south casper creek: steamflood pilot · south casper creek: steamflood pilot ... steamflood...

44
By: Jeremy Wagner, Citation Oil and Gas Corp. 2010 Wyoming EOR/IOR Conference Jackson, WY Sept 13-14, 2010 SOUTH CASPER CREEK: Steamflood Pilot Implementation

Upload: ngotu

Post on 20-May-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

By: Jeremy Wagner, Citation Oil and Gas Corp.

2010 Wyoming EOR/IOR ConferenceJackson, WY

Sept 13-14, 2010

SOUTH CASPER CREEK: Steamflood Pilot Implementation

Page 2: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

SCC

Page 3: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

South Casper Creek (SCC) brief overview

59 Tensleep producers (North and South Domes).Average production 400 bopd x 42,000 bwpd (South Dome = 320 bopd x 28,000 bopd). *+65 bopd from beginning 2009.Spacing 2-7 acres.Estimated OOIP (South Dome)= 78 MMBO (2004 MHA study)Est. cumulative production = 14.7 MMBORemaining primary reserves = 2.6 MMBO (RF ~22%)Steamflood expansion reserves = 6.0 MMBO (RF ~ 30%)

Page 4: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Thermal Enhanced Oil Recovery

Thermal Enhanced Oil Recover (TEOR) or Steamflood—consists of injecting (preferably) 80% steam into a reservoir which will lower the oil viscosity and increase the mobility of the oil. Steam/condensate will also displace reservoir fluids and steamflooding may also reduce residual oil saturations.

Page 5: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Tensleep Properties @ SCCRESERVOIR Tensleep

Environment of Deposition Eolian Dune System

Porosity (core) 18 – 32%

Permeability (core) 370 – 3580 mD

Secondary Porosity Dissolution of Anhydrite

Ave Net Pay 140’

Depth 2400 – 2600’

BHT 90 deg F

Wettability Oil-wet

OIL Gravity API deg @ 60oF 13.7

OIL Viscosity @ 90oF 680 cp

Pour pt 15oF

Sulfur Content (wt %) 5.1%

Cumulative Prod (Estimated 2010) 14.7 MMBO

Page 6: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Brief SCC History

SCC Field discovered 1918. Produced gas from Canyon Springs

TS discovered 1923

Gas considered depleted 1925, began deepening wells to TS

Validated Thermal Recovery process (cyclic steaming)

1974

Initiated extensive drilling program in anticipation of steamflood 1980

Pilot steamflood 1981-85

Reactivated pilot steamflood, added 2nd

injector 1988-89

Expanded steamflood. Peak 11 injectors ~

1500 bopd 1990-93

Terminated steamflood

1993

Reactivated pilot

steamflood 2009

Page 7: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Current SCC Steamflood Pilot

Reactivate successful crestal #13-7-3 pilot.Previous & numerous studies of Tensleep reservoir have been performed (extensive log/core/lab analyses, seismic surveys, reservoir modeling).Citation focused studies on historical proven steamflooded areas.

Incorporate 7 front line producers in pattern.Key indicators 6:1 steam/oil ratio and 8:1 oil/gas price ratio.Initiated project 6/9/2008.Began injection 5/15/2009.Estimated reserves = 491 MBO.Project cost $1.9MM.

Page 8: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

#13-7-3 Steamflood Pattern

South Casper Creek - SteamfloodPattern 13-6-3 & 13-7-3 Data

0

2000

4000

6000

8000

10000

12000

14000

Jan-

80

Jan-

81

Jan-

82

Jan-

83

Jan-

84

Jan-

85

Jan-

86

Jan-

87

Jan-

88

Jan-

89

Jan-

90

Jan-

91

Jan-

92

Jan-

93

Jan-

94

Jan-

95

Jan-

96

Jan-

97

Jan-

98

Bar

rels

of O

il pe

r Mon

th

-6000

4000

14000

24000

34000

44000

54000

64000

74000

84000

Bar

rels

of S

team

per

Mon

th

Steam Prod13-6-3 Injection13-7-3 Injection

Page 9: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Tensleep B structure

Page 10: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

SCC #13-7-3 steam pattern

Page 11: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Source Gas tie-in

Page 12: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

South Casper Creek Steamflood Operations

Utilize a fresh water source to minimize water treating.Refurbish existing steam generator.Utilize mechanical deaeration to eliminate 02 & CO2.Minimize heat & friction losses.Tie in all front line producers to test header for monitoring performance.

Page 13: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Charge pump w/ VFD

Charge pump w VFD.

Triplex w/ VFD

400 bbl raw water

400 bbl soft water

3’ x 8’ Deaerator

OH-10

#13-7-3 injector w/ Thermal Tube*

Expansion loop

WSW #2 w/ Centrilift submersible & VFD

Viking strainer

Cartridge filter (1 micron)

20” x 54” twin softener

(2) Charge pumps Air intake

Gas inlet from Source Gas tie-in

11% Side stream of steam

SCC Steamflood Process

Page 14: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

WSW #2

Lakota (755’-800’) open hole completion.Installed 21 stage Centrilift submersible with VFD.Well supplies water to ranch and office.Total hardness = 10 ppm.O&G = 1 ppm.*Previous steamflood utilized produced Tensleep water with Total Hardness = 1040 ppm.

Page 15: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Raw wtr tank

Potable wtr for office

Wtr for ranch

WSW #2 (Lakota)

Page 16: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Water Softener

12” x 54” twin softener.OH-10 requirements less than 1 ppm total hardness.Cartridge filter upstream of softener.VFD installed on charge pump to match WSW #2 and OH-10 flow rates.

Page 17: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

VFD

Brine tank

Filters

C-pump (feeds soft water tank)

Page 18: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Water softenerCartridge filters

(1 micron)

Page 19: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

South Casper Creek Steamflood Deaerator

3’ x 8’ Precision Deaerator.Utilizes 11% side stream of steam to eliminate gases by heating water to saturation point ~190oF. Increases efficiency with higher temperature BFW.OH-10 requires less than 0.5 ppm O2Achieving 0.02 ppm O2 w/ deaeration.Eliminate hazardous O2 chemical scavenging.Protect investment.

Page 20: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Steam Feedwater

Deaerated water to OH-10

Vented gases

Baffles

Page 21: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Deaerator

Control panel for deaerator

Motor controller for c-pump

Level control

Page 22: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Magnetic sight glass

Page 23: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

South Casper Creek Steamflood OH-10

Vintage 1976 steam generator refurbished by BYIS in Winfield, KS during 2008.Capable of producing 9600 lb/hr of 80Q steam. Maximum pressure 1500 psi.Installed Allen Bradley PLC. Minimizes constant supervision, precise control of fuel/air mixture for highest efficiency, troubleshooting.Calculated ~90% Fuel to Steam efficiency (stack loss method).Utilizes ~250 mcfd.

Page 24: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Questions??OH-10 built in 1976. Sent for refurbish 2008.

Page 25: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Double pipe heat exchanger

Flowmeter

Radiant Section

Convection section Triplex

VFD

Page 26: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Gas piping

Regulators

Safety shut off vlvs

Orifice plate

Page 27: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Herculine motor (fire rate output)

Linkages to control air/fuel mixture

Gas inlet

Gas butterfly valve

Page 28: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Sight glass

Burner Blower

Blower motor

Pilot gas

Gas inlet

Air intakeBurner

Page 29: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Radiant Section

Ceramic Fiber Refractory

2” sch 80 tubes

Page 30: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting
Page 31: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting
Page 32: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Condenser pot

Page 33: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting
Page 34: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Steam Injection

Insulated 2” schedule 80 injection line with 3” calcium silicate.Incorporate expansion loop with sliding shoes to accommodate temperature expansion/contraction.Installed #13-7-3 Thermal Tubing and thermal packer with expansion joint. Calculated reduction in heat loss 16,000 MMBTU/yr to wellbore.Injecting 250 MMBTU/day at 560 psi and 483 oF.

Page 35: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Expansion Loop

Page 36: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Sliding shoe

Page 37: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

#13-7-3 injector w/ 3.5” x 2.375” Thermal Tube.

Injection Line insulated w/ 3” calcium silicate

Brine Tank

Page 38: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Soft water tank

Raw water tank

OH-10Deaerator

Page 39: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

#12-7-3 = 138oF

#14-7-3 = 155oF

#42 = 148oF

Test header

Page 40: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Test Header Facility

Incorporates 7 first line producers.Header manifold has 10 spots (2 for expansion).4’ x 12’ test separators.Strictly for testing (no treating capabilities). Temperature, oil production, water production.

Page 41: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Test Header manifold

Page 42: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

4’x 12’ test separator

Page 43: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

Results current to 9/1/2010Injecting for 16 months (15 months adjusted for downtime).37.6 days of downtime (6.6 days in 2010).Injected ~255 Mbbls (CWE) of 76% steam.Consumed 103 MMCF of fuel gas.Temperature increase in 3 of 7 wells (+ 40oF).Monthly average expenses ~ $36,500 (85% purchased gas).~30 bopd incremental oil. (Breaking even).

Page 44: SOUTH CASPER CREEK: Steamflood Pilot · SOUTH CASPER CREEK: Steamflood Pilot ... Steamflood Deaerator ... for highest efficiency, troubleshooting

QUESTIONS??