smithco product brochure 2011

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6312 S. 39th West Avenue Tulsa, Oklahoma 74132 Phone: 918.446.4406 Fax: 918.445.2857 www.smithco-eng.com email: [email protected] For a quote or more information about our design and manufacturing capabilities, please contact your local Smithco Engineering sales representative or email us at [email protected]. REFINING & PROCESSING Key Features: Custom thermal and mechanical designs Rugged construction from heavy gauge steel for equipment longevity Outline drawings available with quote Various materials of construction available – Carbon and Low Alloy Steels, Stainless Steel, Duplex as well as other Alloy Materials Cooling sections from 3' to 60' long Galvanized structural finish and metallized headers standard, suitable for off-shore applications and other harsh environments Low noise designs available Induced and forced draft designs Optional Auxiliary Components: Louvers (manual or automatic) Warm air recirculation system Steam coil Walkways and maintenance platforms Project and/or customer specific requirements Maintenance & Support: Customer support during critical maintenance schedules Replacement finned tubes Replacement bundles Mechanical components Technical field service support Smithco Engineering d d d de e es s si i ig g gn n ns s s, m m ma a an n nu u uf f fa a ac c ct t tu u ur r re e es s s a a a an n n nd d d d d supports air-cooled heat exchangers for the rening and processing industries. Applications include gas coolers & condensers, process coolers, oil coolers as well as others.

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Page 1: Smithco Product Brochure 2011

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For a quote or more information about our design

and manufacturing capabilities, please contact your local

Smithco Engineering sales representative or email us at

[email protected].

REF

ININ

G &

PR

OCE

SSIN

G

Key Features:• Custom thermal and mechanical designs• Rugged construction from heavy gauge steel for equipment longevity• Outline drawings available with quote• Various materials of construction available – Carbon and Low Alloy Steels, Stainless Steel, Duplex as well as other Alloy Materials• Cooling sections from 3' to 60' long• Galvanized structural fi nish and metallized headers standard, suitable for off-shore applications and other harsh environments• Low noise designs available• Induced and forced draft designs

Optional Auxiliary Components:• Louvers (manual or automatic)• Warm air recirculation system• Steam coil • Walkways and maintenance platforms • Project and/or customer specifi c requirements

Maintenance & Support:• Customer support during critical maintenance schedules• Replacement fi nned tubes• Replacement bundles• Mechanical components• Technical fi eld service support

Smithco Engineering ddddeeesssiiigggnnnsss, mmmaaannnuuufffaaaccctttuuurrreeesss aaaannnnddddd supports air-cooled heat exchangers for the refi ning and processing industries. Applications include gas coolers & condensers, process coolers, oil coolers as well as others.

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For a quote or more information about our design

and manufacturing capabilities, please contact your local

Smithco Engineering sales representative or email us at

[email protected].

GAS

CO

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ON

Features of Amercool Coolers:• Heavy duty “Oil Field” construction• Header construction per ASME Code 150—11,150 psig design pressure• Rugged construction from heavy gauge steel for equipment longevity• Galvanized fi nish standard—suitable for off-shore applications and other harsh environments• Heavy duty tapered roller bearings• Shoulder-type access plugs for ease of maintenance • Low noise, high effi ciency fans• Extensive experience in rating coolers for gas compression packages• Custom engineered and built• Outline drawings available with quote

Confi gurations Available:• VCI Models: 48" – 168" (vertical, engine driven, induced draft)• VCF Models: 48" – 168" (vertical, engine driven, forced draft)• ST Models: 30" – 60" (vertical, motor driven, forced/induced draft)• HF Models: horizontal coils, vertical fans, engine driven, forced draft, up to 60' long sections• Horizontal (electric motor drive, forced/induced draft, up to 60' long sections)

Maintenance & Support:• Customer support during critical maintenance schedules• Replacement fi nned tubes• Replacement bundles• Mechanical components• Technical fi eld service support

Smithco’s Amercool Division dddddeeeessssiiiiigggggnnnnssss,, mmmmmaaaaannnnuuuufffffaaaacccctttttuuuurrrreeeessss aaaaannnndddddd supports air-cooled heat exchangers for the gas compression industry. Applications include gas coolers & condensers, engine coolers, process coolers, oil coolers as well as others.

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For a quote or more information about our design

and manufacturing capabilities, please contact your local

Smithco Engineering sales representative or email us at

[email protected].

GEN

ERAT

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Features of Amercool Coolers:• Rugged construction from heavy gauge steel for equipment longevity• Galvanized fi nish standard—suitable for off-shore applications and other harsh environments• Low noise designs available• Outline drawings available with quote• Cooling sections from 3' to 60' long• Round fi nned tubes 5/8" to 1 1/4"• Low pressure drop design• Various materials of construction available including 304, 316 stainless• Surge tanks available

Confi gurations Available:• Horizontal (electric motor drive, forced/induced draft, up to 60' long sections)• VCI Models: 48" – 168" (vertical, engine driven, induced draft)• ST Models: 30" – 60" (vertical, motor driven, forced/induced draft)• HF Models: horizontal coils, vertical fans, engine driven, forced draft, up to 60' long sections

Maintenance & Support:• Customer support during critical maintenance schedules• Replacement fi nned tubes• Replacement bundles• Mechanical components• Technical fi eld service support

Smithco’s Amercool Division ddddddddddddddddddddddddddddddddddddddddddddddddeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesssssssssssssssssssssssssssssssssssssssssssssssssssssssssssiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiggggggggggggggggggggggggggggggggggggggggggggggggggnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss,,,,,,,,,,,,,,, mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaannnnnnnnnnnnnnnnnnnnnnnnnnnuuuuuuuuuuuuuuuuuuuuuuuuuuffffffffffffffffffffffffffffaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaacccccccccccccccccccccccccccccccccccttttttttttttttttttttttttttttttttttttttttttttttttttuuuuuuuuuuuuuuuuuuuuuuuuuuuurrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrreeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesssssssssssssssssssssssssssssssssssss aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnndddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd sssssssssuuuuuuuuppppppppppppppppppppppppppppppooooooooooorrrrrrrrrrrrrrrrtttttttttttsssssssssssssss aaaaaaaaaaaaaiiiiiiiirrrrrrrrrrrrr--------cccccccccccoooooooooooooooooooooooooooollllllllleeeeeeeeeeeeeeeeeeeeeddddddddddd hhhhhheeeeeaaaaaaaaaaaaaatttttttttttttt eeeeeeeeeeeeexxxxxxxxxxxxxxxxxxxxxccccccccccccccccccccccchhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhaaaaaaaaaaaannnnnnnnnnnnnnnnggggggggggggggggeeeeeeeeeeeeeeeerrrrrrrrrrrrrrssssssssssssssssss ffffffffffffffffffffffffffffffooooooooooooooooooooooooooooorrrrrrrrrrrrrrrrrrrrrrrrrr ttttttttttthhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhheeeeeeeeeeeeeeeeeee pppppppppppppppppppppppppppppppppppppppooooooooooowwwwwwwwwwwweeeeeeeeeeeeeeerrrrrrrrrrrrrrrr gggggggggggggggggggeeeeeeeeeeeeeeeennnnnnnnnnnnnnnnnneeeeeeeeeeeeeeeeeeeeeeerrrrrrrrrrrrrrraaaaaaaaaaaaaaaaaaaaaaaaattttttttttttttttttttttttttttttiiiiiiiiiiiiiiiiiiooooooooooooonnnnnnnnnnn iiiiiiiiiiiiiiiinnnnnnnnnnnnnnndddddddddduuuuuuuuuuussssssssssssssssttttttttttrrrrrrrrrrryyyyyyyyyyyyy.... AAAAAAAAAAAAAAAppppppppppppppppppppppppplllllllllllllliiiiiiiiicccccccccccccaaaaaaaaatttttiiiiiiiooooonnnnnsssss iiiiinnnnnnnnnccccccccccccccccccclllllllluuuuuuuuudddddddddddddddeeeeeeeeeeeeeeeee rrrrrrrrrrrrrrraaaaaaaaaaaaaaaaaadddddddddddddddddiiiiiiiiiiiiaaaaaaaaaaaaaaaaaaaatttttttttttttttttttttttttttttooooooooooooooooooooorrrrrrrrrrrrrrrrrsssssssssssssss,,,,,,,,,,,, ggggggggggggggggggggeeeeeeeeeeeeeeeeeeeeeeeeeeeeeennnnnnnnnnnnnneeeeeeeeeeeeeeeeeeeeeeeeerrrrrrrrrrraaaaaaaaaaaaattttttttttttttttoooooooooooooooooooooorrrrrrrrr sssssssssssssssssssseeeeeeeeeeeeeeeeeeeeeetttttttttttttsssssssssssssssssss,,,,,,,,,, lllllllllllllaaaaaaaaaaaaaaaaaaaaaaaaaannnnnnnnnnnnnnnnnnnnnnnnnnndddddddddddddddddddddddfifififififififififififififififififififi lllllllllllllllllll ggggggggggaaaaaaaaaaaaasssssssssss ccccccccccccccoooooooooooooooooooooooooooollllllllliiiiiiiiinnnnnnnnnnnnggggggggggggggg aaaaaaaaaaasssssssssss wwwwwwwwwwwweeeeeeelllllllllllll aaaaaaaaassssssss oooooooooottttttttttthhhhhhhhhhhheeeeeeeeeeeeeeerrrrrrrrrrrrsssssssssssss........

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Please contact your Smithco Engineering sales representative for quotes or for more information.

* All trademarks and registered trademarks are the property of their respective owners.

Profile:

Ownership: Privately Owned Company

Products: Air-Cooled Heat Exchangers

Sales Representation: Most Major U.S. Cities, Eastern & Western Canada, Mexico, Pacific Rim, Middle East, Trinidad & Tobago and United Kingdom (Refer to www.smithco-eng.com for rep list)

Mailing Address: P.O. Box 571330 Tulsa, OK 74157

Office Address: 6312 South 39th West Avenue Tulsa, OK 74132

Telephone: 918.446.4406 Fax: 918.445.2857

E-mail: [email protected]

Key Personnel:

Qualifications:

Engineering: Complete thermal, hydraulic, and mechanical design of air-cooled heat exchangers and atmospheric sections

Materials of Carbon Steel, Stainless Steel, Monel™, Copper-Nickel, Construction: Duplex, Incoloy®, Titanium, and Hastelloy®

Codes and Standards ASME, Section VIII, Division I; TEMA R-B-C; of Construction: API 661; AISC; AWS

Non-Destructive By Smithco: Magnetic Particle Examination, Dye Examination: Penetrant Examination, Brinnell Hardness Tests Subcontracted at Smithco Facilities: Radiography, Ultrasonic Testing Subcontracted: All Physical Testing

ASME Code Inspections: Seneca Insurance Company of Texas

David Block President Tom Montgomery Parts & Service Manager

Chris Ashley Director of Sales & Engineering Carl Henderson Director of Manufacturing

Emily Snyder Controller Lloyd Hursh Plant Manager

Matt Fadenrecht Quality Control Jim Matthews Sales & Projects Coordinator

CORPORATE PROFILE

Page 5: Smithco Product Brochure 2011

PLANT SURVEY6

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Smithco Engineering Inc.’s facilities are located in West Tulsa near major subcontractors, suppliers, terminals, and shipping. The plant includes 43,000 square of fabrication space under roof and 1,500 square feet of office space on an eleven-acre site.

Details of the facilities are shown below:

Header Welding Fabrication

Finning Operations

Bundle Assembly

In Process Storage Area

Header welding fabrication bay and storage area consume one total bay of 40' x 440'. Finning operations and bundle assembly consume one total bay size of 40' x 440' with an additional 160' of tube storage area and completed bundle area.

Header Welding Fabrication16 - Miller® Phoenix® 456cc/cv Inverter Power Sources with D64 Dual Wire Feeders (SMAW / GMAW / FCAW)4 - Miller 444 Power Sources (SMAW)2 - Lincoln® DC-600 Power Source (for internal SAW seam welding)1 - ESAB® Deuce Pack - 150 Auto Plasma Gouger4 - Lincoln DC-1000 Power Source (for auto SAW)1 - L-Tec 801 DC Power Source (for auto SAW)1 - Hobart® Cybertig® 800 with Water Cooler (for tube-to-tubesheet GTAW welding)1 - Hobart Cybertig 300 with Water Cooler (for tube-to-tubesheet GTAW welding) NDE Capabilities - RT, PT, MT, UT, PMI

Machine Capabilities4 - 5' Summit® Radial Arm Drill

Finning Equipment3 - McElroy® No. 4 Tube Finning Machine (tension single footed, tension double overlap footed)1 - McElroy No. 3S Tube Finning Machine (tension single footed, tension double overlap footed)1 - McElroy No. 1 Extruded Finning Machine (S/N 079)1 - Cast Zinc Tube Support Table Complete with Zinc Pots and Molds Additional Capabilities - Tooling 8-12 FPI; 1/2" or 5/8" Fin Heights

Mobile Handling Equipment1 - 5-ton Yale® Forklifts 2 - 3-ton Yale Forklifts

Bundle Assembly4 - Airetool® Model 850/660 rpm Rolling Motors4 - Airetool Model 850/1250 rpm Rolling Motors1 - Airetool Model 1000/400 rpm Rolling Motors2 - Centrifugal Quip Fill Pumps2 - 5,000 PSIG Hydrostatic Test Pump1 - 20,000 PSIG Hydrostatic Test Pump1 - 15,000 PSIG Dead Weight Tester1 - Lube Oil Flushing System; 650 GPM at 50 PSI Drop with Test Sample Tank and 500-Gallon Storage Tank.

Bay Dimensions Crane Type Number Total Capacity

40' x 360' Bridge 4 (2) @ 3 tons each(2) @ 5 tons each

Bay Dimensions Crane Type Number Total Capacity

40' x 220' Bridge 2 5 tons each

Bay Dimensions Crane Type

40' x 80' Mobile Handling Only

Bay Dimensions Crane Type Number Total Capacity

40' x 220' Bridge 2 10 tons each

Please contact your Smithco Engineering sales representative for quotes or for more information. * All trademarks and registered trademarks are the property

of their respective owners.

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mYear Company Locations Service

2009 AG Equipment Bolivia Jacket Water Cooler, Interstage Cooler

2008 Alon USA Boulder, WY Desmoking Recycle Cooler

2010 Atlas Copco Queensland, Australia Lube Oil Cooler

2008 BP America Crane City, TX Interstage Cooler

2010 Caterpillar Lafatette, IN Engine Cooler

2008 Chesapeake Energy Copperhead Facility Natural Gas Cooler

2008 ConocoPhillips Ferndale, WA Interstage Cooler, Discharge Cooler, Glycol Cooler

2010 Cummins Power Generation New Orleans, LA Engine Cooler

2010 DCP Midstream Midkiff, TX Lean Amine Cooler

2010 Dow Chemical Plaquemine, LA Condenser

2010 EnCana Oil & Gas Fort Lupton, CO Stripping Gas Cooler

2010 Exterran Energy Mont Belvieu, TX Amine Cooler

2008 Golden Pass LNG Sabine Pass, TX Interstage Cooler, Discharge Cooler

2010 John Zink Tulsa, OK Service Liquid Cooler

2010 Johnson Controls Peru Oil Cooler

2008 Kobelco EDTI Compressors Durango, Mexico Oil Cooler

2007 Landfill Energy SystemsBrevard County

Landfill, FLEngine Cooler

2010 Marathon Petroleum Garyville, LA Water Cooler

2010 Mayekawa Saudi Arabia Oil Cooler

2009 Midrex Technologies Sabine Pass, TX Lube Oil Cooler

2009 NATCO Bossier City, LA Reflux Condenser, Amine Cooler

2008 Occidental Permian Montreal, Canada Gas Cooler

2007 Patten Power Systems Columbia Ridge Jacket Water Cooler

2008 Pilkington North America Lathrop, CA Water Cooler

2008 REC Silicon Paulsboro, NJ Oil Cooler

2010 Sinclair Refining Casper, WY Reform Product Condenser

2008 Suncor Energy Sarnia, ON, Canada Reflux Cooler

2008 Valero Refining St. Charles Refinery, LA Stripper Overhead Condenser

2010 Wagner Power Systems Albuquerque, NM Engine Cooler

2007 Waste Management New Milford, CT Jacket Water Cooler

RECENT INSTALLATIONS

Please contact your Smithco Engineering sales representative for quotes or for more information.

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Please contact your Smithco Engineering sales representative for quotes or for more information.

Year Company Locations Service

2008 Ambitech Engineering Rosemount, MN Steam Coil

2008 BCCK Engineering Sublette County, WY Regeneration Gas Cooler

2008 Burns & McDonnell Delaware City, DE SWS Pump Around Cooler

2006 CB&I Howe Baker TexasAmine Stripper Condenser, Lean Amine Cooler, Sour Water Cooler

2008 Englobal Engineering Big Spring, TX Reactor Effluent Condenser

2008 Fluor Daniel Moses Lake, WA Overhead Condenser

2007 Koch Modular Process Systems Paramus, NJ Cooling Water Condenser, Feed Cooler

2009 Linde Process Plants Alaska Start-up Cooler, Fuel Cooler

2010 Optimized Process Design Sheridan, TX Depropanizer Reflux Condenser

2010 Saulsbury Engineering West Texas Refrigerant Condenser

2008 Technip Beaumont, TX Interstage Cooler

2007 Thermo Design Engineering St. Petersburg, Russia Natural Gas Cooler

2007 Ventech Engineers International Trinidad Condenser

2006 Willbros Engineers Longville, LA Natural Gas Cooler

ENGINEERING & CONSTRUCTION INSTALLATIONS

Year Company Locations Service

2010 AG Equipment Pakistan Lube Oil Cooler

2007 Alliance Pipeline Saskatchewan, Canada Natural Gas Cooler

2007 Chesapeake Energy Alvarado, TX Gas Cooler

2010 Compressor Systems Columbia Gas Cooler

2007 El Paso Natural Gas Cheyenne, WY Gas Cooler

2009 Enbridge Pipeline Gordon, TX Condenser

2010 Enterprise Products Yokum, TX Propane Condenser

2008 Exterran Lysite, WY Natural Gas Cooler

2010 Kinder Morgan Snyder, TX1st and 2nd Stage Discharge Cooler, Jacket Water Cooler

2009 Louisville Gas & Electric Muldraugh, KY Jacket Water Cooler

2008 Nicor Gas Troy Grove, IL Natural Gas Cooler

2007 OneOK North Dakota Gas Cooler

2007 Plains Exploration & Production Derby Acres, CA Natural Gas Cooler

2008 Williams Field Services Opal Substation Sweet Gas Cooler

2008 Wyoming Interstate Gas Pueblo, CO Natural Gas Cooler

2008 XTO Energy Emery County, UT Natural Gas Cooler

GAS TRANSMISSION INSTALLATIONS

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m MAJOR SUBCONTRACTORS

Subvendor Material Location

Webco Tubes (C.S.) Sand Springs, OK

Tubes, Inc. Tubes (Import C.S., S.S., & Alloys) Sand Springs, OK

Port City Plate Plate (C.S.) Tulsa, OK

American Alloy Plate (C.S. with HIC testing) Houston, TX

Metals, Inc. Plate (S.S. & Alloys) Tulsa, OK

Mattsco Supply Flanges, Pipes, Fittings Tulsa, OK

MATERIALS

Subvendor Component Location

Reliance Electric Motors Tulsa, OK

Cofimco Fans Houston, TX

The Unlaub Co. Drive Components (Dayco, Dodge) Tulsa, OK

Airtech Products, Inc. Louvers Sand Springs, OK

Frank W. Murphy Mfg. Vibration Switches Tulsa, OK

COMPONENTS

Subvendor Fabrication Location

Metal Services Inc. Structural Fabrication & Assembly Tulsa, OK

Lewis Industries Nozzle Assembly Welding Collinsville, OK

Tulsa Gamma Ray RT Tulsa, OK

Precision Heat Treating PWHT Tulsa, OK

Superior Sandblasting Sandblasting, Painting & Zinc Metalizing Sand Springs, OK

AZZ Galvanizing Services Hot Dip Galvanizing Chelsea, OK

FABRICATION ACTIVITIES

Air Tulsa International Airport

SHIPPING

Water Port of Catoosa (Barge to the Mississippi River)

Rail Missouri-Pacific Spur into Facilities

Truck A Choice of Major Contract Freight Firms is Available

Width: 18' – 20' Surrounding States

Length: 60'

Weight: Pre-assembled Units up to 30 Tons

Please contact your Smithco Engineering sales representative for quotes or for more information.