som6629519 unit control system acceptance test procedure

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UCS FACTORY ACCEPTANCE TEST PROCEDURE

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ORIGINAL JOB 180.0057-58

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK 2013 Nuovo Pignone S.r.l.. ALL RIGHTS RESERVED.

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UNIT CONTROL SYSTEM FACTORY ACCEPTANCE TEST PROCEDURE

PROMEL FIRENZE ITALIA

C.I. 3047-3046

1 REVISED Bargellini Peccianti Lazzeri 23.09.11 0 ISSUE FOR APPROVAL Bargellini Peccianti Lazzeri 13.05.11 REV DESCRITPTION PREPD CHKD APPRD DATE

LPG TRAIN-4 PROJECTAT MINA AL-AHMADI REFINERY

3

1

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REVISED

12.DEC.12 REVISED

23.SEP.11

3 14.FEB.13 REVISED

JOB NO. :A1 - APPROVED

A2 - APPROVED AS NOTEDA3 - RETURN FOR CORRECTIONNA - NOT APPLICABLE

SIGNED BY : DATE

DAELIM INDUSTRIAL CO., LTD.090768

DAELIM PERMISSION TO PROCEED OR REVIEW TAKEN ON VEPRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBOR LIABILIT IES UNDER THE PURCHASE ORDER.

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1. INTRODUCTION....................................................................................................................42. WAYOFCARRYINGOUTTHEINSPECTION............................................................................52.1 INSTRUMENTFORCARRYINGOUTTHEFAT............................................................................52.2 CORRECTIVEMEASURES..........................................................................................................52.3 REFERENCEDOCUMENTS&DRAWINGS:................................................................................6

3. PHYSICALCONTROLOFTHESYSTEM....................................................................................73.1 VISUAL&DIMENSIONALTEST.................................................................................................73.2 INSULATIONANDDIELECTRICTEST.........................................................................................83.3 EARTHINGCHECK....................................................................................................................8

4. POINTTOPOINTWIRINGTEST.............................................................................................9THERELEVANTTESTCERTIFICATEWILLBEINCLUDEDINUCSTESTREPORT...........................95. UCSPOWERDISTRIBUTIONCHECK.......................................................................................95.1 110VDCFROMDCPFEEDER1(10H)POWERSUPPLYDISTRIBUTION...................................95.2 110VDCFROMDCPFEEDER2(30MIN)POWERSUPPLYDISTRIBUTION...........................105.3 110VDCFROMDCPFEEDER3(10H)POWERSUPPLYDISTRIBUTION(FORFFSECTIONPANEL)...........................................................................................................................................105.4 230VAC50HZFROMMAINPOWERSUPPLYDISTRIBUTION...............................................115.5 110VACINTERNALLYGENERATEDPOWERSUPPLYDISTRIBUTION....................................125.6 24VDCINTERNALLYGENERATEDPOWERSUPPLYDISTRIBUTION......................................13

6. TRAINVIEWSERVERPANELPOWERDISTRIBUTIONCHECK................................................146.1 110VDCFROMDCPFEEDER4(10H)POWERSUPPLYDISTRIBUTION.................................146.2 230VAC50HZFROMMAINSPOWERSUPPLYDISTRIBUTION.............................................146.3 230VAC50HZFROMMAINPOWERSUPPLYDISTRIBUTION...............................................156.4 110VACINTERNALLYGENERATEDPOWERSUPPLYDISTRIBUTION...................................156.5 110VACINTERNALLYGENERATEDPOWERSUPPLYDISTRIBUTION...................................16

7. SIMULATORPANELDESCRIPTION.......................................................................................168. MARKVIESYSTEMTEST......................................................................................................179. MARKVIESSYSTEMTEST....................................................................................................1710. CHECKI/OSIGNAL..............................................................................................................1811. AUXILIARYSUBSYSTEM......................................................................................................2011.1 FIREFIGHTINGDETECTIONSYSTEM..................................................................................2011.2 ANTISURGECONTROLLER(CCCSERIES5).........................................................................2011.3 BENTLYNEVADAVIBRATIONANDTEMPERATURESYSTEMTEST.....................................21

12. ESDPUSHBUTTONTEST.....................................................................................................2213. UCSSUBSYSTEMSINTEGRATIONTEST................................................................................2214. LCPINTEGRATIONTEST......................................................................................................22

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15. SOFTWAREFUNCTIONALTEST............................................................................................2316. HEATSOAKTEST.................................................................................................................2317. BURNINTEST.....................................................................................................................2318. CERTIFICATIONCHECK........................................................................................................2419. PUNCHLISTFORMAT..........................................................................................................25

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1. INTRODUCTION

The scope of this procedure is to define the Unit Control System test activity that will be carried out at Unit Control System supplier factory. The aim of the FAT of this system is to check its conformance with the following:

Inspection and correspondence of the carpentry to the job specifications; Inspection and correspondence of the assembly to the job specifications and to the

Supply Layout; Electrical inspection and control; Inspection and correspondence of the individual subsystems to the project documents; Inspection and correspondence of the logics implemented in the FUNCTIONAL

DESCRIPTION. A fundamental and essential prerequisite for carrying out the Factory Acceptance Test is the performance of the internal inspection, along with the certificates, relevant checklist and product quality plan (PQP). ACRONIMS: FAT = Factory Acceptance Test UCS = Unit Control System HMI= Human Machine Interface DCS = Distributed Control System MCC = Motor Control Center PQP = Product Quality Plan BN = Bently Nevada 3500 System FF = Fire Fighting I/O = Input/Output DCP = Direct Current Panel DACA= AC/DC Power Conversion Module NTSW = Network Switch LCP = Local Control Panel

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2. WAY OF CARRYING OUT THE INSPECTION The test of this system can be divided into two distinct phases: Inspection and test of the equipment (system HARDWARE); Inspection and test of the control logics implemented (system SOFTWARE); The tests of the Hardware precede those of the Software.

2.1 INSTRUMENT FOR CARRYING OUT THE FAT In order to carry out the tests, instruments, with an appropriate precision, that are able to simulate the signals of the field instruments are used where possible. The following types of simulator are used and available: Simulator Panel, as described at 7. Measuring instruments (multimeter, Megaohmeter, etc.) used during the internal inspection phases and the certification documents of the equipment by third parties are also available.

2.2 CORRECTIVE MEASURES In case of hardware failure, the test will be temporarily suspended in order to look for the damaged part. According to the situation or to the urgency, the breakdown shall be detected either at component or at card level. Following the repair and/or the replacement, the test on the relevant subsystem shall start again from the beginning until its positive conclusion. In case of software problems, the test will be temporarily suspended, if the severity of error detected is high, to carry out investigations regarding the error, its location and finally its removal. For software problems that have low severity, the problem is registered and will scheduled an investigation to solve it subsequently. The failed test, after investigation and necessary correction, will be repeated.

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2.3 REFERENCE DOCUMENTS & DRAWINGS: DOCUMENT DESCRIPTION NP Code Customer Code

UCP supply and test general specification ITN 04240/A N.A.

Control System and Power Supply Schematic SOM5464708 /3 VP-18-101-C-231-001A/B-SK-006

U.C.S. Construction Drawing & Equipment List SOM6629532 /3 VP-18-101-C-231-001A/B-SK-0017

U.C.S. Wiring Diagram SOM6629520 /3 VP-18-101-C-231-001A/B-SK-002

CCC Trainview Server Panel Wiring Diagram SOM6751158 /3 -

U.C.S. Input / Output List SOM6628418 /3 VP-18-101-C-231-001A/B-SK-004

Process and Instrument Diagrams (P&ID) SOM5081820 /1 VP-18-101-C-231-010A/B-SK-001

Control System Functional Description SOM6629548 /4 VP-18-101-C-231-001A/B-SK-003

U.C.S. Modbus List SOM6629523 /4 VP-18-101-C-231-001A/B-SK-005

U.C.S. Cause & Effects SOM6629813 /3 VP-18-101-C-231-001A/B-SK-010

Quality Control Plan (Q.C.P.) SOM6750807/4 VP-18-101-C-231-001A/B-SK-100 Generally this test will be carried out according to N.P. standard document ITN 04240/A. On positive result, acceptance signs will be placed on the relevant PQP (Product Quality

Plan) test report prepared by panel manufacturer. This document is a sequence of check lists according to the Factory Acceptance Test Procedure (this document).

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3. PHYSICAL CONTROL OF THE SYSTEM Visual and dimensional control of the construction characteristics of the assembly is carried out, which must conform with the project documentation (see reference documents) and to the applicable internal regulations (see reference documents).

3.1 VISUAL & DIMENSIONAL TEST

Panel and associated equipments, shall be visually checked to verify that the construction was made according to the following drawings: - U.C.S. Construction Drawing & Equipment List (see 2.3). The following checks in particular have to be carried out:

Checking the correct manufacture and the conformity of the finishing and the dimensions of the parts which make up the system to the specifications;

Checking that the labels present on the system structures and on the connecting cables allow the item to be identified easily;

Checking that the front panel labels and the warning labels on each door (in English language) are present;

Checking that all installed components correspond in types and quantities to the referenced drawings;

Checking that installation of components and wiring correspond to requirements. This activity has the aim of checking that the construction and the various mechanical assemblies have been carried out correctly. The following is also checked:

The absence of evident assembly and cabling errors The painting is conformity to painting specification

This phase is considered to be passed unless there are deficiencies noted in the above-mentioned points.

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3.2 INSULATION AND DIELECTRIC TEST

This test will be carried out in accordance with the N.P: standard document ITN 04240/A. The aim of the test is to verify the insulation of all the active parts that have no ground reference and to measure the insulation resistance. No dielectric strength test is repeated because it is already carried out in the internal inspection phases on the applicable parts. Moreover, if it is repeated more than once it can have a damaging effect on the system. Insulation tests are carried out on the applicable parts that havent ground reference. To carry out the above-mentioned test, the panel must not be connected to power supply and all the subsystems must be disconnected. The relevant test certificate will be included in each UCS test report. Dielectric Test, in order to verify the withstand strength of power supply circuits, shall be carried out for 60 sec. and with the following voltages: - circuits with operating voltage Ui 12V : 280 VRMS 50Hz - circuits with operating voltage 12V Ui 60V : 500 VRMS 50Hz - circuits with operating voltage Ui > 60V : 2xUi + 1000 VRMS (min. 1500 VRMS) 50Hz Measuring is carried out by using a MegaOhm measuring instrument set to 500Vdc. This phase is considered to be passed if the insulation resistance is not less than 10Mohm for one minute.

3.3 EARTHING CHECK 1. This test shall be carried out using a Multimeter or Ohm-meter to confirm the continuity of the

following: a. P.E. Protection earth To verify continuity between the earth and all part of the cabinet including instrument

chassis. b. F.E. Functional Earth To verify continuity between the instrument earth bar connection and instrument cable

screen terminals. c. I.S.E. Intrinsically Safe Earth To verify continuity of the I.S.E. earth bar system connection between each other.

2. Also using a Multimeter or Ohm-meter the P.E., F.E. and I.S.E. bars are to be confirmed

100% isolated from each other. F.E. and I.S.E. earths must be isolated from the cabinet.

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4. POINT TO POINT WIRING TEST

With panel powered off, just perform a continuity check with Ohm-meter. This test will be carried out following the drawings: - U.C.S. Wiring Diagram (see 2.3) The relevant test certificate will be included in UCS test report NOTE: All tests present in this document have been performed internally by supplier at 100%, the test to be witnessed by Customer for 100%. 5. UCS POWER DISTRIBUTION CHECK.

5.1 110VDC FROM DCP FEEDER 1 (10H) - POWER SUPPLY DISTRIBUTION

With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 110Vdc. Control that all conductors and wire-ways are safely and properly fixed in the control panel. POWER ON test for sockets. Verify that all devices are functioning properly. Functionality of each single DC load shall be checked.

EQUIPMENT MARK VIe MARK VIeS DC/AC Inverter 110Vdc/110Vac G#1A DC/DC Module 110Vdc/24Vdc G#2B Bently Nevada Temperature Monitor (Line B)

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5.2 110VDC FROM DCP FEEDER 2 (30 MIN) - POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 110Vdc. Control that all conductors and wireways are safely and properly fixed in the control panel. Functionality of each single DC load shall be checked.

EQUIPMENT DC/AC Inverter 110Vdc/110Vac G#1B DC/DC Module 110Vdc/24Vdc G#3B Bently Nevada Vibration Monitor (Line B)

5.3 110VDC FROM DCP FEEDER 3 (10H) - POWER SUPPLY DISTRIBUTION (FOR FF SECTION PANEL)

With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 110Vdc. Control that all conductors and wireways are safely and properly fixed in the control panel. Verify that all devices are functioning properly. Functionality of each single DC load shall be checked.

EQUIPMENT DC/DC Module 110Vdc/24Vdc G#4A (FF SECTION)

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5.4 230VAC-50HZ FROM MAIN - POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 230Vac. Control that all conductors and wireways are safely and properly fixed in the control panel. POWER ON test for lights, heaters, and sockets. Verify that all devices are functioning properly. Functionality of each single AC load shall be checked.

EQUIPMENT MARK VIe DACA-1 MARK VIeS DACA-2 Bently Nevada Vibration Monitor (Line A) Bently Nevada Temperature Monitor (Line A) AC/DC Module 230Vac/24Vdc G#2A AC/DC Module 230Vac/24Vdc G#3A Service Socket XS1 Internal Lights EL1EL8 Ventilation Fans V1V8 Anticondensation Heaters EH1EH8 AC/DC Module 230Vac/24Vdc G#4B (FF SECTION)

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5.5 110VAC INTERNALLY GENERATED POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 110VAC. Control that all conductors and wireways are safely and properly fixed in the control panel. Verify that all devices are functioning properly. Functionality of each single AC load shall be checked.

EQUIPMENT (from G#1A & G#1B) CCC Load Sharing Controller CCC Master Controller HMI Printer Ethernet Switch #1 Ethernet Switch #2 Bently Nevada Switch

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5.6 24VDC INTERNALLY GENERATED POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 24VDC. Control that all conductors and wireways are safely and properly fixed in the control panel. Verify that all devices are functioning properly. Functionality of each single DC load shall be checked.

EQUIPMENT (from G#2A & G#2B) Solenoid Valves Safety Relays Mark VIe & Mark VIeS Wetting Voltage

EQUIPMENT (from G#3A & G#3B) Communication Gateway #1 Communication Gateway #2 Hart Multiplexer Galvanic Isolators HMI Panel PC

EQUIPMENT (from G#4A & G#4B) FF Monitor FF Field Instruments Solenoid Valves

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6. TRAIN VIEW SERVER PANEL POWER DISTRIBUTION CHECK.

6.1 110VDC FROM DCP FEEDER 4 (10H) - POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:

Correct cross section and type of cables. Correct size, type and rating of fuses and breakers. Correct connection of power distribution with all devices supplied at 110Vdc. Control that all conductors and wireways are safely and properly fixed in the control panel. Functionality of each single DC load shall be checked

EQUIPMENT DC/AC Inverter 110Vdc/110Vac G#2B

6.2 230VAC-50HZ FROM MAINS - POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:


EQUIPMENT AC/AC Module 230Vac/110Vac G#2A

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6.3 230VAC-50HZ FROM MAIN - POWER SUPPLY DISTRIBUTION With reference to the pages of Wiring Diagram power supply pages only (see 2.3) verify the following points:


EQUIPMENT Service Socket XS-CCC Internal Light EL1 Ventilation Fan V1 Anticondensation Heater EH1



EQUIPMENT (from G#1A & G#1B) CCC KVM Switch line B CCC Trainview Server A line B CCC Trainview Server B line B CCC TFT Monitor line B

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EQUIPMENT (from G#1A & G#1B) CCC KVM Switch line A CCC Trainview Server A line A CCC Trainview Server B line A CCC TFT Monitor line A

7. SIMULATOR PANEL DESCRIPTION

Dynamic simulation of gas turbine will not be possible during FAT.

A static simulator panel will be used for the functional test; this will be connected directly to the UCS field input/outputs terminal strips.

The static simulator panel is provided with:

on/off selectors for simulation of digital inputs from field; LEDs to visualize the state of digital outputs from UCS. multiturn potentiometers 100200 ohm to simulate RTD; current modulators 2,525 mA for 4 20 mA input signals. mA meter for 4-20 mA output signals

Separate simulator: Frequency generator for speed and vibration simulation. Thermocouple single channel simulator

NOTES:

1. It is not possible to simulate the following signals during the FAT:

LVDTs Servovalves UV flame detectors These are standard gas turbine systems pre-engineered. These instruments will also be exercised during string test.

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8. MARK VIe SYSTEM TEST

The Mark VIe is the main item in this control system.. The Supplier shall verify and demonstrate that all components/ items for the completion of Mark VIe system have been successfully installed and functioning. The procedure to verify the system functionality:

1. Verify the software configuration, the power supply, tagging and labeling. 2. Connect the HMI computer to the Mark VIe Ethernet switch via Ethernet cable. 3. Start the execution of the development software for Mark VIe. 4. Download the application program from HMI to the Mark VIe. Verify that download has

been performed with success. 5. Ensure that HMI Monitor and graphics are functioning properly. 6. Observe for any error message that might come out on the monitor. 7. Override diagnostic alarms due to absence of the Gas Turbine. 8. Verify if the Mark VIe functions works properly or not. Any non-conforming items / problem found shall be indicated in the proper area of the UCS Wiring Diagram by drawing a cloud around it and recorded in the punch list.

9. MARK VIeS SYSTEM TEST

The Mark VIeS is the main item in this control system.. The Supplier shall verify and demonstrate that all components/ items for the completion of Mark VIeS system have been successfully installed and functioning. The procedure to verify the system functionality: 1. Verify the software configuration, the power supply, tagging and labeling. 2. Connect the HMI computer to the Mark VIeS Ethernet switch via Ethernet cable. 3. Start the execution of the development software for Mark VIeS. 4. Download the application program from HMI to the Mark VIeS. Verify that download has

been performed with success. 5. Ensure that HMI Monitor and graphics are functioning properly. 6. Observe for any error message that might come out on the monitor. 7. Override diagnostic alarms due to absence of the Gas Turbine. 8. Verify if the Mark VIeS functions works properly or not Any non-conforming items / problem found shall be indicated in the proper area of the UCS Wiring Diagram by drawing a cloud around it and recorded in the punch list.

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10. CHECK I/O SIGNAL

All tests present in this document have been performed internally by supplier at 100%, The test to be witnessed by Customer for 100%.

1. All input/ output signals corresponding to each tag number inside I/O List shall be tested. For each I/O signal, verify the unit and range set inside Mark VIe, Mark VIeS and FF System against the unit and range specified for the signal in the Field Instrument List document (ref. to para 2.3).

2. For every I/O signal having alarm function, check the following: a. Alarm status inside HMI graphic corresponding to the signal. b. Verify consistency between alarm settings inside Mark VIe, Mark VIeS and FF

System against the alarm setting specified in the Field Instrument List document (ref. to para 2.3).

c. Verify the consistency of tag number and service description in printer output for the signal (if any).

With reference to the UCS I/O List and UCS Wiring Diagram, verify the correct acquisition (with

the appropriate simulator, see point 2.1) for the signals of following common types.

For each I/O signal, a base range set inside Mark VIe, Mark VIeS and FF system is used. Observe and verify consistency of tag number for each I/O signal inside software environment and inside Mark VIe, Mark VIeS graphic. Confirm the accuracy of the analog input / output signal is within acceptable limit of (0.1-0.3) % (Deviation with respect to base range). Verify the 2 out of 3 logic of the redundant instruments.

Digital input Test Procedure

> To be checked using jumper or switch on the simulator panel.

> Test is passed when the digital status displayed is coherent with simulator status.

420 mA analog input Test Procedure

> To be checked using potentiometer or resistance on the simulator panel.

> Test is passed when the value in engineering unit is correctly displayed on all destination points.

Thermocouple input Test Procedure

> To be checked using millivolts generator

> Test is passed when the value in engineering unit in correctly displayed on all destination points.

Frequency input Test Procedure

> To be checked using function generator

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> Test is passed when the value in engineering unit in correctly displayed on all destination points.

Digital output Test Procedure

> To be checked using lamp or relay or tester

> Test is passed when the lamp or relay status or tester is coherent with command issue.

Analog output Test Procedure

> To be checked using a ammeter

> Test is passed when the ammeter value is coherent with command issue.

RTD Input Test Procedure

> To be checked using a potentiometer or resistance on the simulator panel


Vibration Monitoring Signals Test Procedure

> To be checked using a function generator


LVDT Signals Test Procedure

> It is not possible to simulate this instrument during the FAT. These are standard gas

turbine systems pre-engineered

Servo-valve Command Test Procedure



Flame Detector Signals Test Procedure



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11. AUXILIARY SUBSYSTEM

11.1 FIRE FIGHTING DETECTION SYSTEM

The FF subsystem test provides functional testing of the cards making the system. This test will be carried out by subsystem specialist and will be followed from UCS packager for interfacing of this subsystem with others UCS subsystem.

Control: Correct input signal acquisition

Correct output signal management

Correct operation and signalling in case of faults

Correct signals visualization on HMI

11.2 ANTISURGE CONTROLLER (CCC SERIES 5)

The CCC subsystem test provides functional testing of the cards making the system.

This test will be carried out by subsystem specialist and will be followed from UCS

packager for interfacing of this subsystem with others UCS subsystem.

Control: Correct input signal acquisition

Correct output signal management

Correct operation and signalling in case of faults

Correct signals visualization on HMI

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11.3 BENTLY NEVADA VIBRATION AND TEMPERATURE SYSTEM TEST

The Bently Nevada system test provides for the functional test of the cards making up the system. The procedure to verify the system functionality: 1 Verify the hardware configuration, the power supply, tagging and labeling. 2 Configuration of the individual cards (acquisition method and scale and alarm and trip

threshold level) 3 Diagnostics at power-on. 4 Communication Mark VIe/Mark VIeS Bently Nevada 3500 5 Acquisition of axial displacement and radial vibration signals, by means of the whole

terminal/interconnecting cable/card connection, of 0% - 50% - 100% of the field and of some values included in the range; control of axial displacement proximitors open circuit management alarms; control of the alarm and trip thresholds; control of the card status summary signal.

6 Verify the acquisition of the monitor rack on local HMI (Bargraph, Trend) screen. 7 Observe for any error message that might come out on the display.

Any non-conforming items / problem found shall be indicated in the proper area of the UCS Wiring Diagram by drawing a cloud around it and recorded in the punch list.

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12. ESD PUSH BUTTON TEST Confirm functioning of the front panel emergency shutdown push button.

13. UCS SUBSYSTEMS INTEGRATION TEST This test verifies the correct connection between subsystems. The input signals are simulated, with the aid of appropriate simulators, on origin subsystem and the outputs checked on target subsystem. Control: Correct signal updating on target subsystem.:

FF Mark VIe (Hardware) Bently Nevada Mark Vie/Mark VIeS (Hardware) CCC Mark VIe/Mark VIeS (Hardware)

It shall be demonstrated that the systems communicates each other.

14. LCP INTEGRATION TEST This test shall be conducted at the end of the FAT connecting the UCS and the Local Control Panel on the network as per control system schematic.

This test verifies also the following communication links:

Ethernet Switch 1A LCP Ethernet Switch 1B LCP CCC Trainview Server Panel LCP

The test is carried out only with the purpose to check the correct configuration of the systems and the correct communication link.

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DOCUMENT CODE

SOM6629519

REVISION


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SHEET 23 of 25

15. SOFTWARE FUNCTIONAL TEST The software source files and licenses are installed in the HMI. In accordance with document Functional Description and Software Check List the following main sequences will be checked:

TURBINE AUXILIARES SEQUENCES START-UP SEQUENCE (UP TO COMPLETE SEQUENCE) NORMAL STOP SEQUENCE EMERGENCY SHUT-DOWN SEQUENCE LOAD AUXILIARES SEQUENCES

At the same time, it will be checked the graphic pages in the HMI. The results shall be recorded in the Software Check List.

16. HEAT SOAK TEST Following test will be done by panel supplier internally, test report will be checked. For this test the UCS is placed in a climatic room. UCS Internal/external temperatures are measured and recorded by an external device. A selection of Boolean and 4-20 mA I/O' s is chosen and the associated status is continuously recorded by means of trend displays. The temperature of the climatic room is raised up to 45 C; heaters are then turned off until ambient temperature is detected, when they are turned on again . Test duration is 48 Hours. During this period no any hardware failure shall be observed, and the status of the selected I/O shall be verified to be not changed.

17. BURN IN TEST

Following test will be done by panel supplier internally, test report will be checked. This test consists in a continuous power up of the UCS, at ambient temperature. Test duration is 120 Hours. During this period hardware failure shall not be observed.

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DOCUMENT CODE

SOM6629519

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SIZE 4

LANGUAGE A


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18. CERTIFICATION CHECK Applicable conformity declaration/certificates (CE / UL/ CSA etc.) will be verified as per project requirements. GE-NP shall provide:

Inspection Certificate / Report according to EN 10204 Certificate of Compliance with the Order according to EN 10204 Calibration check test measurement test CE Conformity Certification List of software used and relevant licenses (LOG BOOK)

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DOCUMENT CODE

SOM6629519

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19. PUNCH LIST FORMAT

g GE Oil & Gas Nuovo Pignone

CLIENTE: N. ORDINE . CUSTOMER ORDER No.

COMMESSA N.P. PROCEDURA DI TEST N.P. JOB TEST PROCEDURE

Tipo di pannello: Type of panel:

No. di serie: Q.t Serial No.: Q.ty

Pag.

PUNCH LIST

Description To be solved within By Checked

Collaudatore/ Operator:

Data/ Date:

Approvato/ Approved:

Data/Date: Approvazione Cliente/ Customerss

Data/Date:

som6629519 unit control system acceptance test procedure

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