solutions for the photovoltaic industry · developing efficient solutions for the photovoltaic...
TRANSCRIPT
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Solutions for the Photovoltaic IndustryYour Reliable Partner for Adhesives and Sealants
®
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Developing efficient solutions for the photovoltaic
in dustry requires a 360-degree approach. Henkel’s
high-quality tailor-made adhesives, sealants and
cleaners improve quality, enable highly automated
production processes, increase production speed,
and thus decrease your manufacturing cost. The
innovative Henkel solutions have an excellent
reputation worldwide.
One Source for All Your Needs Quality with Brands and Technologies
Henkel is your global partner for photovoltaic solutions
Our Competencies Your Benefits at a Glance
• Product development experience
• Technology and application know-how
• Comprehensive system of products and services
• Cooperation with machine manufacturers
• Global team, global presence – local support
• Improve your process and product quality through
– fast, highly automated processes
– more durable products
• Reduce your overall costs
• Assurance from industry approvals
• Benefit from ongoing product development
• Gain a long-term partner
2
®
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Silicon Wafers
Cells/ Modules
Building- Integrated Photovoltaic
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Henkel Products and Services Along the Photovoltaic Value Chain
Crystalline ............................................. page 6
Thinfilm ................................................... page 8
Flexible .................................................... page 11
Concentrator ...................................... page 12
Ingot Bonding .............................................................. page 04
Cleaning ........................................................................... page 05
Lamination ..................... page 14
Electrical Devices ....................................................... page 16
Quick Reference Guide ......................................... page 17
Applications & Lead Materials ........................... page 18
Photovoltaic and more…
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Silicon Wafer Production
Environmentally responsible and perfect cleaning results – the key requirements for your production
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
Ingot BondingLoctite® Two-Component (2K) Epoxies – the reliable solution
• High bond strength • Fast cure• Removable in hot water • No acid required for debonding • Reduce edge breakage
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Cleaning of Silicon Wafers – P3® Product Range Decades of cleaning expertise
Pre-cleaning
Main cleaning
• Main residues from silicon block cutting are removed
• Benefit from lubrication properties to facilitate wafer separation
• Adaptable products with different lubrication properties depending on the intermediate storage time
• Cleaning of wafers to remove all silicon scraps, acid and bonding residues
• Clean surfaces without disturbing substances for the texturizing
• Our products suit your process: ultrasonic baths or horizontal lines with sprays
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Product descriPtion ratio Hardness cure time debond temP
Loctite® 3388P™ Ingot Bonding 1:1 80 D 2 hr. 60ºC-80ºC
Loctite® 3382™ Ingot Bonding 1:1 80 D 7 hr. 60ºC-80ºC
P3® AllPass™ 230™ Wafer Clean 1%-5% by Vol
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Crystalline Module Production
New dimensions in photovoltaic module
manufacturing
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
CRYSTAllINE
Module Framing and Module MountingTerostat® MS and Loctite® Silicones – reliable high perfor mance elastic bonding with long-term experience• Instant handling hot melt• Traditional 1K silicone• Ultrafast 2K SMP (Silyl Modified Polymer)• Outstanding resistance to mechanical loads and high wind loads• Superb long-term resistance to hard weathering conditions • Highly automated processes and high production speed• Excellent primerless adhesion to glass, metal and plastics• IEC 61215/61730 compliant• RoHS compliant• UL® listed and approved
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Product descriPtion aPPlication ratio Fixture time cure metHod
Terostat® MS 647™ Fast 2K SMP Framing 10:1 15 min. Self Mix
Terostat® MS 500™ 1K Hot Melt SMP Framing 1 Part 2-3 min. Moisture
Terostat® MS 650™ Fast 2K SMP Rail Bonding 10:1 5 min. Self Mix
Loctite® 5606™ Medium 2K Silicone J-Box Bonding 4:1 20 min. Self Mix
Loctite® 5970™ 1K RTV Silicone J-Box Bonding 1 Part 3 hr. RTV
Loctite® 5640™ Primerless 2K Silicone J-Box Potting 10:1 5 min. Self Mix
Loctite® 5240™ UV Cure Silicone J-Box Potting 1 Part 20-40 sec. UV/Moisture Cure
Loctite® 5611™ F Fast 2K Silicone J-Box Potting 10:1 2-3 min. Self Mix
Loctite® 5611™ S Standard 2K Silicone J-Box Potting 10:1 15-20 min. Self Mix
Loctite® 460™ Instant Adhesive Fixturing 1 Part 10-30 sec. Moisture
*Note: SMP (Silyl Modified Polymer)
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New dimensions in photovoltaic module
manufacturing
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Junction Box PottingLoctite® – self-leveling potting compounds• One-component silicones • Two-component silicones• UV curable resins
Junction Box Bonding & SealingLoctite® Silicones• In combination with Prism® Instant Adhesive, instant handling strength• Highly automated processes• Superb long-term resistance to hard weathering conditions• Excellent adhesion to glass, metal and plastics• IEC 61215/61646/61730 compliant• UL® listed• RoHS compliant
Junction Box Preliminary FixingLoctite® Instant Adhesives• Instant bonding strength with excellent initial adhesion to glass, metal and plastics• Compatible with Loctite® 1K & 2K Silicones• Reduces buffer storage systems• RoHS compliant
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Thinfilm Module Production
Outstanding reliable products and comprehensive know-how
Module FramingTerostat® Butyls – the water vapor tight solution• Initial handling strength right after application• Highly automated processes and very high production speed• Excellent primerless adhesion to glass, metal and plastics• Superb long-term resistance to hard weathering conditions • Strongly improved creep resistance at elevated temperatures• IEC 61646 compliant• RoHS compliant
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
THINFIlM
Product descriPtion aPPlication ratio Fixture cure metHod
Terostat® MS 647™ Fast 2K SMP Framing 10:1 15 min. Self Mix
Terostat® MS 500™ Instant 1K Hot Melt SMP Framing 1 Part 2-3 min. Moisture
Terostat® 2780™ PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terostat® 2781™ PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terostat® 2782™ Flexible PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terophon® 23100™ Mastic Butyl Mastic Tape 1 Part Tape Apply N/A
Loctite® 5640™ Primerless 2K Silicone J-Box Potting 10:1 5 min. Self Mix
*Note: SMP (Silyl Modified Polymer)
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Outstanding reliable products and comprehensive know-how
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Junction Box PottingLoctite® and Terostat® – self-leveling potting compounds according to your specific requirements• Butyls (water vapor tight)• Two-component silicones• UV curable resins
• Instant bonding strength• Compatible with Loctite® 1K & 2K Silicone• Highly automated processes• Makes buffer storage systems redundant• Excellent adhesion to glass, metal and plastics• RoHS compliant
Junction Box Preliminary FixingPrism® Instant Adhesive
Junction Box Bonding & SealingLoctite® Silicone – high performance bonding and sealing• In combination with Prism® Instant Adhesive,
instant handling strength• Highly automated processes• Superb long-term resistance to hard weathering conditions• Excellent adhesion to glass, metal and plastics• IEC 61215/61646/61730 compliant• UL® listed• RoHS compliant
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Thinfilm Module Production – Frameless and Flexible Modules
Innovative ideas and fast process applications
Frameless SealingTerostat® Butyls – the water vapor tight solution
• Incorporated adhesion promoter provides excellent adhesion to glass• Fully automatic nozzle application from bulk • Excellent processability and high output with drum unloader• Resistant to laminating temperature of 302°F (150°C) • No waste of release paper• Black color • IEC 61646 compliant• RoHS compliant
Module Mounting Terostat® MS and Loctite® Silicones – high perfor mance elastic bonding
• Outstanding resistance to mechanical loads and high wind loads• Superb long-term resistance to hard weathering conditions • Highly automated processes and very high production speed• Excellent primerless adhesion to glass, metal and plastics• RoHS compliant
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
THINFIlM
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Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
FlEXIBlE
Junction Box Bonding & SealingLoctite® Silicone – high performance bonding and sealing• In combination with Prism® Instant Adhesive, instant handling strength• Highly automated processes• Superb long-term resistance to hard weathering conditions• Excellent adhesion to glass, metal and plastics• IEC 61215/61646/61730 compliant• UL® listed• RoHS compliant
Product descriPtion aPPlication ratio Fixture cure metHod
Terostat® MS 647™ Fast 2K SMP Framing 10:1 15 min. Self Mix
Terostat® MS 500™ Instant 1K Hot Melt SMP Framing 1 Part 2-3 min. Moisture
Terostat® 2780™ PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terostat® 2781™ PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terostat® 2782™ Flexible PIB Seal Edge Sealing 1 Part Pumpable Hot Melt
Terophon® 23100™ Mastic Butyl J-Box Sealing 1 Part Tape Apply None
Loctite® 5640™ Primerless 2K Silicone J-Box Potting 10:1 5 min. Self Mix
Loctite® 5600™ Instant 2K Silicone Rail Bonding 2:1 2-3 min. Self Mix
Terostat® MS 650™ Fast 2K SMP Rail Bonding 10:1 5 min. Self Mix
Loctite® 5606™ Medium 2K Silicone Rail Bonding 4:1 20 min. Self Mix
*Note: SMP (Silyl Modified Polymer)
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CPV – Concentrator Module Production
Unique solutions for an emerging market
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
CONCENTRATOR
Assembly of Housing High performance elastic bonding• Excellent primerless adhesion to metal • UV resistant • Outstanding resistance to mechanical
loads and wind loads • Superb long-term resistance to hard
weathering conditions • Highly automated processes and high
production speed • RoHS compliant
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Product descriPtion aPPlication ratio Fixture time cure metHod
Terostat® MS 647™ Fast 2K SMP Lens to Housing 10:1 15 min. Self Mix
Terostat® MS 510™ Medium 2K SMP Lens to Housing 10:1 45 min. Self Mix
Terostat® MS 939™ Standard 2K SMP Lens to Housing 10:1 3 hr. Self Mix
Loctite® 5600™ Instant 2K Silicone Lens to Housing 2:1 2 min. Self Mix
Loctite® 5604™ Fast 2K Silicone Lens to Housing 4:1 5 min. Self Mix
Loctite® 5606™ Medium 2K Silicone Lens to Housing 4:1 20 min. Self Mix
Loctite® Nuva-Sil® 5084™ UV/Moisture Cure Silicone Lens Bonding 1 Part 20-40 sec. UV/Moisture
Purfect Glaze® SA White™ Fast 1K PU Mirror Bonding 1 Part 1-2 min. Moisture
*Note: SMP (Silyl Modified Polymer)
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Glass lens Bonding and Sealing Loctite® 2K Silicones – high performance elastic bonding on glass and metal
• Superior liquid seal• Initial handling strength right after
application • Excellent primerless adhesion to
PMMA, glass and metal• Excellent primerless adhesion to
glass and metal • Highly UV resistant • Outstanding resistance to mechanical
loads and wind loads • Superb long-term resistance to hard
weathering conditions • Highly automated processes and high
production speed • RoHS compliant
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Building-Integrated Photovoltaic with Flexible Modules
laminating on Plastic or Metal PanelsTerostat® MS – the brand new high perfor mance solution for fully automated processes• Excellent adhesion to many plastics and to metal• High bond strength• Chemical crosslinking• Highly weathering and temperature resistant • Very elastic and durable bond line
Two-component Terostat® MS: Together with our OEM partners, Henkel has deve loped a new application technology for flat lamination with two-component Terostat® MS products.
One- or Two-component Terostat® MS: The ideal UV resistant edge seal
Reliable lamination on flexible roofing membranes or rigid metal/plastic panels
Building-Integrated PhotovoltaicSilicon Wafers Cells/Modules
laminating on Flexible Roofing MembranesPurmelt® and Macromelt® – hotmelt solutions for fully continuous roll-to-roll manufacturing
• Instant high tack• Excellent adhesion to many plastics• High bond strength• Highly weathering and temperature resistant• No creep at elevated temperatures
Purmelt®: The PUR hot melt for flat la mination of the flexible modules
Macromelt®: The highly UV resistant, black polyamide for edge sealing
Self-Adhesive Terostat® Butyl Mastic: • Instant tack• Peel-n-stick ease• Tape or drum apply
lAMINATION
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Product descriPtion aPPlication ratio Fixture cure metHod
Terostat® MS 642™ Metal Panel Bonding Installation 10:1 45 min. Self Mix
Purmelt® QR 4571™ PVC Bonder Installation 1 Part 2-5 min. Moisture
Purmelt® QR 513C™ Membrane Bonder Installation 1 Part 2-5 min. Moisture
Macromelt® 6240™ Polyamide Edge Bond Edge Bonding 1 Part 1-2 min. Hot Melt
Terostat® 2785™ Flexible Membrane Tape Installation 1 Part Mastic N/A
Terophon® 23100™ Flexible Membrane Tape Peel-N-Stick 1 Part Mastic N/A
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InstallationSilicon Wafers Cells/Modules
Product descriPtion aPPlication
Loctite® Natural Blue® Field cleaner, concentrated cleaner Cleaner
Loctite® 243™ Liquid apply anaerobic Threadlocker
Loctite® 249™ Paste apply anaerobic Threadlocker
Loctite® C5-A® Copper general-purpose anti-seize Anti-seize
Loctite® 5606™ Structural silicone for glass to rail bonding Glass bonder
Alodine® T5700™ Wipes Aluminum cleaner/treatment wipes prior to bonding Metal prep
Bonderite® 1455™ Wipes Steel cleaner/treatment wipe prior to bonding Metal prep
Terostat® MS 939™ Pumpable bonder for flexible panel to TPO at edge Flexible edge seal
Terophon® 23100™ Peel and stick butyl mastic Flexible panel bonding
Terophon® 23100™ Die-cut gasket for sealing around roof penetration Roof penetration seal
Fixmaster® Anchor Bolt Grout HP Concrete anchoring adhesive for tower mounts Anchoring adhesive
Loctite® 5640™ UL® approved potting material General potting
Loctite® 435™ Instant bonding adhesive Instant adhesive
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Electronics protection for outdoor applications under extreme conditions
Grommet and JunctionMacromelt® Molding• Molding of cable junction• Preassembling of the cable with
simultaneous sealing and strain relief
ConnectorsMacromelt® Molding• Molding of connectors • Sealing of contact area• Strain relief of cables
Junction Box AssemblyTerostat® MS• Fixing of electrical parts• Bonding of housing and cover
Photovoltaic and more…
Electrical Devices
Protection of Electronics against Weather and UV Radiation Macromelt® Molding – the innovative process solution
• Extremely short cycle time compared to traditional two-component casting
• Makes the application of plastic housing redundant due to its plastic-like attributes
• Process approved and clean in handling
• Service temperature range from -40°F to 266°F (-40°C to +130°C)
• Protects devices effectively against environmental influences
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Quick Reference Guide
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application Product description ratio Fixture time cure method
J-box bonding Loctite® 5970™ RTV Silicone 1 Part 3 hr. RTV
J-box Potting Loctite® 5240™ UV Cure 1 Part 5-20 sec. UV/Moisture
Loctite® 5611™ F Fast Silicone 10:1 2-3 min. Self Mix
Loctite® 5640™ Primerless Silicone 10:1 5 min. Self Mix
J-box sealing Terophon® 23100™ Mastic Butyl 1 Part Tape Apply None
back rail bonding Loctite® 5600™ Instant Silicone 2:1 2-3 min. Self Mix
Terostat® MS 650™ Fast SMP 10:1 5 min. Self Mix
Loctite® 5606™ Standard Silicone 4:1 20 min. Self Mix
Framing Loctite® 5600™ Instant Silicone 2:1 2 min. Self Mix
Loctite® 5604™ Fast Silicone 4:1 5 min. Self Mix
Loctite® 5606™ Standard Silicone 4:1 20 min. Self Mix
Loctite® 5905™ RTV Silicone 1 Part 3 hr. RTV
Terostat® MS 500™ Instant Hot Melt SMP 1 Part 2-3 min. Moisture
Terostat® MS 647™ Fast SMP 10:1 15 min. Self Mix
lens to Housing Terostat® MS 647™ Fast SMP 10:1 15 min. Self Mix
Terostat® MS 510™ Medium SMP 10:1 45 min. Self Mix
Terostat® MS 939™ Standard SMP 10:1 3 hr. Self Mix
lens bonding Nuva-Sil® 5084™ UV Cure/Moisture Cure Silicone 1 Part 20-40 sec. UV/Moisture
mirror bonding Purfect Glaze® SA White™ Fast PU Hot Melt 1 Part 1-2 min. Moisture
Fixturing Loctite® 460™ Prism® Instant Adhesive 1 Part 10-30 sec. Moisture
edge sealing Terostat® 2780™ PIB Seal 1 Part Pumpable Hot Melt
Terostat® 2781™ PIB Seal 1 Part Pumpable Hot Melt
Terostat® 2782™ Flexible PIB Seal 1 Part Pumpable Hot Melt
installation Terostat® MS 642™ Metal Panel Bonding 10:1 45 min. Self Mix
Loctite® 243™ Medium Strength Threadlocker 1 Part N/A Anaerobic
Loctite® C5-A® Copper Anti-Seize Lubricant 1 Part N/A N/A
Purmelt® QR 4571™ PVC Bonder 1 Part 2-5 min. Moisture
Purmelt® QR 513C™ Membrane Bonder 1 Part 2-5 min. Moisture
Terophon® 2785™ Flexible Membrane Tape 1 Part Mastic None
edge bonding Macromelt® 6240™ Polyamide Edge Bond 1 Part 1-2 min. Hot Melt
Peel-n-stick Terophon® 23100™ Flexible Membrane Tape 1 Part Mastic None
*Note: SMP (Silyl Modified Polymer)
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Solar Market Subsegment - Applications & Lead Materials
Crystalline Silicon Module
Rigid Thin Film – CdTe, CIGS, a-Si, Organic
Silicon Wafer Production
Solar Module Operation & Maintenance Cleaning
Flexible Thin Film – BIPV a-Si, CIGS, CdTe, Organic
Concentrated Solar Power (CSP)
Henkel Application PotentialFrame Bonding ........................................J-box Bonding .........................................J-box Potting ...........................................Back Rail Bonding – Manual .....................Back Rail Bonding – Automated ................Frame Threadlocking ................................
Frame Bonding ........................................J-box Bonding .........................................J-box Potting ...........................................Module Mounting (Back Rails) ...................Frame Thread Locking ..............................Edge Sealing – PIB...................................
Metal-to-Metal Bonding ............................Anti-weld Spatter .....................................Steel Clean/Prime ....................................Aluminum Clean/Prime .............................Frame/Tracker Corrosion Protection ................Frame/Tracker Bonding ............................Mirror Bonding .........................................Glass Module Edge Seal ...........................J-box Potting ...........................................J-box Bonding .........................................Water Vapor Seal .....................................Glass/Mirror Primer ..................................Threadlocker ...........................................
Ingot Bonding ..........................................Wafer Cleaning – Pre-clean ......................Wafer Main Cleaner .................................
Glass Panel Cleaner .................................Solar Array Cleaner ..................................Glass Cleaner ..........................................
J-box Bonding .........................................J-box Potting ...........................................Module Peel-N-Stick Butyl ........................Module Edge Bonding ..............................Building Roof Membrane Bonding .............Cable Connect Overmold ..........................
Metal-to-Metal Bonding ............................Anti-weld Spatter .....................................Steel Clean/Prime ....................................Aluminum Clean/Prime .............................Metal Corrosion Protection & Prime ...........Frame/Tracker Bonding ............................Mirror/Reflector Bonding ..........................Mirror Lamination, Primerless VOC-free........Mirror Lamination – with Primer ................Composite Mold Release ..........................Glass/Mirror Primer .................................. Metal Cutting Lubricant ............................Threadlocker ...........................................
Lead MaterialTerostat® MS 647™
Loctite® 5970™
Loctite® 5640™
Loctite® 5606™
Terostat® MS 650™
Loctite® 243™
Terostat® MS 647™ (2-part)Loctite® 5970™ (1K Silicone)Loctite® 5640™ (2K Silicone)Loctite® 5600™ (Two-part)Loctite® 243™
Terostat® 2782™
Loctite® H4500™
Aerodag® Ceramishield®
Bonderite® 1455™ WipesAlodine® 5700™ WipesAquence® 930™
Terostat® MS 647™
Purfect Glaze® SA WhiteLoctite® 5970™ (1K RTV Silicone)Loctite® 5640™ (2K Silicone)Loctite® 5970™ (2K Silicone)Terostat® 2781™
Terostat® 8519P™
Loctite® 243™
Loctite® 3388P™ (2K Epoxy)P3® Synergic™ 9210™
P3® Allpass™ 230™
Loctite® Natural Blue®
P3® Glin PlusP3® Grato™ 3000™
Loctite® 5970™ (1K Silicone)Loctite® 5640™ (2K Silicone)Terostat® 23100™
Macromelt® 6240™
Purmelt® QR4571™
Macromelt® OM 648™
Loctite® H4500™
Aerodag® Ceramishield®
Bonderite® 1455™ WipesAlodine® 5700™ WipesAquence® 930™
Terostat® MS 647™
Loctite® 3370™
Terostat® MS 647™ Loctite® 3370™
Frekote®
Terostat® 8519P™
Multan® B-240™
Loctite® 243™
Concentrated Photovoltaics (CPV)
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Henkel – Sustainable Solutions
Founded in 1876 in Germany by Fritz Henkel, the company is now represented in more than 125 countries. Henkel operates in three strategic business areas – laundry and home care, personal care, and adhesives, sealants and surface treatments. We hold an internationally leading position in environmental and consumer protection. This derives not least from Henkel’s pronounced capability to innovate. Henkel is the world leader in adhesives, sealants
About us
and surface treatments. With its exceptionally broad range of products and specific process know-how, Henkel offers unique business opportunities for industrial customers in almost all sectors. Our customers receive tailor-made system solutions, optimally adapted to their production and manufacturing processes. Production centers on all continents assure optimum supply and logistics in all regions of the world.
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Henkel offers the world’s most extensive portfolio of adhesives, sealants and surface treatments for industrial applications worldwide.
Henkel CorporationEngineering Adhesiveswww.henkelna.com/solar
USAHenkel CorporationEngineering AdhesivesOne Henkel WayRocky Hill, Connecticut 06067Tel: 1.800.LOCTITE (562.8483)Tel: 860.571.5100Fax: 860.571.5465
CanadaHenkel Canada CorporationEngineering Adhesives2225 Meadowpine Blvd.Mississauga, Ontario L5N 7P2Tel: 1.800.263.5043 (within Canada)Tel: 905.814.6511Fax: 905.814.5391
MexicoHenkel Capital, S.A. de C.V.Boulevard Magnocentro No. 8 Piso 2Centro Urbano Interlomas52760 Huixquilucan, Estado de Mexico Technical Product Assistance: 52.55.3300.3669To place an order: 52.55.3300.3644Fax: 52.55.3300.3019
Industrial Adhesives, Sealants and Cleaners
Except as otherwise noted, all marks used are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. UL is a registered trademark of Underwriters Laboratories Inc. © Henkel Corporation, 2012. All rights reserved. 7772/LT-6101 (2/12)