sp2909-i end plate kit - preformed line products

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Pipe Plug ARMADILLO ® Sealing W asher End Plate Kit NOMENCLATURE APPLICATION 3. 4. A. B. C. D. ©2002 Preformed Line Products. All Rights reserved. 6. 5. Cleaning Wipe Emery Cloth Plastic Glove Cable Measure Tape Sealing Washer Halves (four halves for each Entry Port) Bonding Stud Extender Hex Nut (two) Pipe Plug w/stud End Plate Sealant Strip Cable R-Sealant Hose Clamp (one per Entry Port) End Plate Assembly Prep Tape Cable Entry Plug Spool* Note: Be certain there is at least 6 inches (152 mm) of straight, non-stressed cables where the end plate will be applied A B C D E * Supplied with 2-port and 3-port End Plate Kits Open Cable Open Cable Open Cable Open Cable Note: Do not scuff cable lengthwise. I J K L M INDEX NOVEMBER 2002 e r u s o l C h t g n e L e r u s o l C s e z i S g n i n e p O h t a e h S ) m m ( " 5 2 y l n o " 4 ) 5 0 4 ( " 9 . 5 1 " 8 2 " 5 . 9 & " 8 , " 5 . 6 ) 7 6 4 ( " 4 . 8 1 " 8 3 " 5 . 9 & " 8 , " 5 . 6 ) 1 2 7 ( " 4 . 8 2 " 6 5 " 5 . 9 & " 8 ) 1 0 2 1 ( " 3 . 7 4 Coarse Adjustment Fine Adjustment A. B. 1. 2. (Plugs Factory Installed) 2 1/8” (54mm) 2 1/8” (54mm) Torque Bar Mark Mark End Plate Section End Plate Section Sheath Opening (Single Sheath) Between Core and Metallic Shield Pair Protector Tabbing Shears 1 1/2” (38 mm) Shield Connector (Bottom Half) Between Pair Protector and Metallic Shield Vinyl Tape 3“ (76 mm) Mark (Step 1) Round Cable in This Area Cable Shaper 3” (76 mm) Emery Cloth Mark (Step 1) Use Next Highest Letter if Index Falls on Line Mark (Step 1) Position Blade in Lid of Cutter to index Letter Temporarily Position Washer Half in Lid to Verify That Blade is in Center of Groove

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Pipe Plug

ARMADILLO ® Sealing Washer End Plate Kit

NOMENCLATURE

APPLICATION

3. 4.

A.

B.

C.

D.

©2002 Preformed Line Products. All Rights reserved.

6.5.

Cleaning Wipe

Emery Cloth

Plastic Glove

Cable MeasureTape

Sealing Washer Halves(four halves for each Entry Port)

BondingStud Extender

Hex Nut (two)

Pipe Plug w/stud

End PlateSealant Strip

Cable R-Sealant

Hose Clamp(one perEntry Port)

End Plate Assembly

Prep Tape Cable EntryPlug Spool*

Note: Be certain there is at least 6 inches (152 mm) of straight,non-stressed cables where the end plate will be applied

A

BC

DE

* Supplied with 2-port and 3-port End Plate Kits

Open Cable Open CableOpen Cable Open Cable

Note: Do not scuff cable lengthwise.

IJ

KL

MIN

DE

X

NOVEMBER 2002

erusolChtgneL

erusolCseziS

gninepOhtaehS)mm(

"52 ylno"4 )504("9.51

"82 "5.9&"8,"5.6 )764("4.81

"83 "5.9&"8,"5.6 )127("4.82

"65 "5.9&"8 )1021("3.74

CoarseAdjustment

FineAdjustment

A. B.

1. 2.

(Plugs Factory Installed)

2 1/8”(54mm)

2 1/8”(54mm)

Torque Bar

MarkMark

EndPlateSection

EndPlateSection

Sheath Opening(Single Sheath)

Between Core andMetallic Shield Pair Protector

TabbingShears

1 1/2” (38 mm)

Shield Connector(Bottom Half)

Between Pair Protector andMetallic Shield

Vinyl Tape

3“ (76 mm)

Mark (Step 1)

Round Cable in This Area

CableShaper

3” (76 mm)

Emery Cloth Mark (Step 1)

Use Next HighestLetter if Index Fallson Line

Mark (Step 1)

Position Bladein Lid of Cutterto indexLetter

Temporarily PositionWasher Half inLid to Verify ThatBlade is inCenter of Groove

12.11.

9. 10.

8.7.

14.13.

Skip This Step if Washer Halves are Slid Onto Cable.

1.02.2

1.62.8

3.41.0 2.21.0

Temporary PinStorage Insert

TemporaryPin(s) for1.0 or 2.2

InsertTemporaryPin for 1.6

Base - Front(1.0, 2.2, & 3.4 Washers)

TemporaryPins

Base - Back(1.6 & 2.8 Washers)

Index Line

Washer GroovesSide Down

Tab Line Up Index Line onLid With Tab on Base

InsertWasher

Half GrooveSide DownTab

Line Up Index Line onLid With Tab on Base

Push Down on Lid andRotate (Clockwise)Slowly

Cut Washersat Groove

1 1/2”(38 mm)

3/16”(4.8 mm)

Snap Washer Halves TogetherAfter Placing on Cable(Grooves Facing Outward)

Mark (Step 1)

Prep Tape

One Wrap Only

Overlap Slightly andPress Down to Smooth

Cut End atFlat Angle

Do Not Pull or StretchSealant While Wrapping

Index Must Fall WithinShaded Area on MeasureTape

Wrap R-Sealant CollarUntil Slightly Above theTop Edge of the WashersRemoving Paper Backingas you Work.

IND

EX

R

ST

U

NOTE:Cut 4” Washers at LineAdjacent to Pin Hole

15. 16.

Apply Sealant Strips to Only One Surface of MatingEnd Plate Sections.

16b.16a.

16d.16c.

17. 18.

4” 2-Port

BottomSectionOnly Bottom

SectionOnly

6.5”& 8“ 1-Port

Top ofMid Section

BottomSection

6.5”, 8” & 9.5” 2-Port

Top ofMid Section

BottomSection

6.5”, 8” & 9.5” 3-Port

ExtendSealantStripsSlightlyBeyondEnd ofEnd Plate

ExtendSealantStrips totips of ribs

Cut Sealant Stripsto Length

Press strips in placethen remove releasepaper

Washers Seat in Grooves

A. Tighten End Plate Bolt Evenly Until MatingSurfaces are in Contact

B. Torque End Plate Boltsto 80 Inch-pounds

If Cable R-Sealant Must be Added,Cut Ends at Opposite Angles andPinch Together

SP2909-2P.O. Box 91129, Cleveland, Ohio 44101 • 440.461.5200 • www.preformed.com • e-mail: [email protected]

SAFETY CONSIDERATIONS

1. This application procedure is not intended to supersede any company construction or safety standards.This procedure is offered only to illustrate safe application for the individual. CAUTION: FAILURE TOFOLLOW THESE PROCEDURES AND RESTRICTIONS MAY RESULT IN PERSONAL INJURY OR DEATH.

2. This product is intended for the specified application. CAUTION: DO NOT MODIFY THIS PRODUCTUNDER ANY CIRCUMSTANCES.

3. This product is intended for use by trained craftspeople only. This product SHOULD NOT BE USED byanyone who is not familiar with and trained in the use of it.

4. When working in the area of energized lines with this product, EXTRA CARE should be taken to preventaccidental electrical contact.

5. For PROPER PERFORMANCE AND PERSONAL SAFETY be sure to select the proper size PREFORMED™products before application.

6. PREFORMED™ products are precision devices. To insure proper performance, they should be stored incartons under cover and handled carefully.

20.19.

21. For Bonding Through the End Plate 22.A. Secure End Plates with

Torque Bars

B. Splice Cables

HexNut

Plugwith Stud

HexNut

Stud Extender

WithoutPulling orStretching,Trim SealantStrip FlushWith End Plate

Secure WithHose Clamp

Position Cable GrippersTightly Against Sheath