spare parts & service ace has all india sales and service ... · raipur nagpur surat mumbai...

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ROLLERS/Aug-2015 SPARE PARTS & SERVICE ACE has all India Sales and Service network operating out of all the major cities. These outlets are fully equipped to provide genuine spare parts and services by company trained engineers. These outlets are further supported by company officials based at Delhi, Mumbai, Chennai, Kolkatta, Ahmedabad, Surat, Pune, Jaipur, Chandigarh, Ranchi, Raipur, Indore, Bhubneshwar, Lucknow, Jamnagar, Hyderabad, Bangalore,Guwahati, Patna, Vizag & Cochin. ACE reserves the right to alter any specifications without prior notice. Dimensions, weights & capacities mentioned herein are variable by ± 5%. Accessories if shown are not part of the Standard Equipment. MARKETING H.Q. 5th Floor, “TDI Center”, Jasola, New Delhi - 25 Ph.: +91-11-40549900 (30 Lines), Fax: 40549922 E-mail: [email protected], [email protected] REGISTERED OFFICE Dudhola Link Road, Dudhola, Palwal-121102, Haryana Ph.: +91-1275-280111 , Fax: +91-1275-280133 CIN : L74899HR1995PLC053860 MUMBAI OFFICE 31, “Kalpataru Court”, Chembur, Mumbai - 74 Ph.: +91-22-25206846, 25207070, Telefax: 25207071 E-mail: [email protected] KOLKATA OFFICE “Forma Towers” 84-A, Second Floor, AJC Bose Road, Kolkata - 14. Ph.: +91-33-65012050 E-mail: [email protected] CHENNAI OFFICE 1st Floor, “Alsa Regency”, 165, Eldams Road, Alwar Pet, Chennai - 18 Ph.: +91-44-24314253, Telefax: 24314252 E-mail: [email protected] 1800 1800 004 CUSTOMER CARE TOLL FREE No Jammu Delhi Faridabad Jodhpur Jaipur Lucknow Udaipur Singrauli Patna Begusarai Indore Baroda Ahmedabad Raipur Nagpur Surat Mumbai Pune Bijapur Bagalkot Hyderabad Bangalore Mangalore Chennai Salem Mysore Kochi Kottayam Vizag Bhubaneshwar Kolkata Guwahati Agra Trichy Madurai U.S Nagar Korba Raigarh Jharsugada Jamshedpur Goa Coimbatore Kannanur Calicut Nasik Bhopal Bilaspur Aurangabad Noida Ghaziabad Karnal Bhiwadi Dehradun Haldwani Tuticorin Kadapa 1 2 4 5 6 3 Angul Trivandrum Bellary Hubli Belgaum Kurnool Anantapur Darbhanga Barbil Bhilai Ramagundam Kota Ranchi Durgapur Rourkela Gandhidham Rajkot Jamnagar Jaisalmer Harihar Villupuram Ludhiana Chandigarh Bokaro Dehri-on-sone 7 Jabalpur Capacity : 3.5 - 15 Tons High Performance and rugged soil and asphalt compactors. Vibratory Rollers Rollers H i g h e r A p p l i e d F o r c e S i n g l e J o y s t i c k O p e r a t i o n I n c r e a s e d G r a d e a b i l i t y W a t e r C o o l e d , H i g h T o r q u e , B h a r a t S t a g e - I I I E n g i n e R e d u c e d F u e l C o n s u m p t i o n M u l t i p l e F r e q u e n c y S e t t i n g s MOBILE & TOWER CRANE CO.

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RO

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SPARE PARTS & SERVICEACE has all India Sales and Service network operating out of all the major cities. These outlets are fully equipped to provide genuine spare parts and services by company trained engineers. These outlets are further supported by company officials based at Delhi, Mumbai, Chennai, Kolkatta, Ahmedabad, Surat, Pune, Jaipur, Chandigarh, Ranchi, Raipur, Indore, Bhubneshwar, Lucknow, Jamnagar, Hyderabad, Bangalore,Guwahati, Patna, Vizag & Cochin.

ACE reserves the right to alter any specifications without prior notice. Dimensions, weights & capacities mentioned herein are variable by ± 5%. Accessories if shown are not part of the Standard Equipment.

MARKETING H.Q.

5th Floor, “TDI Center”, Jasola, New Delhi - 25Ph.: +91-11-40549900 (30 Lines), Fax: 40549922E-mail: [email protected], [email protected]

REGISTERED OFFICE

Dudhola Link Road, Dudhola, Palwal-121102, HaryanaPh.: +91-1275-280111 , Fax: +91-1275-280133CIN : L74899HR1995PLC053860

MUMBAI OFFICE

31, “Kalpataru Court”, Chembur, Mumbai - 74Ph.: +91-22-25206846, 25207070, Telefax: 25207071E-mail: [email protected]

KOLKATA OFFICE

“Forma Towers” 84-A, Second Floor, AJC Bose Road,Kolkata - 14. Ph.: +91-33-65012050E-mail: [email protected]

CHENNAI OFFICE

1st Floor, “Alsa Regency”, 165, Eldams Road,Alwar Pet, Chennai - 18Ph.: +91-44-24314253, Telefax: 24314252E-mail: [email protected]

1800 1800 004

CUSTOMER CARE

TOLL FREE No

Jammu

Delhi

Faridabad

JodhpurJaipur Lucknow

UdaipurSingrauli

Patna Begusarai

Indore

Baroda

Ahmedabad

RaipurNagpur

Surat

MumbaiPune Bijapur

Bagalkot Hyderabad

Bangalore

Mangalore Chennai

SalemMysore

Kochi

Kottayam

Vizag

Bhubaneshwar

Kolkata

Guwahati

Agra

Trichy

Madurai

U.S Nagar

KorbaRaigarh

Jharsugada

Jamshedpur

Goa

Coimbatore Kannanur

Calicut

Nasik

Bhopal

Bilaspur

Aurangabad

Noida

GhaziabadKarnal

Bhiwadi

DehradunHaldwani

Tuticorin

Kadapa

1 2 4 5 6

3

Angul

Trivandrum

BellaryHubli

Belgaum

Kurnool

Anantapur

Darbhanga

Barbil

Bhilai

Ramagundam

Kota

Ranchi Durgapur

RourkelaGandhidham

RajkotJamnagar

Jaisalmer

Harihar

Villupuram

LudhianaChandigarh

Bokaro

Dehri-on-sone

7

Jabalpur

Capacity : 3.5 - 15 TonsHigh Performance and ruggedsoil and asphalt compactors.

Vibratory RollersRollers

Higher Applied Force

Single Joystick Operation

Increased Gradeability

Water Cooled, High Torque,

Bharat Stage-III Engine

Reduced Fuel Consumption

Multiple Frequency Settings

MOBILE & TOWER CRANE CO.

Soil Compactors ASD Series

Km/Hr

ASD110 ASD125

Kg/Cm

STD DD PD STD DD PD

Weights

Operating weight incl. Canopy

Drum Module Weight

Kg.

Km/Hr.

Tyre Module Weight

Traction

Speed Range Working / Traveling

Number of Pads

Pad Height

Deg

mm

Ltr.

Deg

2cm

mm

Pad Area

Oscillation Angle

Tyre Size (12 Ply)

Steering

Gradeability

Articulation Angle

Compaction

Nominal Amplitude, high / low

Vibration Frequency, at low amplitude *

Centrifugal Force, at low amplitude

Dynamic Linear Load, at low amplitude

Total Applied Force (Max.)

Model / Type - Water Cooled Diesel Engine

Rated Power, SAE J1995 at 2200 RPM

Drive

Hydraulic tank capacity

Vibration

Service Brake

Electrical System

*Frequency can be adjusted at any value between @ 28 Hz and 40 Hz to get optimum compaction performance as per compaction application requirements. # or suitable equivalent engine

%

mm

Hz

Hz

Type

Turning Radius (inner / outer)

Static Linear Load

Vibration Frequency, at high amplitude *

Centrifugal Force, at high amplitude

Dynamic Linear Load, at high amplitude

Engine

Fuel Tank Capacity

Hydraulic System

Travel

Steering

Parking Brake

Kg.

Kg. 6200 6400 6600 7300 7500

10400 10600 10800 12150 12350

4200 4850

0-8.4/0-29 0-6.8/0-13.2 0-6.8/0-13.20-8.4/0-29

- - 100 - - 100

- - 140 - - 140

±10

45 65 37 55

23.1 - 26

Hydrostatic steering with steering wheel and knob, provision for emergency steering for towing the vehicle

3950 / 6050 3950 / 6050

29.10

32091

28 28

28 28

183 224

86 104

117 142

70 84

30 30

30 30

210 258

99 119

130 158

76 91

30 30

33 33

210 258

120 144

130 158

86 103

30 30

40 40

210 258

176 212

130 158

113 136

33 33

40 40

254 312

176 212

151 183

113 136

30.05

32291

-

-

34.27

39104

35.21

39304

-

-

1.85 / 0.8 1.83/0.86

Kirloskar, 4R1040TA BS-III / 4 Cylinders, turbo charged engine #

315

78 (105)

Variable displacement axial piston pump and bent axis motor at rear+constant displacement motor on drums in DD & PD

80

Gear pump with constant displacement

Variable displacement axial piston pump and fixed displacement motor

Spring applied/hydraulically released Multi disc brake mounted on the drum drive gear reducer & within rear axle.

Closed loop hydrostatic brakes on forward/reverse lever

12V, negative earth system with 130 amp-hr battery

- - 146 - - 146

±37

kg/cm

KN

kg/cm

kg/cm

kgs

KN

Hydrostatic drive, infinitely variable, planetary axle with no-spin differential.

Specifications

KW/HP

Ltr

AC

E a

dva

nta

ge

s

Standard Equipment

Hydrostatic travel and vibration drivesArticulated joint lockHydrostatic articulated steeringHour meter and RPM meterWarning HornFuel GaugeAudible / Visual warning indicator

• Engine Oil Pressure• Engine Oil Temperature• Hydraulic Oil Temperature• Hydraulic Filter• Air Cleaner Vacuum• Brake Control

Suspension sliding driver seat with arm rest and adjustable for position and heightPolyurethane ScrappersCanopyNeutral start switchSpring suspended operator platform and access from both sidesRear work lightElectrical disconnect switchBack-up alarmSingle/Double drum vibrationSelf adjusting scrapper

Optional Equipment

Standard ROPS CabinWindscreen wiper front/rear, and mirrors outside/insideCab heating and Air conditioningLockable control panelFog LampsSafety beltBrake release system for towingCrab steeringAuto Vibration Cut-off at low speed or high speed

A B D H H1 O1 O2 S1800 1406ADD 35 800 1800 2560

* 16 mm Drum shell thickness is optional

K L W400 2600 78 78 14.5 2560 1250

ASD 110 - Soil Compactor

ADD 90 - Tandem Roller AC

E a

dva

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

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s

ASD 110 - Soil Compactor

01 02A

L

D

S K

H

H1

W

B

Dimensions in mm

Tandem Rollers ADD 35

Km/Hr

ADD 35

Kg/Cm

Weights

Operating weight incl. Canopy

Drum Module Weight - Front

Kg.

Km / Hr

Drum Module Weight - Rear

Traction

Speed Range Working / Traveling

mm

Ltr.

DegOscillation Angle

Gradeability

Compaction

Nominal Amplitude, high / low

Centrifugal Force per drum

- at low frequency

- at low frequency

Model / Type

Rated Power, SAE J1995 at 2300 RPM

Drive

Hydraulic tank capacity

Vibration

Service Brake

Electrical System

%

Hz

Kg/cm

Kgs

Kg/cm

Static Linear Load

Vibration Frequency at high / low amplitude

Dynamic Linear Load

Total Applied Force (Max.)

- at high frequency

- at high frequency

Engine

Fuel Tank Capacity

Hydraulic System

Travel

Steering

Parking Brake

Kg.

Kg.

3500

1850

1650

±10

42

Hydrostatic steering with steering wheel and knob, provision for emergency steering for towing the vehicle

14.8 / 13.2

Kirloskar, HA394 BS-III / 3 Cylinders, air cooled diesel engineor suitable equivalent make engine

60

35 (47)

Variable displacement axial piston pump and constant displacement motor on both drums

40

Gear or vane pump with constant displacement

Fixed displacement pump and fixed displacement motor on both drums

Fail safe multi disc brake in both drums

Closed loop hydrostatic brakes on forward / reverse lever

12V, negative earth system with 80 amp-hr battery

Deg

Steering

Articulation Angle

mm

Type

Turning Radius (inner / outer) 2200 / 3440

±35

Kg/cm

kN

kN

Hydrostatic, infinitely variable drum drive on both the drums.

0 - 6 / 0 - 12

0.6

55 / 70

54

82

14509

116

33

Kg/Cm

Sprinkling System

Actuation

Ltr.

Type of System

Water tank capacity (Front / Rear)

Pressurized

130 / 170

Manual through foot, automatic through interval switch on dash board

Specifications

KW/HP

Ltr.

*Frequency can be adjusted at any value between @ 55 Hz and 70 Hz to get optimum compaction performance as per compaction application requirements.

A B D H H1 K L O1 O2 S W

3000 22805400 25

21305600 32

1530 2340 3050 480 75 75

Standard Equipment

Hydrostatic travel and vibration drivesArticulated joint lockHydrostatic articulated steeringRear axle with spring applied hydraulicallyreleased (SAHR) brakesLimited slip differentialHour meter and RPM meterWarning HornFuel GaugeAudible / Visual warning indicator

• Engine Oil Pressure• Engine Water Temperature• Hydraulic Oil Temperature• Hydraulic Filter• Air Cleaner Vacuum• Brake Control

Suspension rotary driver seat with arm rest, adjustable for position and heightSteel ScrappersBack-up alarmBrake release system for towingFRP CanopyNeutral start switchRear work lightElectrical disconnect switchLockable Tool BoxSpring suspended operator platform and access from both sidesEmergency towing arrangement

Optional Equipment

Standard ROPS CabinWindscreen wiper front/rear, and mirrors outside/insideCab heating / Air conditioningLockable control panelFog LampsPad foot segment kitSafety beltDozer Blade

• ACE Compactors are fitted with turbo charged water cooled engine assuring no power loss (Dearation) at higher altitudes.

• Improved fuel economy, meeting Bharat Stage-III (CEV) engine emission norms.

• Water cooled engine for tough Indian conditions• Adequate size fuel tank ensures full day

operation without stoppage.

• Hydrostatic and infinitely variable drive.• Heavy duty rear axle with a limited slip

differential for smooth & quiet torque transfer and suitable for tough Indian working conditions.

• Two speed ranges, Low speed range for vibratory operation and maximum torque and High speed range provides faster inter site movements.

• Emergency towing arrangement.

• Self leveling centre pivot assembly is based on 4 joints.

• Heavy duty self aligning bearing for articulation and oscillation joints.

Service Brakes:• Closed loop hydrostatic system providing

dynamic braking during operation. Fail safe negative braking system with powerful service brakes.

Secondary Brakes: • Multi disc brake mounted on the drum drive

gear reducer. • Secondary brakes are activated by a button on

the operator's console in case of loss of hydraulic pressure in the brake circuit or when engine is shut.

• Thick drum shell ensures longer life.• Dual amplitude works efficiently in a wider

range of applications. • Vibration frequency of 28 Hz or more for higher

compaction results.• Large heavy duty bearings for the eccentric

shafts designed for high compaction forces.

• Proper Visibility (1 meter by 1 meter).• Ergonomically designed operator's console for

all around visibility and access from both sides.• Efficient shock absorption for reduced platform

vibration.• Adjustable driver seat with arm rest.• Larger canopy shields the operator from

sun / rain.• Single lever controls the speed, direction and

neutral position of compactor and is fitted with horn and reverse alarm sensor.

• Downward exhaust to ensure unrestricted view and prevents the operator from smoke.

• Ergonomically placed instrument cluster comprising of Engine Oil Pressure, Hydraulic, Water temperature, Fuel gauge and RPM cum hour meter.

• Miniature circuit breakers provide extra protection against any short circuit.

• Sealed electrical connectors.

Dimensions in mm

ASD110

ASD125

• The engine bonnet lifts easily, providing easy ground level access for daily maintenance checks including battery, fuel and air filters, oil level dipstick and cooling system.

• All fluid levels can be checked from ground level. • Easily removable grill ensures convenient serviceability.

1. Engine

2. Driveline

3. Articulation Joint

4. Serviceability

5. Brakes

6. Vibratory System

7. Visibility / Operator Comfort & Safety

8. Reliable Electricals

01 02

DS

A

L

K

H

H1

WB

vice

utton on

e circuit or when

or higher

or all around visibility and access from both sides

m

al position of compactor and is fitted with

w

, , Fuel gauge and RPM cum

vice

utton on

e circuit or when

or higher

or all around visibility and access from both sides.

m

al position of compactor and is fitted with

w

, , Fuel gauge and RPM cum

AC

E a

dva

nta

ge

sA

CE

ad

va

nta

ge

s

5. Brakes

AC

E a

dva

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

sA

CE

ad

va

nta

ge

s

Tandem Rollers ADD Series

Km/Hr

ADD90

Kg/Cm

(S) (M) (L)

Weights

Operating weight incl. Canopy

Drum Module Weight (Front)

Kg.

Km/Hr.

Drum Module Weight (Rear)

Traction

Speed Range Working / Traveling

mm

Ltr.

DegOscillation Angle

Gradeability

Compaction

Nominal Amplitude (high / low)

Vibration Frequency at low amplitude*

Centrifugal Force per drum, at high amplitude

Dynamic Linear Load, at high amplitude

Total Appplied Force (Max.)

Model / Type

Rated Power, SAE J1995 at 2200 RPM

Drive

Hydraulic tank capacity

Vibration

Service Brake

Electrical System

%

Hz

Hz

Static Linear Load (front / rear)

Vibration Frequency at high amplitude*

Centrifugal Force per drum, at low amplitude

Dynamic Linear Load, at low amplitude

Engine

Fuel Tank Capacity

Hydraulic System

Travel

Steering

Parking Brake

Kg.

Kg.

9100

4390 ~ 4550

4550 ~ 4710

±10

48

Hydrostatic steering with steering wheel and knob, provision for emergency steering for towing the vehicle

25.8 ~ 26.76 / 26.76 ~ 27.7

1.3 / 0.7

30 30 4035

118

76 ~ 136

196

145 ~ 216

36826

73

61 ~ 109

141

126 ~ 184

31322

54

68 ~ 85

119

134 ~ 156

26429

35 4240 40

50 50 50 50 50 50 50 50 50

45

Kirloskar, 4R1040T BS-III / 4 Cylinder, water cooled diesel engineor equivalent suitable make engine

160

56 (75)

Variable displacement axial piston pump and constant displacement motor onboth drums

80

Gear pump with constant displacement

Variable displacement axial piston pump and fixed displacement motor on both drums

Fail safe multi disc brake in both drums

Closed loop hydrostatic brakes on forward /reverse lever Spring applied hydraulically released (SAHR) brakes on each drum

12V, negative earth system with 130 amp-hr battery

Deg

Steering

Articulation Angle

mm

Type

Turning Radius (inner / outer) 4000 / 5700

±35

kg/cm

KN

Kg/Cm

Kg/Cm

Kgs

KN

Hydrostatic, infinitely variable, drum drive on both drums.

0 - 6 / 0 - 8

0.6 / 0.31.0 / 0.4

Kg/Cm

Sprinkling System

Actuation

Ltr.

Type of System

Water tank capacity (Front / Rear)

Pressurized

350 / 350

Manual through foot, automatic through interval switch on dash board

Specifications

KW/HP

Ltr.

*Frequency can be adjusted at any value between @ 25 Hz and 50 Hz to get optimum compaction performance as per compaction application requirements. AC

E a

dva

nta

ge

s

A B D H H1 K L O1 O2 S W*

3000 2000 17004600 17ADD 90 1250 2215 2900 374 150 150

Standard Equipment

Hydrostatic travel and vibration drivesArticulated joint lockHydrostatic articulated steeringHour meter and RPM meterWarning HornFuel Gauge Audible / Visual warning indicator

• Engine Oil Pressure• Engine Water Temperature• Hydraulic Oil Temperature• Hydraulic Filter• Air Cleaner Vacuum• Brake Control

Suspension rotary driver seat with arm rest and adjustable for position and heightHydraulically actuated sliding and rotary operator module Polyurethane ScrappersCanopyNeutral start switchSpring suspended operator platform and access from both sidesRear work lightElectrical disconnect switchBack-up alarmAuto Vibration Cut-off at low speed or High speed

Optional Equipment

Standard ROPS CabinWindscreen wiper front and mirrors outside/insideCab heating and Air conditioningLockable control panelFog LampsSingle / Double drum vibrationSafety beltIndependent Vibration control on either drum2 speed motor travelVariable frequencyBrake release system for towingHigher travel speeds

• ACE Compactors are fitted with turbo charged engine assuring no power loss (dearation) at high altitudes.

• Improved fuel economy Meeting Bharat Stage-III (CEV) engine emission norms.

• Water cooled engine for tough Indian conditions• Engine close to ground resulting better centre

of gravity.

• Hydrostatic and infinitely variable drive.• Variable displacement piston pump supplies

pressure flow to two-speed hydraulic motors driving front and rear drums through planetary gear boxes.

• A single propel lever located on the operator console provides smooth hydrostatic control of the machine, infinitely variable speeds in forward and reverse directions.

• Excellent gradeability.

• Self leveling centre pivot assembly is based on 4 joints.

• Heavy duty self aligning bearing for articulation and oscillation joints.

Service Brakes:• Closed loop hydrostatic system providing

dynamic braking during operation.Secondary Brakes: • Multi disc brake (front & rear) mounted on the

drum drive gear reducer.• Secondary brakes are activated by a button on

the operator's console, in case of loss of hydraulic pressure in the brake circuit or when engine is shut.

• Thick drum shell ensures longer life .• Dual amplitude works efficiently in a wider

range of applications.• Vibration frequency of 30 Hz or more for higher

compaction results.• Large heavy duty bearings for the eccentric

shafts designed for high compaction forces.

• Ergonomically placed instrument cluster comprising of Engine Oil Pressure, Hydraulic, Water temperature, Fuel gauge and RPM cum hour meter.

• Miniature circuit breakers provide extra protection against any short circuit.

• Sealed electrical connectors.

Dimensions in mm

* Drum width can be provided up to 1850 mm within same chassis.

• Proper Visibility (1 meter by 1 meter) in front and rear.

• Ergonomically designed operator's console for all around visibility and access from both sides.

• Efficient shock absorption for reduced platform vibration.

• Adjustable rotary driver seat with arm rest.• Larger canopy shields the operator from

sun / rain.• Single lever controls the speed, direction and

neutral position of compactor and is fitted with horn and reverse alarm sensor.

• Hydraulically actuated sliding and rotary operator module.

AC

E a

dva

nta

ge

s

(S) Standard amplitude version for dual application i.e. soil and asphalt compaction.

(M) Medium amplitude version for dual application i.e. soil and asphalt compaction.

(L) Lower amplitude version for pure asphalt compaction.

• The engine is easily accessible from ground level for daily maintenance checks including battery, fuel / air filters, oil level dipstick and cooling system.

• All fluid levels can be checked from ground level.

• Easily removable side grill ensures convenient serviceability.

4. Brakes

3. Articulation Joint

9. Serviceability

2. Driveline

1. Engine

5. Vibratory System

6. Visibility / Operator Comfort & Safety

7. Reliable Electricals

8. Models for all needs

5. Vibratory System5. Vibratory System

01 WB

02

H1

H

K

S A

L

D