solar turbines gas turbine generator...

Solar TurbinesA Caterpillar Company

0942-

Gas Turbine Generator SystemsPower Plants, 1-50 MW

Reliable Power - When and Where You Need It

Global ExperienceWorldwide Gas Turbine Leader

The world leader in industrialgas turbines and gas turbine-driven generator sets forapplications in the 1-to-50 MWe

range, Solar Turbines designsand manufactures rugged,reliable products usingquality systems certifiedto ISO 9001 standards.

A wholly owned subsidiary ofCaterpillar Inc., Solar TurbinesIncorporated has a fleet of morethan 10,800 gas turbine units-with 1,000,000,000 operatinghours-installed in 90 nations.

Solar's unrivalled level ofexperience and worldwideCustomer Services network

are among the key reasonswhy customers continue tomake Solar® gas turbines andgenerator sets the first choice tomeet their energy requirementsin a variety of cogeneration,base-load, peak shaving,distributed power and standbyduty applications such as:

Industrial/ProcessingFacilities• chemicals• pharmaceuticals• foods and ingredients• dairies and dairy products• beverages• breweries• grain processors

• ceramics• cement• gypsum• paper and paper products• wood products• plastics• tires and rubber products• refineries• manufacturing

Buildings/Institutions• district heating and

cooling plants• universities• hospitals• resorts and hotels• commercial buildings• telecommunications complexes• computer centers

Distributed Power• remote locales• small utilities• load management• areas with rapid demand growth

Single-Source AdvantagesSolar Turbines designs andmanufactures its gas turbinesand turbine generatorsets to ensure maximumsystems compatibility andintegration, plus highperformance, reliability,aval/ability, efficiency,and long life in the mostdemanding applications.As the customer's singlesource, Solar Turbinesalso can provide:• Engineering, procurement and

construction (EPC) services,including turnkey

• commissioning• technical training• field service• certified parts• repairs, overhauls, upgrades• complete project operation

and maintenance• contract power and leasing• financing packages

SoLoNOx

Pollution PreventionSolar gas turbines havelow exhaust emissions levelsand can meet virtually anycurrent clean air standardwith SoLoNOx lean-premixedcombustion technology.

Outstanding EfficiencySolar turbine generator setsare highly efficient simple-cycleunits. When installed in com-bined cycle and combined heatand power applications, theefficiency is further enhanced.For example, in energy-savingcogeneration applications,overall system thermal efficien-cies of 70-80% are common.

Institutional CogenerationTaurus 60 Turbine Generator Set,Hospital Cogeneration, U.S.A.

The gas turbine's clean, dry,oxygen-rich exhaust streamcan be used:• as a hot-air source for many

drying applications• ducted to an unfired heat

recovery steam generator (HRSG)• used as preheated combustion

air for supplementary-firedHRSGs to produce high volumesof process steam

Multi-Fuel CapabilitySolar gas turbines operate ona wide variety of fuels:• natural gas• distillates• natural gas liquids (NGLs)• liquefied petroleum gases (LPGs)• hydrogen• medium-Btu gas (coal-bed

methane, landfill gas)Systems capable of handling dual

and tri-fuels can easily be configuredfor use with many models of Solargas turbines.

Fast DeliveryModern, efficient manufacturingfacilities and processes and skilledpersonnel enable Solar to providethe shortest possible lead times forgenerator sets engineered andtested to fulfill specific customerrequirements.

Industrial CogenerationTaurus 60 Turbine Generator SetIndustrial Process, Thailand

Solar Gas Turbine Generator Sets

Saturn 20 Generator Set

Centaur 40 and Centaur 50 Generator Sets

Mercury 50 Generator Set

Taurus 60 and Taurus 70 Generator Sets

Mars 90 and Mars 100 Generator Sets

Titan 130 Generator Set

Distributed PowerTwo Mars 100 Turbine Generator Sets,Combined-Cycle Utility Power, Australia

District Heating/CoolingTaurus 60 Turbine Generator SetSTAG Unit, Rice University, Texas

! Industrial CogenerationThree Centaur 40 Turbine Generator Sets,Glass Plant, Venezuela

Waste to EnergyCentaur 40 Turbine Generator SetDistributed Power with Landfill Gas Fuel, U.S.A.

District HeatingCentaur 50 Turbine Dual-Fuel, SoLoNOx

Cogeneration/District Heating, Germany

Industrial CogenerationMars 100 Turbine Generator Set,Heat Recovery, Paper Mill, U.S.A.

Generator Set Performance

The following curves provideperformance data for eachcontinuous-duty Solar gasturbine generator set at fullload under standard conditions

(sea level, natural gas fuel,60% relative humidity, zeroinlet and exhaust losses).Power and efficiency ratingsare nominal at the generator

terminals. For detailedperformance data, pleasecontact the Solar Turbinessales office nearest you.

Titan™ 130 Generator Set Performance

ISO Continuous Heat RateDuty Output

Exhaust Flow ExhaustTemperature

13 500 kWe 10 810 kJ/kW-hr

10,250 Btu/kW-hr179800 kg/hr 490 °C

396,390 Ib/hr 915 °F

Mars® 100 Generator Set Performance

ISO ContinuousDuty Output

Heat Rate Exhaust Flow

10 690 kWe 11090 kJ/kW-hr 150390 kg/hr 485 °C

10,520 Btu/kW-hr 331,550 Ib/hr 910 °F

(5) (32) (59)

INLET AIR TEMPERATURE, °C (°F)

10.8(10,235)

(5) (32) (59) (86) (113)


Mars 90 Generator Set Performance


9450 kWe

Heat Rate

11 300 kJ/kW-hr

10,710 Btu/kW-hr

Exhaust Flow

144 590 kg/hr

318,760 Ib/hr

ExhaustTemperature

470 °C870 °F /

Taurus™ 70 Generator Set Performance


Heat Rate Exhaust Flow

7520 kWe 10 650 kJ/kW-hr

10,100 Btu/kW-hr

97 900 kg/hr

213,840 Ib/hr

ExhaustTemperature

-30(-22)

-15 0 15 30 45(5) (32) (59) (86) (113)


1

о

(-

Outf

——————Ю -12) (Е

ut Power

Ч_— —-5 С) (3

N

^1

2) (5

V

5 39) (8

/

'\

0 456) (113

(11,800)

12.0 |(11,600) |

111.6 -"=

(11.000) S

i11.2 Ш

(10,600) fe

10.8 "J(10,200)

10.3(9800)

INLET AIR TEMPERATURE. "C (°F)

Taurus 60 Generator Set Performance



5500 kWe 11840 kJ/kW-hr 78820 kg/hr 510 °C

11,225 Btu/kW-hr 173,770 Ib/hr 950 °F

Output

X4Power

^^-̂ Heat Rate

\

и̂^

ч̂s\

1/

/\

N

30 -15 0 15 30 45221 (5) (32) (59) (86) (11С

13.2(12,510)

12.8(12,130)

12.4(11,755)

12.0(11,375)

11,6(10,995)

11.2(10.615)

10.8(10,235)

)


Centaur9 50 Generator Set Performance



4600 kWe 12270 kJ/kW-hr 68680 kg/hr 510 °C11,630 Btu/kW-hr 151,410 Ib/hr 950 °F

-30 -15 0 15 30 45(-22) (5) (32) (59) (86) (113)


Mercury™ 50 Generator Set Performance



4200 kWe 9476 kJ/kW-hr 60 600 kg/hr 368 °C8982 Btu/kW-hr 133,600 Ib/hr 694 °F

Optional Ratings:4600 kWe - Intermediate4750 kWe - Peaking

О 15 30 45(-22) (5) (32) (59) (86) (113)

INLET AIR TEMPERATURE, С (°F)

8.9(8435)

Centaur 40 Generator Set Performance14.6

(13,840)


Heat Rate Exhaust Flow ExhaustTemperature

3515 kWe 12910 kJ/kW-hr 67000 kg/hr

12.240 Btu/kW-hr 147,720 Ib/hr

Saturn® 20 Generator Set Performance 1


1210 kWe 14 795 kJ/kW-hr14,025 Btu/kW-hr

Exhaust Flow

23 540 kg/hr51,900 Ib/hr

ExhaustTemperature

505 °C ^gt

940 °F *ЦР

S 4000 -

__ 12.0

-30 -15 0 15 30 45 <11-375'(-22) (5) (32) (59) (86) (113)


OU

TP

UT

PO

WE

R,

kW

e

о

о

о

о

о

о

о

Outp

Heat

^^

и! Power

Rate

^^

Ч

УS

1

J-\\30 -15 0 15 30 4!>2) (5) (32) (59) (86) (1К

16.4(15,545)

16.0(15,165)

15.6(14,785)

15,(14,405)

14.8(14,030)

14.4(13,650)

14.0(13,270)

)INLET AIR TEMPERATURE, °C (°F)

Basic Package Features

Industrial Gas Turbine• rugged design• high availability• high reliability• long life• low maintenance• extended overhaul intervals

Main Gearbox• epicyclic speed-reduction

gearing

Generators• 50 Hz standard voltages• 60 Hz standard voltages

Governor• isochronous mode• droop mode

(automatic load-sharing withsimilar units in isochronousmode is standard)

Starting• electric starting system standard• black-start systems available

Lubrication System• pumps• reservoir• filters• low-pressure protection• high-temperature protection• air-to-oil or water-to-oil cooler

Turbotronic™ Control System• sequences starting and

shutdown• monitors/protects during

operation• microprocessor-based• powerful with high reliability• remote operation available

Modifications• standard factory modifications

available to customize units tospecific applications

1 Approximate Package Dimensions and Weights # \

Generator SetDesignation

Titan 130

Mars 100

Mars 90

Taurus 70 CED

Taurus 60

Centaur 50

Mercury 50

Centaur 40

Saturn 20

Length,m (ft-in.)

15.2(50' 0")

14.5(47' 6")

14.5(47' 6")

11.3(37' 0")

8.8(28' 9")

8.8(28' 9")

9.8(32' 0")

8.8(281 9")

5.8(18' 11")

Width,m (ft-in.)

3.3(11'0")

2.8(9' 2")

2.8(9' 2")

2.7(8' 11")

2.5(8' 0")

2.5(81 0")

2.7(81 11-1/2")

2.5(8' 0")

1.7(5' 5")

Height,m (ft-in.)

3.3(11'0")

3.6(12'0")

3.6(12'0")

2.7(8' 11")

2.6(8' 6")

2.6(8' 6")

3.5(11 '6")

2.6(81 6")

2.0(61 6-1/2")

Weight,kg (Ib)

74844(165,000)

73028(161,000)

64698(142,500)

47803(105,385)

29478(65,000)

29025(64,000)

43100(95,000)

26077(57,500)

9980(22,000)

* Actual values vary with customer options specified, such as type of generator.

г—-W——1

Enclosures (optional)• outdoor weather-resistant• sound attenuated• fire/gas detection/suppression

Ancillary SystemsA wide variety of ancillaryequipment is available tomeet all installation needs:• silencers• filters• ducting

Gas Turbine

EXHAUST COLLECTOR

TURBINE ASSEMBLY -

COMBUSTOR -

COMPRESSOR

AIR INLET

Gearbox Generator Microprocessor-Based Controls

Base Frame

FUEL SYSTEM

OIL SYSTEM

CUSTOMER CONNECTIONS

Product Development

Collaborating closely asmembers of cross-functionalteams, Solar's employees workto develop new technologies andproducts to meet anticipated aswell as current customerrequirements. Solar's historicbackbone, the technical staff,continues to advance thecompany's technical leadershipwith such recent innovations as:• pollution-prevention, dry

low emissions SoLoNOx

combustion• advanced, energy-saving

primary surface gas turbinerecuperators

• third-generationmicroprocessor-basedcontrol systems

• gas turbines in newsize ranges

• ceramic gas turbinecomponents

• advanced gas turbinesystems for the 21st century

Employee efforts in these areasare vital elements of Solar'scommitment to uncompromisingquality and continuousimprovement.

Worldwide Support Services

Construction Services• engineering• procurement• construction• installation

Customer ServicesSolar is committed to providingour customers with the lowestpossible life-cycle costs for theirturbomachinery projects as wellas comprehensive supportservices through our globalnetwork of overhaul centers,parts depots, field serviceoffices and training facilities.

Field Service• 27 strategic locations

worldwide• around-the-clock response• ready access to Solar's

full technical, research,engineering, andmanufacturing resources

Certified Parts• genuine Solar turbine service

parts stocked at depotsworldwide

• rapid order processingand shipment

Overhauls• gas turbine overhaul and

repair centers in Europe,Canada, Asia, Mexico,Australia, and U.S.A.

• exchange engine programminimizes downtime

Technical Training• expert training of customer

personnel at field sites orSolar's facilities

Extended Service Agreements• extended warranty covering

all engine and packagecomponents

• exchange engines• fixed-cost maintenance

Complete Plant Operationand Maintenance• available from Solar for

customer installationsworldwide

Solar has been a pioneerin the design, manufactureand packaging of gas turbinesystems for more than 50 yearsand is the world leader in theindustrial gas turbine business.So, customers in 90 nationsspanning the globe knowthey can rely on SolarTurbines to provide rugged,reliable turbomachinerysystems, responsive service,technical assistance andservice parts availability witha worldwide, around-the-clocksupport network.

For more information onSolar gas turbine generator sets,please contact:

Solar Turbines IncorporatedDept. BIPGP.O. Box 85376San Diego, CA 92186-5376, U.S.A.Telephone: 619-544-5352Telefax: 619-544-2633Internet: www.solarturbines.com

or your nearestSolar sales office.

U.S. Sales Offices:Anaheim, CA;Anchorage, AK;Chicago (Naperville), IL;Dallas (DeSoto), TX;Houston, TX;Miami, FL;New Orleans, LA;New York City(Upper Saddle River, NJ);Salt Lake City, UT;and Washington, DC.

Outside the U.S., please contact:

Solar Turbines Europe S.A.:Brussels (Gosselies), Belgium;London (Slough, Berkshire), U.K.,and Dubai, UAE

Caterpillar Overseas S.A.Moscow, Russia

Caterpillar China, Ltd.Beijing, Peoples Republic of China

Solar Turbines AsiaNew Delhi, India; Singapore,Republic of Singapore; andTokyo, Japan

Solar Turbines AustraliaMelbourne (Rowville), Victoria

Solar Turbines Canada Ltd.Calgary, Alberta

Turbinas Solar, S.A. de C.V.Mexico City, Mexico

Delcom Services SON BHDKuala Lumpur, Malaysia

P.T. IndoturbineJakarta, Indonesia

Caterpillar isaregisteredtrademarkof Caterpillar inc.Solar, Saturn, Centaur, Mercury, Taurus, Mars, Titan, SoioNOt

and Turbotronicare trademarks of Solar Turbines Incorporated.Specificationssubjecttochangewithoutnotice. Printed in U.S.A.©2000 Solar Turbines Incorporated. All rights reserved.BIPG/600/10M

solar turbines gas turbine generator...

Documents