spec dm45hp f

22
DM45/HP Blasthole Drill HIGH PRESSURE ROTARY BLASTHOLE DRILL PROPOSAL/SPECIFICATIONS PACKAGE Form 87004-E © Ingersoll-Rand Company Printed in USA —October 1998

Upload: jorge6420001647

Post on 03-Jan-2016

319 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Spec Dm45hp f

DM45/HP Blasthole Drill

HIGH PRESSURE ROTARY BLASTHOLE DRILL

PROPOSAL/SPECIFICATIONS PACKAGE

Form 87004-E © Ingersoll-Rand Company Printed in USA —October 1998

Page 2: Spec Dm45hp f

DM45/HP SPECIFICATIONS TABLE OF CONTENTS

GENERAL.................................................................................................. 1 MAINFRAME AND LEVELING JACKS...................................................... 2 UNDERCARRIAGE AND PROPEL SYSTEM............................................ 2 GRADEABILITY......................................................................................... 4 TOWER, CAROUSEL, AND DRILL PIPE HANDLING............................... 5 ROTARY HEAD ......................................................................................... 7 FEED SYSTEM.......................................................................................... 7 POWER PACK........................................................................................... 8 AIR COMPRESSOR .................................................................................. 9 ENGINE ..................................................................................................... 9 HYDRAULIC SYSTEM............................................................................. 10 DUST COLLECTOR ................................................................................ 11 OPERATOR’S CAB AND CONTROLS .................................................... 12 OPTIONAL EQUIPMENT......................................................................... 16 STANDARD TOOLS AND MANUALS ..................................................... 18 DIMENSIONS AND WEIGHTS ................................................................ 18 MACHINE CONFIGURATION ................................................................. 19

Page 3: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 1

DM45/HP SPECIFICATIONS*

GENERAL The Ingersoll-Rand DM45/HP is a crawler mounted, hydraulic tophead drive, multi-pass rotary drilling rig specifically designed for production blasthole drilling to depths of 180 ft. (54.9 m) with a 30 ft. (9.1 m) drill pipe change. Nominal hole size is 5 in. to 9 in. (127 mm to 228 mm) for rotary bit applications and 5 in. to 8 in. (127 mm to 203 mm) for DHD drilling with a high pressure air compressor. Feed pressure generates a bit load force of up to 45,000 lb. (20,412 kg). The standard DM45/HP utilizes a diesel engine to drive the air compressor and hydraulic system. Operation of the drill is performed using electric over hydraulic controllers ergonomically located so that the operator faces the drill centralizer while drilling. The DM45/HP comes equipped with an Ingersoll-Rand asymmetrical rotary screw air compressor. Various high pressure capacities are available. Standard on the DM45/HP:

Insulated cab with FOPS and noise abated less than 80 dBa Cab pressurizer/ventilator/heater “No visible emission” dust collector Nine quartz halogen night lighting package

Dust hood with curtains and hydraulically raising dust flap Auxiliary hoist for drill pipe and accessory handling Side-by-Side cooling package rated to 125°F (52°C) ambient Heavy-duty engine silencer/muffler Separate air intake filters with quick release dust drop covers for engine

and air compressor Gear indexing carousel for five 4½ in. (114 mm) x 30 ft. (9.1 m) pipe Sliding hydraulic fork wrench for drill pipe breakout Hydraulically powered auxiliary chain wrench 380-gallon (1,438 L) fuel tank 4SV-2-10 two motor high speed rotary head 0 to 200 RPM - maximum torque of 6,200 ft-lb. (8,407 N-m) No bump rod changer Ether injection Three 48 in. (1,219 mm) stroke leveling jacks 80,000 lb. (36,288 kg) GVW rated excavator-type undercarriage 23.6 in. (600 mm) wide triple bar grousers Reinforced rectangular steel track frame with oscillation yoke Walkways and railings designed for superb maintenance access Remote tower pinning Back-up alarm

* Specifications represented are calculated values at 100% efficiency

Page 4: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 2

MAIN FRAME AND LEVELING JACKS The DM45/HP main frame is designed and weld fabricated by Ingersoll-Rand of 10 in. x 10 in. (254 mm x 254 mm) structural steel tubing for both rails and crossbeams. Leveling Jack Specifications Type: Hydraulic cylinder with lock check Number: Three Bore x Stroke/Rod Diameter Two—Drill Side: 5 in. x 48 in. / 4 in. (127 mm x 1,219 mm / 102 mm) One—Non-Drill Side: 5 in. x 48 in. / 4 in. (127 mm x 1,219 mm / 102 mm) Lift Capacity: 58,900 lb. (26,717 kg) each Jack Pad Diameter: 30 in. (762 mm) Jack Pad Area: 706.8 in.2 (4,560 cm2) each Jack Indicator Lights: Three lights on the cab console

illuminate when jack is fully retracted UNDERCARRIAGE AND PROPEL SYSTEM The DM45/HP utilizes an excavator-type undercarriage, built to Ingersoll-Rand specifications, driven directly by a planetary gear system and two hydraulic motors rated at 165 hp (123 kW) each. A "walking beam" oscillation yoke allows the rig to propel over uneven ground without imposing excessive torsional stress on the main frame. Both tracks are individually controlled with each track acting as an independent unit. The tracks are hydraulically adjustable with a spring recoil system and are equipped with 23.6 in. (600 mm) wide replaceable triple bar grouser pads. Undercarriage and Propel Specifications Type: Excavator (Caterpillar 325L or equivalent) Frame Construction: Reinforced rectangular steel frame Rated GVW: 80,000 lb. (36,288 kg) Mounting: Oscillating walking beam (5° each side; total 10°)

Page 5: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 3

Undercarriage and Propel Specifications (continued) Total Crawler Length: 184 in. (4,674 mm) Crawler Ground Contact Length: 149 in. (3,785 mm) Take-Up Adjustment: Hydraulic (grease) slack adjustment,

spring recoil Rollers: 10 Lower / 2 Upper Location: Strategically located for load distribution

relative to the tower position (vertical or horizontal)

Roller Size: 6.3 in. (160 mm) Roller Bearings: Sealed-for-life Track Pads Width: Standard 23.6 in. (600 mm) Type: Triple Bar Grouser Ground Pressure: 10.66 psi (73.5 kPa) Rock Guards: Full length rock guards/track guides are

standard. Brakes: Plate type, spring applied, hydraulically

released Tow Release: Track drive manually releases for

emergency towing. Drive: Hydraulic motors through planetary

reduction Propel Motors: Two Type: Hydraulic, axial piston, fixed

displacement Rating: 165 hp (123 kW) each Propel Speed Range: 0 to 1.9 MPH (0 to 3.1 km/hr.)

Page 6: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 4

GRADEABILITY

Page 7: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 5

TOWER, CAROUSEL, AND DRILL PIPE HANDLING The DM45/HP tower is constructed of welded rectangular steel tubing. The fabrication is constructed by Ingersoll-Rand in a special roll-over fixture that helps provide optimum welds. The DM45/HP is a multi-pass machine. A carousel-type drill pipe changer is part of the tower assembly and is located on the outside of the tower frame. The tower is raised and lowered by two hydraulic cylinders. Raising the tower to the vertical position with a full complement of drill pipe in the carousel can be accomplished in less than one minute. Tower pinning is performed remotely from within the operator's cab. An angle drilling option is also available. Tower Specifications

Drill Pipe Length 30 ft. (9.1 m) Tower Construction Four main member, open front, ASTM A500 GRB

rectangular steel tubing. All welded.

Tower Raising Cylinders Two–hydraulic

Bore 51/2 in. (140 mm)

Rod 3 in. (76.2 mm)

Stroke 48 in. (1,219 mm)

Overall Tower Length 40 ft. 3 in. (12.3 m)

Tower Weight ≈5,500 lb. (≈2,495 kg)

Tower Tubing Size:

Front 4 in. x 6 in. x 3/8 in. (102 mm x 152 mm x 9.5 mm)

Rear 4 in. x 4 in. x 1/4 in. (102 mm x 102 mm x 6.4 mm)

Cross Members, Vertical 4 in. x 4 in. x 1/4 in. (102 mm x 102 mm x 6.4 mm)

Cross Members, Diagonal 4 in. x 4 in. x 3/16 in. (102 mm x 102 mm x 4.8 mm

Tower Bottom 3/4 in. (19.1 mm) reinforced steel plate

Drill Pipe Change Drill pipe changing is accomplished from the operator’s console. A hydraulic positioned sliding fork wrench is used to break the joint with limited impact that minimizes shock loads on the tower, carousel, rotary head and feed components. Up to seven drill pipe are stored in the carousel, contingent on pipe size and option selections. Two hydraulic cylinders swing the carousel into and out from the loading position under the rotary head. A hydraulic motor rotates the carousel to index the drill pipe under the rotary head for changing. An exclusive “keylock” carousel design securely locks in the drill pipe at both the bottom and the top of the carousel to insure maximum safety for drill pipe storage and changing. An auxiliary hoist is provided as standard for drill pipe and accessory handling. A no-bump drill pipe changer, which limits the feed force of the rotary head until the carousel is moved into the complete out position and prohibits movement of the carousel if the head is not at the top of the mast, is provided as standard.

Page 8: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 6

Drill Pipe Handling Specifications Auxiliary Hoist: 2,500 lb. (1,134 kg) capacity, mounted on

top of the tower Drill Pipe Length 30 ft. (9.1 m)

Pipe Diameter (inches)

Pipe Diameter

(millimeters)

Total Number*

Hole Depth**

(feet)

Hole Depth** (meters)

4 102 6 180 54.6 41/2 114 6 180 54.6 5 127 6 180 54.6 51/2 140 6 180 54.6 61/4 159 5 150 45.5

* Pipe capacity includes one pipe under rotary head. ** Based on 30 ft. (9.1 m) standard drill pipe length Starter drill pipes, which are shorter to accommodate DHD length, are available. Rotary Head Travel (standard tower): 33 ft. 6 in. (10.2 m) Breakout System: Limited impact (sliding hydraulic fork

chuck operated from cab) Auxiliary Breakout: Powered hydraulic chain wrench Drill Pipe Specifications

Diameter

Length

Wall

Approximate Weight

Thread

4 in. (102 mm)

30 ft. (9.1 m)

.337 in. (8.6 mm)

435 lb. (197 kg)

27/8 in. Reg.

41/2 in. (114 mm)

30 ft. (9.1 m)

.337 in. (8.6 mm)

495 lb. (225 kg)

31/2 in. Reg.

5 in. (127 mm)

30 ft. (9.1 m)

.337 in. (8.6 mm)

550 lb. (250 kg)

31/2 in. Reg.

51/2 in. (140 mm)

30 ft. (9.1 m)

.415 in. (10.5 mm)

750 lb. (340 kg)

31/2 in. BECO

61/4 in. (159 mm)

30 ft. (9.1 m)

.500 in. (12.7 mm)

930 lb. ( 422 kg)

4 in. BECO

Page 9: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 7

ROTARY HEAD Standard rotation on the DM45/HP is supplied by a rotary tophead. Two hydraulic motors power the rotation of the head. Rotation torque is shown by a gauge on the control panel for constant monitoring and adjustment. A replaceable 29” spindle adapter between the spindle and the drill pipe is furnished as standard equipment, along with replaceable head guides. Pulldown cables and pullback chains are attached to mounting plates, which are attached to the rotary head case. Rotary Head Specifications

Standard Optional

Model 4SV-2-10.0 4SF-2-8

Speed Range Variable, 0 to 200 RPM Variable, 0 to 120 RPM

Maximum Torque 6,200 ft-lb. (8,407 N-m) 7,200 ft-lb. (9,763 N-m)

Rotary Head Motors Two Two

Type One variable displacement One fixed

Two fixed

Reduction 15:1 15:1

Main Gear Face Width 21/2 in. (63.5 mm) 21/2 in. (63.5 mm)

Rotary Head Weight 2,600 lb. (1,179 kg) 2,600 lb. (1,179 kg)

Head Guides Replaceable, Nylatron Replaceable, Nylatron

FEED SYSTEM The DM45/HP closed-loop hydrostatic feed system is powered by two hydraulic feed cylinders that raise and lower the rotary head smoothly and positively by way of cable for pulldown and heavy-duty feed chain for pullback. A gauge on the operator’s console indicates feed pressure. Single-lever operation of feed speed and direction gives the operator greater ease of operation. This simplified control also provides faster feed and retract speeds. The system operates more efficiently than other designs due to lower flows and the resulting reduced pressure drop. This enables the pumps to operate in the more efficient portion of their performance curves.

Page 10: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 8

Feed Specifications Pulldown Force (less drill string): Variable, 0 to 45,000 lb. (0 to 20,412 kg) Mechanism Type: Two hydraulic cylinders Cylinder Bore: 41/4 in. (108 mm) Rod Diameter: 31/4 in. (82.6 mm) Stroke: 196 in. (4,978 mm) Pulldown Cable: 1 in. (25.4 mm) Pullback Chain: 160H Fast Feed Speed: 146 ft/min. (44.5 m/min.) Retract Speed: 205 ft/min. (62.5 m/min.) Pullback Capacity: 0 to 22,000 lb. (0 to 9,979 kg POWER PACK The DM45/HP power pack (or power train) consists of a diesel engine directly coupled to an Ingersoll-Rand air compressor on one end and a hydraulic pump drive on the other end. This complete power pack assembly is mounted on its own sub base which is, in turn, mounted to the rig main frame. The in-line drive train configuration maximizes mechanical efficiency, and the separate “floating” sub base isolates the components from drilling and propel shock loads and helps to maintain alignment between them. A heavy-duty engine silencer/muffler is also provided to reduce power pack noise emission. Separate air inlet cleaners with quick release dust drop covers are standard for both engine and air compressor intake. A cooler for the hydraulic oil, compressor oil, and diesel engine coolant is provided. Operational ambient temperature rating for the DM45/HP is in excess 125°F (52°C).

Page 11: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 9

AIR COMPRESSOR All air compressors used on the DM45/HP are manufactured by Ingersoll-Rand and are of the oil flooded asymmetrical rotary screw design. Tapered roller bearings are used to handle thrust and radial loads. Standard equipment for the air compressor includes a separate three-stage inlet air cleaner and full instrumentation and controls. The lubrication system includes an oil cooler, by-pass valve, oil filter, oil pump, and combination air receiver and oil separator tank. A safety shut down system is also provided for high discharge air temperature. The oil pump is provided to allow the operator to close the intake valve when no air is required. This greatly reduces the engine load which saves fuel and facilitates cold weather starting. Air Compressor Specifications Make: Ingersoll-Rand Type (high pressure): 2-stage, over-and-under, oil flooded

asymmetrical rotary screws Capacities and 900 CFM @ 350 psi Pressures Available: (25.5 m3/min. @ 2,413 kPa) 1,070 CFM @ 350 psi (30.3 m3/min. @ 2,413 kPa) Bearing Types: Tapered roller Air End Lubrication: Positive, gear oil pump ENGINE Type: Diesel Fuel Capacity: 380 gallons (1,438 L)

Manufacturer*

Model

hp (kW)/RPM

Compressor CFM @ psi

(m3/min. @ kPa)

Caterpillar C15 600 (447) / 2,100 1,070 @ 350 (30.3 @ 2,413) * Certain selections may increase delivery time. Refer to Rotary Drill Marketing in Garland,

Texas, for details on availability and delivery.

Page 12: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 10

HYDRAULIC SYSTEM All drilling and propel functions on the DM45/HP are hydraulically powered. A hydraulic oil cooler is also standard to assure cool oil temperature in order to maximize system efficiency and component life. The hydraulic pumps are mounted for convenient service access on a single three-hole gear box driven off the engine through a drive shaft. Feed System: 4,500 psi (31,028 kPa) pulldown and

pullback Rotation System: 4,500 psi (31,028 kPa) Auxiliary Circuits: 2,750 psi (18,961 kPa) Main Pumps

Number: Two Type: Pressure compensated, variable dis-

placement, axial piston Capacity: 0 to 62.8 GPM (0 to 238 L/min.) @ 2,003

RPM each Function: Feed, rotation and propel (one pump per

track.) Double Pump(s) Number: One Type: 2-section, vane, fixed displacement Capacity: 42/24 GPM (159/91 L/min.) Function Small Section: 3 and 9-spool valve (dust

collector, jacks, drill pipe changer, hydraulic wrench, drill pipe indexer, drill pipe support, auxiliary hoist)

Large Section: Cooler package fan motor Rotation Motor(s) See Rotary Head Specifications. Propel Motors See Undercarriage and Propel System

Specifications.

Page 13: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 11

Cooler Package Fan Motor Number: One Type: Fixed displacement, 6.0 in.3/rev. (98.3 cm3/rev.) Auxiliary Hoist Motor Number: One Type: Fixed displacement Dust Collector Fan Motor Number: One Type: Fixed displacement Optional Water Injection Pump Motor Number: One Type: Fixed displacement Hydraulic Reservoir Capacity: 82 gallons (310 L) Location: Within tower support structure Standard Equipment: Oil level indicator and temperature gauge DUST COLLECTOR A “no visible emission” dry dust collector is standard equipment on the DM45/HP. It is a pleated paper element-type fan/filter unit. Interval flushing is controlled by an electronic timer. A vacuum hose allows the fan/filter unit to draw the dust out of the collection area. The dust is removed from the air stream as the air flows through the filters. Heavy cuttings are contained around the hole. Dust Collector Specifications Type: “No visible emission” pleated paper

element with pneumatic flushing Model: IR-3600 Model and capacity are

dependent on size of air compressor.

Page 14: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 12

Dust Collector Specifications (Continued) Capacity: 3,600 CFM ( 102 m3/min.) Mounting: Fender mounted Configuration: Rectangular Dimensions: Length: 52.0 in. (1,321 mm) Height: 88.5 in. (2,248 mm) Width: 25.0 in. ( 648 mm) Filter Elements: Four Inlet: 8 in. (203 mm) round with centerline

located 52 in. (1,321 mm) from collector base

Dust Hood Connection: 8 in. (203 mm) OD suction hose Fan Motor: Hydraulic vane motor Fan Motor Operating Pressure: 3,000 psi (20,685 kPa) Flow Control Valve: Yes Internal Baffle between Collector Intake Duct and Filters: Yes Dust Hood: Rectangular with split curtains OPERATOR’S CAB AND CONTROLS All operational functions can be controlled from the driller's console within the cab of the DM45/HP. The cab is thermally insulated, heated, and ventilated and is equipped with tinted safety glass, kick plates, an adjustable swivel seat, and two lockable doors. A six-light halogen night lighting system is provided as standard for operator visibility under low light operating conditions. (See Night Lighting Specifications.) Jack up indicator lights are also standard on the DM45/HP.

Page 15: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 13

Control Console Diagram

See Page 14 for key

Page 16: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 14

Control Panel Diagram Key 1 Drill Rotation Control Lever 2 Drill Feed Control Lever 3 Drill Rod Hoist Control Lever 4 Sliding Breakout Wrench Control Lever 5 Drill Rod Carousel Index Control Lever 6 Drill Rod Carousel Swing Control Lever 7 Chain Wrench Control Lever 8 Gauge - Bit Air Pressure 9 Gauge - Drill Rotation Pressure 10 Gauge - Super Charge Pressure 11 Gauge - Drill Pulldown Pressure 12 Gauge - Drill Holdback Pressure (HP only) 13 Emergency Stop 14 Gauge - Engine Oil Pressure 15 Gauge - Battery Charge State 16 Gauge - Compressor Discharge Air Temp 17 Gauge - Engine Coolant Temperature 18 Gauge - Hourmeter / Tachometer 19 Engine Speed Selector Switch (Hi or Lo Idle) 20 Electrical On/Off Key Switch 21 Engine Fuel Primer - Button Switch 22 Engine Starter - Button Switch 22a Engine Bypass - Button Switch 23 Engine Preheater Switch (Optional) 23a Engine Preheater Light (Optional) 24. Engine Ether Cold Start Switch (Optional) 25 Working Lights On/Off Switch 26 Tramming (Driving) Lights On/Off Switch 27 Rod Support Manual Override Switch 28 Drill Tower Locking Pin Disengaged Warning Light 29 Drill Tower Locking Pin - Control Switch 30 Engine Fault Diagnostic Indicator Light (I) 31 Engine Fault Diagnostic Indicator Light (Ii) 32 Engine Fault Diagnostic Indicator Light (Iii) 33 Diagnostics Selector Switch 34 Diagnostics Increment/Decrement Selector Switch 35 Datalink Socket 36 Circuit Breakers (7)

37 Leveling Jack(S) ‘Up’ Indicator Lights (Optional) 38 Front L.H.Side Leveling Jack - Control Lever 39 Rear Leveling Jack Control Lever 40 Front R.H.Side Leveling Jack Control Lever 41 Left Track Tramming Control Lever 42 Right Track Tramming Control Lever 43 Water Injection/Dust Collector Selector Switch 44 Water Injection Flow Control - Rotary Switch 45 Dust Flap Up/Down Control Lever 46 Drill / Tram / Remote Tram - Mode Selector 47 Air Bubble Leveling Gauge 48 Tower Raise/Lower Control Lever. 49 Drill Feed Pressure Control - Rotary Switch 50 Drill Holdback Pressure Control - Rotary Switch (HP only) 51 Compressor Cold Start Lever (HP only) or Compressor Control Lever (LP only) 52 Compressor On/Off Switch (HP only) 53 Air Pressure Regulator Valve 54 Compressor Volume Control 55 Drill Air Control Valve (HP only) 56 DHD Lubricator Switch (HP only) 57 DHD Lubricator Indicator Light (HP only) 58. Rear Windshield Wiper (Option) 59. Front Windshield Wiper (Option) 60 Fuel Level Gauge 61 Drill Rotation Torque Control Switch (Optional)

Page 17: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 15

Cab Specifications Thermal/Sound Insulation: Noise abated (Less than 80 dBa) Dimension: Width: 64 in (1.63 m) Length: 76 in (1.93 m) Height: 86 in (2.18 m) Number of Doors: Two (one hinged on drill deck side, one

hinged on outboard side) Control Console All controls are electric over hydraulic. Serviceability: The console is hinged for simplified

access to the controllers. A wiring harness leads from the controllers to the spool valves and main pump controllers.

Heater/Ventilator 42,330 Btu 400 CFM Ventilators: Louver style vents are provided to direct

the air flow for optimal comfort Cab Glass: Tinted safety glass Kick Plates: Yes Operator Seat: One swivel type, adjustable, high back with arm rests Design: 1 piece constructed and FOPS certified Isolation: Isolation mounted Night Lighting Specifications Nine External 60-watt Halogen for: (One) hole collar area illumination (One) power pack illumination (Two) tower illumination (Five) tramming illumination One internal 40-watt for cab interior illumination Night lights are operated from a 24-volt electrical system.

Page 18: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 16

OPTIONAL EQUIPMENT

Air Conditioner

The operator can control the blower speed to regulate flow through the air conditioner evaporator. He also has the capability of directing the air flow with the use of vents with louvers placed above and below the control panel. A heater/ventilator is standard and is enclosed in the same package.

Air Conditioner: 36,770 Btu/hr. 5-micron inlet element Coolant: R-134A

Angle Drilling Package A second package allows the tower to be positioned up to a maximum of 30° from the vertical in increments of 5°. All controls for positioning are located at the operator's control console inside the cab. The package includes drill pipe support and angle drill tie bar. Central Lubrication One option, the Centralized Manual Lubrication Manifold allows lubricating of all non-traveling grease points from a single station. The Automatic Central Machine Lube System has an air pump and timer and provides lubrication to all non-traveling grease points on the machine through metered injectors. Cold Weather Starting

This option consists of an engine preheater. Either gasoline or diesel pre-heaters are available. Cold Weather Package

This option is custom designed to meet customer ambient operating conditions. Lowest ambient operational temperature must be advised. Some systems require electric power (110-V or 220-V). Others are provided with coolant re-circulation systems. Package may include:

Engine preheater Fuel tank heater Ether starting aid Engine block heater Oil pan heater Water tank heater Battery heater Hydraulic tank heater 2-speed fan control DHD lube tank heater Diesel generator Additional cab insulation In-line fuel heater Additional cab heaters

Page 19: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 17

Dust Control, Water Injection

Hydraulic motor drive, 0 to 3 GPM (0 to 11 L/min.) pump. Available with a 300-gallon (1,136 L) water tank. Hydraulic motor drive, 0 to 8 GPM (0 to 30 L/min.) pump. Available with a 300-gallon (1,136 L) water tank.

High Torque Rotary Head

The 4SF-2-8.0 rotary head is recommended for extreme high torque applications. Maximum torque to 7,200 ft-lb. (9,763 N-m) is available throughout the 0 to 120 RPM capability. This is a 2-motor head with 4 in.3/rev. (65.6 cm3/rev.) fixed displacement motors.

Torque Limit Control

Controls rotary head torque for joint make up

DHD Injection Lube

A 60-gallon (227 L) injection lube system for DHD drilling is available. Central Service System

Allows replenishment of operating fluids from a centralized location (fast fuel fill available separately)

Roller Deck Bushing

Recommended when ordering angle drill package (reduces drill pipe wear) Floating Spindle Sub

Reduces damage to pipe threads during joint make-up

Fire Suppression System

Remotely activates fire extinguishers from operator’s cab and ground level

Language Nameplates

Provided on request for non-English speaking destinations Additional Maintenance and Parts Manuals

Additional manuals can be ordered. However, one written parts, operations and maintenance manual and two Worldview parts manuals on compact disk are included as standard.

Page 20: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 18

STANDARD TOOLS AND MANUALS Hoist plug for drill pipe Spindle sub Blow gun with hose Maintenance and parts manuals (1 set) CD ROM serial parts manual (2 Worldview) DIMENSIONS AND WEIGHTS Dimensions stated below are for standard 30 ft. (9.1 m) tower. WEIGHTS AND DIMENSIONS

Tower Up Tower Down

Length 31 ft 10 in (9.70 m)

43 ft 7 in (13.28 m)

Shipping Height - 14 ft 0 in

(4.26 m) Working Height 43 ft 0 in

(13.11) 17 ft 0 in (5.18 m)

Shipping Width 13 ft 4 in

(4.06 m) 13 ft 4 in (4.06 m)

Working Width 16 ft 0 in

(4.88 m) 16 ft 0 in (4.88 m)

Width Between Track Pads

6 ft 8 in (2.03 m)

6 ft 8 in (2.03 m)

Distance Between Jack Center at Drill End

9 ft 8 in (2.95 m)

9 ft 8 in (2.95 m)

Distance Between Jack Centers Front to Rear

20 ft 7 in (6.27 m)

20 ft 7 in (6.27 m)

Shipping Weight 72,000 – 78,000 lb. 72,000 - 78,000 lb. (32,700 – 35,400 kg) (32,700 – 35,400 kg) Working Weight 77,000 – 85,000 lb. 77,000 - 85,000 lb. (34,900 – 38,600 kg) (34,900 – 38,600 kg)

Page 21: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 19

Deck Layout 1- Items mounted on or below deck

Legend: 1 Fuel tank 12 100/200/300 gallon tank 2 Wiggins quick fill center 13 Water pump 3 Fuel quick fill 14 Thread greaser 4 DHD lube 15 Manual lube system 5 Engine preheater 16 Centralized lube system 6 Single cooler 17 Dust collection system 7 Compressor receiver 18 Drill centralizer 8 Standard battery box 19 Drill platform 9 Optional battery box 20 Drill access ladder 10 Fire suppression 21 Drill access ladder 11 Deleted from drawing 22 Drill cab

Page 22: Spec Dm45hp f

DM45/HP Proposal/Specifications Package #87004-E10/1/98 20

Deck Layout 2 - Items mounted above deck

Legend: 23 Engine air cleaners 29 Hydraulic reservoir 24 Compressor air cleaner 30 Derrick, mast, tower (vertical position) 25 Deck engine 31 Rotary had 26 Compressor 32 Deck railing 27 Engine silencer 33 Deck railing 28 Hydraulic pumps and gearbox Specifications represented herein are calculated values at 100% efficiency. These machine specifications are those in effect at the time of this printing. However, Ingersoll-Rand is constantly striving for product improvements and enhancements. Accordingly, Ingersoll-Rand reserves the right to make such changes in specifications and design as the company considers in conformity with this policy or are due to unavailability of materials or assemblies. Final confirmation of current specifications should be made by contacting rotary Drill Division Marketing at Ingersoll-Rand, Garland, Texas, USA.