for upgrading machine performance.

Hybrid 12-tool magazine ATC design of fers multiple machining capacity: turning, milling, drilling and rigid tapping operations while integrated with second spindle and live toolings. It eliminates secondary operations and increase productivity by reducing loading & unloading and fixture cost.

The two-speed gearbox provides production flexibility for the machine without affecting its precision. High torque is available for hard materials machining and high speed for soft materials.

High precision tool setting probe allows fast tool setting and tool breakage detection.

FEM analysis of turning tool strength

Two-speed Gearbox Tool Sett ing probe

Tool-Clamping Mechanism

For turning tool For rotary tool

Hydraulic tool holder clamping and unclamping controlled mechanism

3t

3t

3 U V S e r i e s

mm MPa

U V S e r i e s5 U V S e r i e s 6

Main Spindle Torque Char t Tables & Chucks

Second Spindle Torque Char t

Capacity UV-75 (αP40/6000i) UV-100 (α30/6000i) with gear box UV-100 (α40/6000i) with gear box

0 320 640 960 1280 16000

130

260

390

520585

650

492

359

0

6

12

18

24

30

22

18.5

30min Power

Continuous Power

30min Torque

Continuous Torque

Torque (Nm) Power (kW)

Spindle speed (rpm)

0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40

50Torque (Nm) Power (kW)

Spindle speed (rpm)38377

3735 37

Low Gear 37kW30min Torque

Low Gear 37kW30min Power

High Gear 37kW30min Power

High Gear 30kWContinuous Power

Low Gear 30kWContinuous Power

Low Gear 30kWContinuous Torque

High Gear 37kW30min Torque

High Gear 30kWContinuous Torque

0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40


Spindle speed (rpm)

37

4606

500

3533

100

429745









UV-75 (αP40/6000i) UV-100 (α30/6000i) with gear box UV-100 (α40/6000i) with gear box

0 320 640 960 1280 16000

130

260

390

520585

650

492

359

0

6

12

18

24

30

22

18.5

30min Power

Continuous Power

30min Torque

Continuous Torque


Spindle speed (rpm)

0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40



3735 37









0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40


Spindle speed (rpm)

37

4606

500

3533

100

429745









α8/10000i (7.5/11 kW)

0 500 1000 1500 2000 2500 3000468.8

152.8

0

50

100

150

200

250

300

224.2

0

3

6

9

12

15Torque(Nm) Power(kW)

30min Power

Continuous Power

Continuous Torque

30min Torque

11

7.5

(rpm)0 500 1000 1500 2000 2500 3000

0

40

80

120

160

200

112

468.8

Torque(Nm)

153

0

2

4

6

8

10

30min Power

Continuous Power

30min Torque

Continuous Torque

Power(kW)

(rpm)

α6/10000i (5.5/7.5 kW)α8/10000i (7.5/11 kW)

0 500 1000 1500 2000 2500 3000468.8

152.8

0

50

100

150

200

250

300

224.2

0

3

6

9

12

15Torque(Nm) Power(kW)

30min Power

Continuous Power

Continuous Torque

30min Torque

11

7.5

(rpm)0 500 1000 1500 2000 2500 3000

0

40

80

120

160

200

112

468.8

Torque(Nm)

153

0

2

4

6

8

10

30min Power

Continuous Power

30min Torque

Continuous Torque

Power(kW)

(rpm)

α6/10000i (5.5/7.5 kW)

UV-75 (αP40/6000i) UV-100 (α30/6000i) with gear box UV-100 (α40/6000i) with gear box

0 320 640 960 1280 16000

130

260

390

520585

650

492

359

0

6

12

18

24

30

22

18.5

30min Power

Continuous Power

30min Torque

Continuous Torque


Spindle speed (rpm)

0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40



3735 37









0 320 640 960 1280 16000

1000

2000

3000

4000

5000

0

10

20

30

40


Spindle speed (rpm)

37

4606

500

3533

100

429745









15°15°

15°

15°

15°

165.

1

38

22+0.210

37 16

25 (H8/h8)

65

6.18

25(h8/H8)

75

15°

30°

15°

15°

22+0.210

37

38

16

96

C

C

0

30°15°

22+0.2137

3916

U V S e r i e s 8 U V S e r i e s7

Tool ing System Pul l Stud and Tool Shank

Working Range DiagramTool Holders Dimension

Turning tools

Boring Bar

Boring Bar

O.D.toolholder

Facing tool holder

I.D.toolholder

Rotary tools

Drillholder

Tapholder

Face millholder

Boring bar

U drillholder

90millinghead

ØD

ØD

S

S

SL

L

L

ØD

S

L

ØD

L

45

101.8335

139.8

Ø85

Ø10

0

60°

Ø25

Ø25

Ø38

65 45

85

60°

45°

Ø23

Ø17

Ø69.85

TAPER 7/24 M24XP3.0

M24XP3.0

BT-50 MAS-P50T-1

D L S

100 350 30

D L S

100 150 30D L

100 150L S

140 37D L S

100 150 30

D

C17

6

70 687

Ø910

Ø1000B

495

ØA

D

C17

6

70

Ø750

B

ØA

552

UV-75 UV-100Model Type A B C D

UV-100ATCUV-100ATCC

24" 610 800 800 1122

32" 810 800 800 1132

40" 1005 750 800 1142

Model Type A B C D

UV-75ATCUV-75ATCC

24" 610 800 800 1122

UV-75 UV-100

Unit : mm

Unit : mm

U V S e r i e s 10 U V S e r i e s9

Max. Cutt ing Height

Machine Dimension

Chucking Capabi l i t ies Specifications

Table Table

A

BC

WorkpieceWorkpiece W

orkp

iece

Wor

kpie

ce

Jaw Jaw

A

B

C

D

3805

4660

1400

4100

UV-75(2750)

3770

800UV-100(2920)

Description Unit UV-75ATC UV-75ATCC

CONTROLLER FANUC Oi-TD

CAPACITY

Max. swing diameter mm (inch) 850 (33.5)

Max. turning diameter mm (inch) 750 (29.5)

Max. turning height mm (inch) 800 (31.4)

MAIN SPINDLE

Spindle speed range rpm 20~1600

Spindle drive system Belt

Spindle bearing diameter mm (inch) 160 (6.3)

Spindle nose ASA A2-11

Hydraulic chuck size in 24

Spindle motor power kW (HP) 18.5/22 (25/30)

Max. spindle motor torque (Cont.) Nm 585

C-axis indexing resolution degree - 0.001

SECOND SPINDLE

Spindle taper size BT50

Max. spindle speed rpm - 3000

Spindle drive system - Belt

Spindle bearing diameter mm (inch) - 100 (3.9)

Spindle motor power kW (HP) - 5.5/7.5 (7.4/10)

Max. spindle motor torque (Cont.) Nm - 191

TRAVELS

Max. X-axis travel mm (inch) -70/+580 (-2.8+22.8)

Max. Z-axis travel mm (inch) 800 (31.5)

Rapid traverse- X axis m/min (ipm) 20 (787)

Rapid traverse- Z axis m/min (ipm) 24 (945)

Guideway type Boxway (Linear)

X-axis servo motor power kW (HP) 3 (4)

Z-axis servo motor power kW (HP) 4 (5)

ATC

Indexing Type Roller-gear

Number of tool stations 12

Toolholder taper size BT50

Max. tool length mm (inch) 400 (15.7)

Max. tool weight kg (lb) 50 (110)

POWER SUPPLY

Power requirements KVA 50 60

MACHINE DIMENSION

Floor space required m (feet) 3.65 × 2.7 (12.0 × 8.9)

Height m (feet) 4.037 (13.2)

Weight (approx) kg (lb) 16000 (35274) 16500 (36376)

Model A B C

UV-75ATC

1132 800 176UV-75ATCC

UV-100ATC

UV-100ATCC

ModelTable

diameterA B C D

UV-75 610 (24") 610 348 383 139

UV-100

610 (24") 610 348 383 139

810 (32") 810 305 557 67

1005 (40") 981 572 753 344

Unit : mm

Top View Front View

specifications - kearney machinery · fixture cost. the two-speed gearbox provides production...

Documents